SAMES KREMLIN AIRMIX 08C240 Translation From The Original Manual
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SAMES KREMLIN AIRMIX 08C240 Translation From The Original Manual

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TRANSLATION FROM THE ORIGINAL MANUAL
IMPORTANT : Before assembly and start-up, please read and clearly understand all the documents relating
to this equipment (professional use only).
THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE.
DOCUMENTATION
PUMP 08C240 / 08C240 T
AIRMIX
Manual : 582.037.110-UK - 2203
Date: 31/03/22
Supersede : 04/07/19
Modif.: Update
SAMES KREMLIN SAS
13, chemin de Malacher
38 240 - MEYLAN - France
: 33 (0)4 76 41 60 60
www.sames-kremlin.com
®
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Summary of Contents for SAMES KREMLIN AIRMIX 08C240

  • Page 1 IMPORTANT : Before assembly and start-up, please read and clearly understand all the documents relating to this equipment (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France ...
  • Page 2 SAMES KREMLIN, nonché le normative nazionali e/o reparar el equipo con arreglo a las recomendaciones reparação do equipamento de acordo com as de SAMES KREMLIN y a la normativa nacional y/o locali, preconizações de SAMES KREMLIN, bem como com local, outros regulamentos nacionais e/ou locais aplicáveis,...
  • Page 3   DECLARAŢIA DE CONFORMITATE UE Le fabricant / The manufacturer / Der Hersteller SAMES KREMLIN SAS / El fabricante / Il produttore / O fabricante 13, chemin de Malacher / De fabrikant / Tillverkare / Valmistaja / Producent / Výrobce 38 240 - MEYLAN - FRANCE / Proizvajalec / Výrobca / Gyártó...
  • Page 4 Meylan, den / Meylan, Ranska, / Sporządzono w Meylan, dnia / Meylan, dnia / V Meylanu, / V Meylan dňa / Kelt Meylanban, / Întocmită la Meylan, pe data de 03/07/2019 - 07/03/2019 SAMES KREMLIN - 3 - N° : 578.138.130-1907...

  • Page 5: Installation And Safety Instructions

    IMPORTANT documents relating to this equipment (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France ...

  • Page 6: General Safety Instructions

    WEAR OF PRODUCT WARNING DRAIN VALVE HOSE UNDER OBLIGATORY GLOVES IS VAPOR HOT PARTS OR PRESSURE OBLIGATORY HAZARDS AREAS ELECTRICAL WARNING EXPLOSION GROUNDING WARNING WARNING HAZARD FIRE HAZARDS HAZARDS (USER) SERIOUS INJURIES SAMES KREMLIN - 1 - N° : 578.001.130-UK-1804...
  • Page 7 FIRE - EXPLOSION - SPARKS - STATIC ELECTRICITY HAZARDS A poor earth connection, inadequate ventilation, sparks or static electricity can cause an explosion or fire. to avoid these risks when using or servicing SAMES KREMLIN equipment, the following safety procedures must be followed : •...

  • Page 8: Equipment Requirements

    He shall determine the risks of immediate reactions or pursuant to repeated exposures of the staff, SAMES KREMLIN shall not be liable for physical injuries, direct or indirect material damages caused by the use of chemicals. SAMES KREMLIN - 3 - N°...

  • Page 9: Installation Of The Equipment

    • The materials to be painted must also be grounded. All the materials situated in the working area shall be grounded. SAMES KREMLIN - 4 - N° : 578.001.130-UK-1804...
  • Page 10 Please act in accordance with local rules and do not dispose of old equipment with household wastes. A correct disposal of old equipment will help prevent negative consequences for the environment and health. SAMES KREMLIN - 5 - N° : 578.001.130-UK-1804...
  • Page 11 IMPORTANT : documents relating to the equipment (professional use only). THE PICTURES AND DRAWINGS ARE NOT CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France ...
  • Page 12 The pump is manufactured under the ATEX agreement and can not be modified. SAMES KREMLIN will not be held responsible for any failure to comply with that instruction. Guards (air motor cover, coupling shields, housings …) have been designed for safe use of the equipment.
  • Page 13 Install new seals if it is necessary, after having lubricated them with PTFE grease, Lubricate the piston and the inside of the cylinder to prevent from damaging the seals, Install new parts if it is necessary. SAMES KREMLIN - 2 - N° : 578.166.110-UK-2203...
  • Page 14 PTFE grease (10 ml / 0.0026 US gal) PTFE grease 560.440.101 Grease box (450 g / 0.99 lb) Anti-seize grease 560.420.005 Medium strength Loctite 5772 (50 ml / 0.013 US gal) 554.180.015 Aneorobic Pipe sealant SAMES KREMLIN - 3 - N° : 578.166.110-UK-2203...
  • Page 15 Doc. 573.071.050 Modif. / Änderung : Mise à jour Pièces de rechange / Update / Aktualisierung Spare parts list Date/Datum/Fecha : 25/03/19 / Actualización Ersatzteilliste KREMLIN REXSON  SAMES Annule/Cancels/ KREMLIN; 08-120  08C240; Piezas de repuesto Ersetzt/Anula : 13/11/14 08-120 T ...
  • Page 16 M 1 » BSP - M 26 x 125 double male, AG 1“ BSP - M26 x 1,25 M 1 » BSP - M 26 x 125 (entrée produit) 1” BSP - 26 x 125 (Materialeingang) (entrada producto) (fluid inlet) SAMES KREMLIN Doc. / Dok. : 573.071.050...
  • Page 17 1" BSP - 26 x 125 (Materialeingang) (entrada producto) (fluid inlet) * Pièces de maintenance préconisées * Preceding the index number denotes a suggested spare part. * Bezeichnete Teile sind empfohlene Ersatzteile. * Piezas de mantenimiento preventivas. SAMES KREMLIN Doc. / Dok. : 573.071.050...
  • Page 18 (Pos. 6) und die Halterung Bestell-Nr. 044.910.121 (Pos. 1 - Dok. 573.403.050). Nota : En caso de una bomba sola con fijación mural, encargue Vd. la bomba sola, la placa y el soporte con la referencia 044.910.121 (índ. 1 - Doc. 573.403.050). SAMES KREMLIN Doc. / Dok. : 573.071.050...
  • Page 19 Doc. 573.045.050 Modif. / Änderung : Pièces de rechange # 044 630 400  NC Spare parts list Date/Datum/Fecha : 07/03/18 (ind. 9a / Pos. 9a) Ersatzteilliste + # 144 630 720 Annule/Cancels/ Piezas de repuesto (ind. 9b / Pos. 9b) Ersetzt/Anula : 20/05/14 MOTEUR A AIR, modèle 1000-4 &...

  • Page 20: Air Motor

    15 046 180 003 Tige de pilotage Rod, driving Steuerstange Eje de mando 16 046 144 907 Ecrou Mutter Tuerca 17 046 180 007 Tige de piston Rod, piston Kolbenstange Eje de pistón SAMES KREMLIN Doc. / Dok. : 573.045.050...
  • Page 21 Nota : Las bombas cuyo número de serie es > a 17 AJ 1291 tienen el bloque inversor # 144.630.720. Montar el índ. 2 (anillo guía del bloque inversor) sólo si su bloque tiene un R. SAMES KREMLIN Doc. / Dok. : 573.045.050...
  • Page 22 Nippel AG 3/4 BSP - 3/4 Racor M 3/4 BSP - 3/4 NPS M 3/4 BSP - 3/4 NPS NPS (Luftversorgung) M 3/4 BSP - 3/4 NPS (alimentation en air) (air supply) (alimentación en aire) SAMES KREMLIN Doc. / Dok. : 573.045.050...
  • Page 23 Doc. 573.087.040 Modif. / Änderung : Pièces de rechange Mise à jour / Update / Aktualisierung Spare parts list Date/Datum/Fecha : 11/05/17 / Actualización Ersatzteilliste + 144.630.720 Annule/Cancels/ Piezas de repuesto Ersetzt/Anula : 03/06/14 BLOC INVERSEUR REVERSING-BLOCK UMSTEUERBLOCK BLOQUE INVERSOR NC / NS BLOC INVERSEUR DROIT RIGHT REVERSING-BLOCK...
  • Page 24 12(x3), 14, 15) * 144 630 425 Pochette de Servicing kit - bases Servicekit - Ventil Bolsa de maintenance glaces (ind. 7, 8) (Pos. 7, 8) mantenimiento (ind. 7, 8) - espejos (índ. 7, 8) SAMES KREMLIN Doc. / Dok. : 573.087.040...
  • Page 25 Hinweis: Die Pos. 2 (Führungsbuchse des Umsteuerblocks) nur am Umsteuerblock mit R Markierung montieren. Nota : Montar el índ. 2 (anillo guía del bloque inversor) sólo si su bloque inversor tiene un R. SAMES KREMLIN Doc. / Dok. : 573.087.040...
  • Page 26 Doc. 573.049.050 Modif. / Änderung : Pièces de rechange Mise à jour / Update / Aktualisierung Spare parts list Date/Datum/Fecha : 18/02/19 / Actualización Ersatzteilliste Annule/Cancels/ Piezas de repuesto Ersetzt/Anula : 13/11/14 HYDRAULIQUE / FLUID SECTION C240 HYDRAULIKTEIL / HIDRÁULICA 144.970.000...
  • Page 27 Llave para prensa estopa 1 garniture Spülmitteltasse - 149 990 020 Flacon de lubrifiant T T lubricant Spülmittel T (125 ml) Botella de lubricante T (125 ml) (125 ml / 4.4 oz) (125 ml) SAMES KREMLIN Doc. / Dok. : 573.049.050...
  • Page 28  Junta Poliuretano NC / NS  Segment  Segment  Ring  Segmento NC / NS  O ring noir  Black O-Ring  O-Ring (schwarz)  Junta tórica negra NC / NS SAMES KREMLIN Doc. / Dok. : 573.049.050...
  • Page 29 N S : Denotes parts are not serviceable. * Bezeichnete Teile sind empfohlene Ersatzteile. N S : Bezeichnete Teile gibt es nicht einzeln, sondern nur kom- * Piezas de mantenimiento preventivas. plett . N S : no suministrado . SAMES KREMLIN Doc. / Dok. : 573.049.050...
  • Page 30 Doc. 573.403.050 Modif. / Änderung : Pièces de rechange Rep. / Ind. : 7 Spare parts list Date/Datum/Fecha : 08/03/22 NC / NS  016 470 000 Ersatzteilliste Annule/Cancels/ Piezas de repuesto Ersetzt/Anula : 26/03/21 EQUIPEMENT D'AIR / AIR SUPPLY / LUFTAUSRÜSTUNG / EQUIPO DE AIRE Avec 1 détendeur / with 1 air regulator / mit 1 Druckminderer / con 1 manorreductor, Mod.
  • Page 31 Tubería ∅ int. 16 (avec écrous 3/4 NPS) (with nuts, 3/4 NPS) (mit Muttern 3/4 NPS) (con tuercas 3/4 NPS) 34 905 210 305 Bouchon G 1/2" Blindstopfen, G 1/2 Plug, G 1/2" Tapón, G 1/2" SAMES KREMLIN Doc. / Dok. 573.403.050...
  • Page 32 Straigth fitting with nut Gerader Nippel mit Racor recto con tuerca 1/4 NPS 1/4 NPS Mutter 1/4 NPS 1/4 NPS 34 905 210 305 Bouchon G 1/2" Blindstopfen, G 1/2 Plug, G 1/2" Tapón, G 1/2" SAMES KREMLIN Doc. / Dok. 573.403.050...
  • Page 33 Tubería ∅ int. 10 (con écrous 3/8 NPS) (with nuts, 3/8 NPS) Muttern 3/8 NPS) tuercas 3/8 NPS) 34 905 210 305 Bouchon G 1/2" Blindstopfen, G 1/2 Plug, G 1/2" Tapón, G 1/2" SAMES KREMLIN Doc. / Dok. 573.403.050...
  • Page 34 Coude FF 3/4" Elbow, FF 3/4" Winkelnippel, IG 3/4" Codo, HH 3/4" 33 050 102 215 Raccord MM 3/4" Fitting, double male, 3/4" Doppelnippel, Racor MM 3/4" AG 3/4 " - AG 3/4 " SAMES KREMLIN Doc. / Dok. 573.403.050...
  • Page 35 N S : Denotes parts are not serviceable. * Bezeichnete Teile sind empfohlene Ersatzteile. N S : Bezeichnete Teile gibt es nicht einzeln, sondern * Piezas de mantenimiento preventivas. nur komplett. N S : no suministrado. SAMES KREMLIN Doc. / Dok. 573.403.050...
  • Page 36 Doc. 573.299.050 Modif. / Änderung : Mise à jour Pièces de rechange / Update / Aktualisierung Spare parts list Date/Datum/Fecha : 20/07/18 / Actualización Ersatzteilliste KREMLIN REXSON  SAMES Annule/Cancels/ Piezas de repuesto KREMLIN Ersetzt/Anula : 10/06/11 FILTRE PRODUIT HP, modèle 3/8 inox HP FLUID FILTER, model 3/8 stainless steel HD MATERIALFILTER, Modell 3/8 Edelstahl FILTRO PRODUCTO AP, tipo 3/8 inox...
  • Page 37 Tamiz n° 12 (280 µ) (280 µ - 55 Mesh) (280 µ) * Pièces de maintenance préconisées. * Preceding the index number denotes a suggested spare part. * Bezeichnete Teile sind empfohlene Ersatzteile. * Piezas de mantenimiento preventivas. SAMES KREMLIN Doc. 573.299.050...
  • Page 38 15 055 190 005 Ressort Spring Feder Muelle *16 150 040 327 Joint (les 5) Seal (pack of 5) Dichtung (5 St.) Junta (bolsa de 5) 17 049 030 018 Clé de démontage Wrench Schlüssel Llave de desmontaje SAMES KREMLIN Doc. 573.299.050...
  • Page 39 Désignation Description Bezeichnung Denominación Qté - 155 190 105 Support filtre avec vis, Mounting bracket with Filterhalterung mit Soporte filtro con rondelles et écrous screws, washers and Schrauben, Scheiben tornillos, arandelas y nuts und Muttern tuercas SAMES KREMLIN Doc. 573.299.050...

  • Page 40: Preventive Maintenance

    Before assembly and start-up, please read and clearly understand all the documents relating to this equipment (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France ...

  • Page 41: Spray Gun

    Comply with the usual instructions of spray gun servicing (refer to spary gun instruction manual).  FILTER If the pump is mounted with a filter at the fluid outlet, comply with the usual instructions of filter servicing (refer to filter instruction manual) SAMES KREMLIN - 1 - N° : 578.033.110-UK-1801...

  • Page 42: Troubleshooting

    Before assembly and start-up, please read and clearly understand all the documents relating to this equipment (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France ...
  • Page 43 On FLOWMAX ® pump, leakage of fluid at Check bellow. the bottom of the air motor. Spraying trouble. Refer to spray gun instruction manual. Decrease of material flow. Refer to filter instruction manual. SAMES KREMLIN - 1 - N° : 578.034.110-UK-1801...
  • Page 44 Before assembly and start-up, please read and clearly understand all the documents relating to this equipment (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France ...

  • Page 45: Operating Principle

    ⇒ To adjust the fluid flow rate, turn the yellow/green knob (D) - (Gauge E). ⇒ To adjust the spray air, turn the black knob (F) - (Gauge G). The pumps are intensive™ ones or Flowmax ® ones (with bellows). START UP 2-1 FILLING INTENSIVE™ PUMP SAMES KREMLIN - 1 - N° : 578.008.120-UK-1902...
  • Page 46 Discharge valve Air hose (static conductor) (For specific installation, please contact your SAMES KREMLIN representative). Nota : If the pump is equipped with an accumulator filter (M), the filter is supplied with a stainless steel screen n° 6 (filtration size : 168 microns or 85 mesh). The screen is recommended for the use of an AIRMIX gun fitted with a nozzle model n°...
  • Page 47 FLOWMAX ® fluid section) is shut : it would damage the bellows. → Do not install a material regulator on the supply circuit or any arrangement that could perform as a non-return valve. SAMES KREMLIN - 3 - N° : 578.008.120-UK-1902...

  • Page 48: Safety Device

    A relief-valve (setting : 6.5 bar / 94 psi) is fitted on the pump air motor - thus protecting this one from an overpressure which could damage it. SAMES KREMLIN - 4 - N° : 578.008.120-UK-1902...
  • Page 49 IMPORTANT : documents relating to the equipment (professional use only). THE PICTURES AND DRAWINGS ARE NOT CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France ...
  • Page 50 * Test conditions - Noise level : - Test duration : 30 s, - Motor air pressure : 6 bar, - Material used : water, - Flow rate : Pump adjusted at 20 cycles/minute SAMES KREMLIN - 1 - N° : 578.067.120-UK-1903...
  • Page 51 Air hose (between "GUN AIR" regulator and spray gun) : 7 mm ID / 1/4 dia For circulating : HP fluid hose (pump fluid outlet) : minimum ID 9,52 mm / 3/8" dia SAMES KREMLIN - 2 - N° : 578.067.120-UK-1903...
  • Page 52 " " " " 15.75 8.66 10.63 1.38 36.5 1.43 2.36 211.5 Ø 7 x 15 Ø 0.27 x 0.6 Ø 17 Ø 0.67 Ø 9 Ø 0.35 Ø 9 Ø 0.35 SAMES KREMLIN - 3 - N° : 578.067.120-UK-1903...

  • Page 53: Installation

    P prod : xx bar / xx psi Air supply maximum pressure of the pump motor P air : 6 bar / 87 psi Number given by SAMES KREMLIN. The 2 first numbers indicate the Serie / Serial manufacturing year.

  • Page 54: Installation Instructions

    The 1 m / 39.37" distance indicated in these diagrams is given for information purposes only and hold harmless to SAMES KREMLIN. The user is responsible for the extraction and conditioning of the painting area where the equipment is used, for working conditions (refer to EN 60079-10 standard).

This manual is also suitable for:

Airmix 08c240 t16c24016c240 t

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