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SAMES KREMLIN Airspray 05C31 Instruction Manual

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05C31 pump
Instruction manual
DRT582315110
A - 2024/10

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Summary of Contents for SAMES KREMLIN Airspray 05C31

  • Page 1 05C31 pump Instruction manual DRT582315110 A - 2024/10...
  • Page 2 No part of this document may be communicated or reproduced in any form, nor may its contents be used or communicated, without the express written permission of Sames. The descriptions and characteristics contained in this document are subject to change without notice. ©...

  • Page 3: Maintenance Contract

    Services Certification and referencing Sames is certified as a training centre by the DIRRECTE of the Auvergne Rhône Alpes region under the number 84 38 06768 38. Throughout the year, our company provides training courses that enable you to acquire the know-how required for the implementation and maintenance of your equipment in order to guarantee its long-term performance.

  • Page 4: Table Of Contents

    05C31 pump 1. Health and safety instructions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6 1.1.
  • Page 5 6.4.4. Procedure B2: Reassembly of the valve seal holder (3.12) ......33 6.4.5. Procedure C1: Disassembly of the cylinder (3.14) ....... . . 34 6.4.6.

  • Page 6: Health And Safety Instructions

    1. Health and safety instructions 1.1. Configuration of the certified equipment This manual defines the configuration of the certified equipment. 1.2. Marking 1.2.1. Nameplate marking explained Each device has a label with: Manufacturer's name Reference Essential information This equipment therefore complies with the following provisions: •...
  • Page 7 Description Sigle Sames Manufacturer’s brand Manufacturer’s address STAINS FRANCE II 2 G : Use in explosive area II: Group II 2: Category 2 Surface equipment intended for use in environment where explosive atmospheres due to gases, vapors, mists are likely to occur occasionally during normal operation.

  • Page 8: Standards And Guidelines Applied

    1.2.2. Standards and guidelines applied European Standards and Directives - EU UK Standards and Directives - UKCA EN ISO 80079-36 Juin 2016 EN ISO 80079-36 June 2016 • • EN ISO 80079-37 Juin 2016 EN ISO 80079-37 June 2016 • •...

  • Page 9: Meaning Of The Pictograms

    1.3. Meaning of the pictograms Danger: Danger: Danger: Danger: Danger: Electricity Automatic start Hot parts or Risk of explosion General surfaces Danger: Danger: Danger: Danger: Danger: High pressure Pinching and/or Atex Zone Flammability hazard Corrosive products crushing Danger: Danger: Prohibition Obligation: Obligation: Toxic materials...

  • Page 10: Precautions For Use

    1.4. Precautions for use 1.4.1. General Carefully read all operating instructions and device labels, including general safety instructions DRT582180110. Personnel qualification: • Personnel must be qualified and competent. • Comply with legal regulations, consult safety data sheets. • Only qualified personnel may intervene. Use of products and paints Ban on halogenated solvents •...

  • Page 11: Warnings

    1.5. Warnings It is imperative that anyone with a pacemaker not use the equipment or enter the projection area. Indeed, high voltage can cause the pacemaker to malfunction. This equipment may be dangerous if not used, disassembled and reassembled in accordance with the rules specified in this manual and any applicable European Standard or national safety regulations.

  • Page 12: Important Recommendations

    1.6. Important recommendations 1.6.1. Limits of use and/or improper use Improper use Do not follow instructions, avoid misuse. Manufacturer not liable for damage. Modify the coupling system. Operating the motor without guards in place. Inaccessible pressure relief valve. Modify or convert the pump. Use a damaged pump.

  • Page 13: Warranty

    1.7. Warranty Sames grants a contractual warranty for a period of twelve (12) months from the date of availability to the customer provided that the conditions of use indicated in this technical manual are complied with. In order to be implemented, the warranty claim must define precisely, in writing the malfunction in question, must be accompanied by the defective material and/or component and must include the conditions under which the customer acquired the material from Sames.

  • Page 14: Description

    2. Description 2.1. General The Airspray 05C31 pump is designed to apply a wide range of materials while reducing labor and maintenance costs. This pump offers exceptional performance. Typical applications include bonding, varnishing, rustproofing and refinishing. Product pressure of up to 30 bar / 435.1 psi enables fine spraying of viscous products.

  • Page 15: Function Of The Different Components

    2.2. Function of the different components Benchmarks Component Function Motor Device equipped with a reversing system and using air pressure to operate the fluid section part. Fluid section Product transfer system using a suction valve and a discharge valve. Relief valve Device to prevent motor overpressure.

  • Page 16: Technical Features

    3. Technical features 3.1. Dimensions (mm/") Pump 05C31 340-2 motor Member of Exel group DRT582315110 A - 2024/10...
  • Page 17 C31 fluid section Wall mounting Member of Exel group DRT582315110 A - 2024/10...
  • Page 18 Trolley Air supply Member of Exel group DRT582315110 A - 2024/10...
  • Page 19 Cover Tripod Member of Exel group DRT582315110 A - 2024/10...

  • Page 20: Operating Features

    3.2. Operating features Capacity Capacity in normal operation 21,3 cm3 Theoretical capacity 31 cm3 Fluid volume per cycle 31 cc Pressure ratio Pressure ratio on climb 5 : 1 Pressure ratio on descent 13 : 1 Connection Product inlet F 3/4" BSPP Product outlet (bare pump) F 1/4"...

  • Page 21: Schematics

    4. Schematics Not applicable. 5. Start-up 5.1. Tools Part numbers Description Sales unit 560 420 005 Tin of anti-seize grease (450g / 1lb) 560 440 101 PTFE grease tube (10 ml / 0.3 oz) 149 990 020 Lubricant T (125 ml / 4.2 oz) 554 180 015 Loctite 5772 (50 ml / 1.7 oz) 554 180 010...

  • Page 22: Operating Instructions

    5.1.1. Operating instructions ATTENTION: Before any intervention, respect the health and safety instructions see § 1 page • Consult the product data sheet. • Prepare the paint well filtered, correct viscosity. • Connect the pump’s air equipment to the compressed air network (clean and dry air, maximum air pressure = 6 bar / 87 psi).

  • Page 23: Installation

    5.2. Installation Note: The equipments are tested in air and water to check the correct operation and the tightness of all components. Inside the spray booth Zone 1 Outside spray booth Safe zone A - Zone 1 (Z1) or zone 2 (Z2) explosive zone: spray booth B - Non-explosive zone The 1 m / 39.37’’...

  • Page 24: Installation Diagram

    5.2.1. Installation diagram Benchmarks Description Airspray pump Fluid hose Conductive spray air hose Motor air regulator Spray air regulator Motor air hose Member of Exel group DRT582315110 A - 2024/10...

  • Page 25: Shutdown And Start-Up Procedures

    5.3. Shutdown and start-up procedures ATTENTION: Before any intervention, respect the health and safety instructions see § 1 page 5.3.1. Start-up procedure Before commissioning, connect the pump to an earthed socket. Then: • Turn regulator adjusting wheel (5 and 6) counter-clockwise. •...

  • Page 26: Maintenance

    6. Maintenance Preventive maintenance is an inherent part of production and ensures the reliability of the installation. As a reminder, the performance of equipment can only be guaranteed if a minimum of control and cleaning operations are performed on this equipment. Soiling and wear of the equipment depends on the operating and application conditions as well as the production rates.

  • Page 27: Maintenance Summary Table

    6.1. Maintenance summary table The frequency of maintenance indicated in the procedures below is only indicative. The user will have to create his own range of maintenance as he uses the Sames equipment. Procedure Detail Duration Frequency Replacement Suction valve maintenance (3.15) Disassembly of the suction valve (3.15) 1 min Semester...

  • Page 28: Preventive Maintenance Plan - Pmp 582315110

    6.2. Preventive maintenance plan - PMP 582315110 see § 10.1 page 52 The proposed preventive maintenance plan aims to define in an exhaustive way, the actions of checking, replacement and cleaning of the installed Sames equipment. In order to anticipate breakdowns and malfunctions that may be due to technical deviations of the installation, the preventive maintenance plan annexed to the user's manual recalls the routine maintenance operations necessary for a better comfort in the use of the production tool.

  • Page 29: Maintenance

    6.3. Maintenance ATTENTION: Before any intervention, respect the health and safety instructions see § 1 page Please refer to the Preventive Maintenance Plan see § 10.1 page 52 for more information. 6.3.1. Maintenance and monitoring periods It is recommended to schedule a routine maintenance after a set number of hours of operation. This is defined by the user’s maintenance department and is based on the product, the work rate and the usual pressure.

  • Page 30: Replacement

    6.4. Replacement ATTENTION: Before any intervention, carry out a pressure relief procedure see § 5.3.2 page 25 and follow the health and safety instructions see § 1 page 6.4.1. Procedure A1: Disassembly of the suction valve (3.15) • Step 1: Unscrew the valve body (3.15.4) using two 36 mm and 37 mm open-end wrenches.

  • Page 31: Procedure A2: Reassembly Of The Suction Valve (3.15)

    6.4.2. Procedure A2: Reassembly of the suction valve (3.15) • Step 1: Grease (PTFE grease) the seal (3.15.3) and position it on the cylinder (3.14). • Step 2: Position the ball (3.15.2) and retaining ring (3.15.1) into the body valve (3.15.4). 3.14 3.15.3 3.15.1...

  • Page 32: Procedure B1: Disassembly Of The Valve Seal Holder (3.12)

    6.4.3. Procedure B1: Disassembly of the valve seal holder (3.12) • Step 1: Unscrew the cylinder (3.14) using a 41 mm open-end wrench and a strap wrench, and pull it downwards. 3.14 • Step 2: Unscrew the ball seat (3.13) while holding the piston end cap (3.9) by the holes.

  • Page 33: Procedure B2: Reassembly Of The Valve Seal Holder (3.12)

    6.4.4. Procedure B2: Reassembly of the valve seal holder (3.12) • Step 1: 3.10 Grease (PTFE grease) valve seal holder (3.12) and valve seal (3.11). • Step 2: Insert valve seal holder (3.12) and valve seal (3.11) onto 3.11 ball seat (3.13). •...

  • Page 34: Procedure C1: Disassembly Of The Cylinder (3.14)

    6.4.5. Procedure C1: Disassembly of the cylinder (3.14) • Step 1: Unscrew the product cylinder (3.14.3) using two 37 mm open-end wrenches. 3.14.3 • Step 2: Remove seal (3.14.2) from cylinder extension (3.14.1). 3.14.1 3.14.2 Member of Exel group DRT582315110 A - 2024/10...

  • Page 35: Procedure C2: Reassembly Of The Cylinder (3.14)

    6.4.6. Procedure C2: Reassembly of the cylinder (3.14) • Step 1: Grease seal (3.14.2) with PTFE grease. • Step 2: Insert seal (3.14.2) into groove on cylinder extension (3.14.1). 3.14.1 3.14.2 • Step 3: Screw the product cylinder (3.14.3) into the cylinder extension (3.14.1) using two 37 mm open-end wrenches.

  • Page 36: Procedure D1: Disassembly Of The Cartridge (3.2)

    6.4.7. Procedure D1: Disassembly of the cartridge (3.2) • Step 1: Unscrew screw (8) using a 5 mm Allen key. • Step 2: Swivel on the guard (7). • Step 3: Remove T lubricant. • Step 4: Move rod (3.3) to reveal coupling pin (10.1). 10.1 Member of Exel group DRT582315110...
  • Page 37 • Step 5: Unscrew the cylinder (3.14) using a 41 mm open-end wrench and a strap wrench, and pull it downwards. 3.14 • Step 6: Using flat-nose pliers, remove the pin (10.2) and then the coupling pin (10.1) to uncouple the piston rod (3.3) from the lower air motor piston (2.15).
  • Page 38 • Step 8: Unscrew the fluid outlet flange adapter (3.1) using a 41 mm open-end wrench. • Step 9: Using a 41 mm open-end wrench, unscrew the flange/ cylinder adapter (3.5). • Step 10: Remove and check and/or change seal (3.4). •...

  • Page 39: Procedure D2: Reassembly Of The Cartridge (3.2)

    6.4.8. Procedure D2: Reassembly of the cartridge (3.2) • Step 1: Grease (PTFE) seal (3.2.2). • Step 2: Insert the seal (3.2.2) into the cartridge body (3.2) from top 3.2.2 to bottom. • Step 3: Place the cartridge assembly (3.2) in the fluid outlet flange 3.2.1 (3.1).
  • Page 40 • Step 9: Grease (anti-seize grease) the flange/cylinder adapter thread (3.5). • Step 10: Grease (PTFE grease) the inside of the cylinder (3.14) and screw it onto the flange/cylinder adapter (3.5) using a 41 mm open-end wrench and a strap wrench. 3.14 •...

  • Page 41: Procedure E1: Disassembly Of Motor Valve (2.4)

    6.4.9. Procedure E1: Disassembly of motor valve (2.4) • Step 1: Unscrew the 3 nuts (2.19) using a 10 mm open-end wrench. 2.19 • Step 2: Remove cover (2.1). • Step 3: Remove cover (2.3) and 2 seals (2.2). Check and/or change seals.

  • Page 42: Procedure E2: Reassembly Of Motor Valve (2.4)

    6.4.10. Procedure E2: Reassembly of motor valve (2.4) • Step 1: Glue (Loctite 222) and mount the motor valve (2.4) and tighten it with a 17 mm open-end wrench while holding the control rod (2.11) at the 2 flats with pliers. 2.11 •...

  • Page 43: Troubleshooting

    7. Troubleshooting ATTENTION: Before any intervention, carry out a pressure relief procedure see § 5.3.2 page 25 and follow the health and safety instructions see § 1 page • Turn off the air supply and decompress the fluid system by opening the gun. Defaults Possible causes Remedies...

  • Page 44: Spare Parts List

    8. Spare parts List The spare parts are classified into 2 distinct categories: • The 1st emergency parts: The 1st emergency parts are strategic elements which are not necessarily consumables but which in case of failure prohibit the operation of the machine. Depending on the commitment of the painting line and the production rates imposed, the 1st emergency parts are not necessarily kept available in the customer's stock.

  • Page 45: 05C31 Pump

    8.1. 05C31 pump 8.1.1. Wear part numbers 05C31 wall mounted pump 10.1 10.2 Sales Spare parts Item Part number Description unit level (*) 05C31 wall-mounted pump 144 980 200 144 980 000 EOS 05C31 bare pump 144 855 600 340-2 motor 144 980 100 Fluid section C31 Stainless steel 051 660 002...
  • Page 46 2.12 2.13 2.14 2.15 2.16 2.17 2.10 2.19 2.20 2.11 2.10 Member of Exel group DRT582315110 A - 2024/10...
  • Page 47 Sales Spare parts Item Part number Description unit level (*) 144 855 605 Motor 340/ 2 Cover 909 420 220 O Ring NBR 044 850 108 Cover for air motor 340/2 044 550 013 Valve nut 044 850 107 Change over body for air motor 340/2 909 420 259 O Ring NBR 044 940 051...
  • Page 48 Fluid section C31 stainless steel 3.2.1 3.2.2 3.2.3 3.14.1 3.2.4 3.14 3.14.2 3.14.3 3.10 3.15.1 3.11 3.15.2 3.12 3.15 3.15.3 3.13 3.15.4 Member of Exel group DRT582315110 A - 2024/10...
  • Page 49 Sales Spare parts Item Part number Description unit level (*) 044 855 112 Fluid outlet flange stainless steel Cartridge kit stainless steel with GT seal 144 030 157 3.2.1 902 201 116 • Ring retaining Ø20 3.2.2 144 589 500 •...
  • Page 50 8.1.1.1. Option 12.1 12.2 Sales Spare parts Item Part number Description unit level (*) 151 730 140 Trolley assembly (tripod + wheels) 12.1 151 730 130 • Tripod 12.2 144 936 561 • Cart conversion kit axles + wheels 151 140 080 Air supply 1 regulator 154 261 600 Cover for 40 L drum agitator...

  • Page 51: History Of Revision Indices

    9. History of revision indices Created by: Verified by Approved by: Date Indice Purpose of the modification and location 10/20/2024 F. Seguin Creation of the document Member of Exel group DRT582315110 A - 2024/10...

  • Page 52: Annexes

    10. Annexes 10.1. Preventive Maintenance Plan Member of Exel group DRT582315110 A - 2024/10...
  • Page 53 Pompe 05C31 PMP582315110 PLAN DE MAINTENANCE PREVENTIVE / PREVENTIVE MAINTENANCE PLAN Pour 1 ensemble - For 1 assembly Acteurs Métiers Niveau Manuel Temps prévu Périodicité Operators - skill Level Sous ensemble Désignation de l'élément Document d'utilisation Outil Estimated Time Ensemble - Assembly Action à...
  • Page 54 Pompe 05C31 PMP582315110 PLAN DE MAINTENANCE PREVENTIVE / PREVENTIVE MAINTENANCE PLAN Pour 1 ensemble - For 1 assembly Acteurs Métiers Niveau Manuel Temps prévu Périodicité Operators - skill Level Sous ensemble Désignation de l'élément Document d'utilisation Outil Estimated Time Ensemble - Assembly Action à...
  • Page 55 Pompe 05C31 PMP582315110 PLAN DE MAINTENANCE PREVENTIVE / PREVENTIVE MAINTENANCE PLAN Pour 1 ensemble - For 1 assembly Acteurs Métiers Niveau Manuel Temps prévu Périodicité Operators - skill Level Sous ensemble Désignation de l'élément Document d'utilisation Outil Estimated Time Ensemble - Assembly Action à...

  • Page 56: Eu Declaration Of Conformity And Ukca Declaration

    10.2. EU declaration of conformity and UKCA declaration Member of Exel group DRT582315110 A - 2024/10...

  • Page 57: Eu Declaration Of Conformity

    DocuSign Envelope ID: 907D7F3D-CE1A-4CFB-99DA-AB86FF999447 DECLARATION OF INCORPORATION OF PARTLY COMPLETED MACHINERY EU DECLARATION OF CONFORMITY The manufacturer herewith declares that the equipment is in conformity with the relevant Union harmonization legislation. Equipment type PUMP EOS 05-C31 The relevant technical documentation was compiled as specified in annex VII, part B.
  • Page 58 DocuSign Envelope ID: 907D7F3D-CE1A-4CFB-99DA-AB86FF999447 Le Fabricant déclare que le matériel désigné ci-après est conforme à la législation d’harmonisation de l’Union applicable suivante/ Der Hersteller erklärt, dass das nachfolgend bezeichnete Material den folgenden anwendbaren Harmonisierungsrechtsvorschriften der Union entspricht / El fabricante declara que el equipo designado a continuación es conforme con la siguiente legislación de armonización de la UE aplicable / Il fabbricante dichiara che l’attrezzatura designata di seguito è...
  • Page 59 Supply of Machinery (Safety) Regulations 2008. SAMES KREMLIN is allowed to compil the technical documentation. SAMES KREMLIN undertakes to transmit, in response to a reasoned request by the national authorities, relevant information on the partly completed machinery in the most appropriate form.
  • Page 60 överlämna relevant information om den delvis färdigställda maskinen i lämpligast möjliga form. Denna försäkran om överensstämmelse utfärdas på tillverkarens eget ansvar. av en delvis färdigställd maskin och denna försäkran om överensstämmelse utfärdas på tillverkarens eget ansvar. /Denne delmaskine må ikke tages i brug, før den endelige maskine, som den skal indbygges i, er erklæret i overensstemmelse med Supply of Machinery (Safety) Regulations 2008. SAMES KREMLIN har tilladelse til at udarbejde den tekniske dokumentation.
  • Page 61 For almost a century, Sames has provided services and equipment for the application of liquid and powder paints, adhesives and sealants to bond, protect and beautify all types of surfaces. We design, produce and market complete solutions - manual guns, automatic and robotic applicators, pumps and dosing machines...

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