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Summary of Contents for Krautzberger M14
- Page 1 Operating instructions Automatic spray gun M14 T-Dok-214-GB-Rev.2 ■ 200-0153 Translation of the original operating instructions...
- Page 2 Thank you for selecting a Krautzberger product. This product has been manufactured following state-of-the-art manufacturing procedures and extensive quality assurance measures. We promise you a product of the highest quality. If you have questions, requests or suggestions, please contact us. We are always glad to assist you.
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Page 3: Table Of Contents
ENGLISH Automatic spray gun M14 Table of contents Function and identification....................5 Function........................5 Identification......................... 6 Using this operating manual..................... 7 Symbols in this manual....................7 Personnel requirements....................8 Personal protective equipment..................9 Safety and responsibility....................12 General safety instructions..................12 Intended use...................... - Page 4 Accessories........................41 Disassembly and disposal....................42 12.1 Safety........................42 12.2 Disassembly......................42 12.3 Disposal........................42 Technical data........................43 13.1 Dimensions and weight.................... 43 13.2 General specifications..................... 43 13.3 Dimensions......................44 Declaration of incorporation................... 45 Notes..........................46 Index..........................47 GB–4 mail@krautzberger.com, www.krautzberger.com...
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Page 5: Function And Identification
ENGLISH Automatic spray gun M14 1 Function and identification Function Automatic spray guns are used for automatic coating/marking of surfaces dosing of fluids placement of adhesive or marking points Typical spray fluids are paints, dyes, adhesives, glazes, enamels, release agents, etc. -
Page 6: Identification
Operating instructions T-Dok-214-GB-Rev.2 Identification Scope of delivery Model Product number 200-0153 Operating manual T-Dok-214 Serial number The serial number of the automatic spray gun is located on the main element. It serves as a unique identifier. GB–6 mail@krautzberger.com, www.krautzberger.com... -
Page 7: Using This Operating Manual
ENGLISH Automatic spray gun M14 2 Using this operating manual Symbols in this manual Safety instructions This manual uses symbols to identify safety instructions. The safety instructions are preceded by signal words that indicate the severity of the hazard. DANGER! This combination of symbol and signal word indicates an immediate dangerous situation, which will cause death or severe injuries if it is not averted. -
Page 8: Personnel Requirements
References to sections in this manual and other applicable docu- ments Lists without specified order [Pushbutton] Operating elements (e.g. pushbuttons, switches), display ele- ments (e.g. signal lights) ‘Display’ Screen elements (e.g. pushbuttons, assignment of function keys) Personnel requirements GB–8 mail@krautzberger.com, www.krautzberger.com... -
Page 9: Personal Protective Equipment
Description of the personal protective equipment recommended by Krautzberger The personal protective equipment is described below: Protective work clothing Protective work clothing are tight fitting work clothes with low tear resistance, with tight sleeves, and without any protruding parts. - Page 10 Safety goggles are used to protect the eyes from flying parts and splashes of liquid. Protective gloves Protective gloves protect hands from friction, abrasion, puncture wounds, or deeper injuries, as well as from contact with hot surfaces. Safety shoes GB–10 mail@krautzberger.com, www.krautzberger.com...
- Page 11 ENGLISH Automatic spray gun M14 Safety shoes protect the feet against crushing, falling parts or slipping on slippery ground. Safety helmet The helmet protects the head against injuries from falling parts and oscillating loads as well as in tight spaces.
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Page 12: Safety And Responsibility
– Frost, etc. Intended use The automatic spray gun is used to spray paints, colours, adhesives, glazes, enamels, release agents, as well as other fluids. The nozzle size depends on the spray viscosity of the spray fluid. GB–12 mail@krautzberger.com, www.krautzberger.com... -
Page 13: Specification For The Operation Of A Complete Machine
Do not use sharply abrasive, chemically aggressive, very hot or very cold spray fluids without first consulting with and receiving approval from Krautzberger GmbH. Adhere to the spray fluid manufacturer's safety data sheets. Only use the manufacturer's OEM parts. -
Page 14: Residual Risks
Residual risks The automatic spray gun made by Krautzberger GmbH has been manufactured based on state-of- the-art technology and generally accepted technical safety regulations. Nonetheless, its use can pose a threat to the life or health of users or third parties, damage the automatic spray gun itself or cause other property damage. -
Page 15: Transport, Storage, And Packaging
ENGLISH Automatic spray gun M14 4 Transport, storage, and packaging Transport The automatic spray gun is protected by cardboard packaging. The cardboard packaging can be reused for storage. Storage Store the automatic spray gun under the following conditions: Store the automatic spray gun in the original packaging. -
Page 16: Overview
Connection for atomiser air "Z" Flat jet controller "F" Installation screw Round jet controller "R" 10 Installation drill hole for retaining bolts Control section 11 Connection for material supply "M" Needle stroke adjustment screw The connections are marked with letter abbreviations. GB–16 mail@krautzberger.com, www.krautzberger.com... -
Page 17: Installation
ENGLISH Automatic spray gun M14 6 Installation Safety Personnel: Specialised personnel Protective equipment: The selection of the protective equipment depends on the installation conditions on site. Always observe the applicable country-specific safety, accident prevention, occupational safety, and envi- ronmental protection regulations for the proper selection of the protective equipment. -
Page 18: Installing The Automatic Spray Gun
– Make sure that the material supply and the control air are interrupted if the atomiser air pressure drops off quickly. – It is recommended to regulate the atomiser air pressure via a filter pressure reducer. GB–18 mail@krautzberger.com, www.krautzberger.com... -
Page 19: Connection Scheme
ENGLISH Automatic spray gun M14 The connections for control air and atomiser air are marked with letter abbreviations. Fig. 3: Connecting the automatic spray gun Connect the control air to input "St" ( Fig. 3/1). Connect the atomiser air to input "Z" ( Fig. 3/2). - Page 20 Operating instructions T-Dok-214-GB-Rev.2 Fig. 4: Connection scheme Atomisation air Material Control air Back pressure regulators Pressure controller Agitator unit O/S (E) 3/2 control valve Filter Pressure generator Ball cock GB–20 mail@krautzberger.com, www.krautzberger.com...
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Page 21: Operation
ENGLISH Automatic spray gun M14 7 Operation Safety Personnel: User Specialised personnel Protective equipment: The selection of the personal protective equipment depends on the utilised medium of the system owner. The information provided by the medium manufacturer indicated on the safety data sheet must be adhered to in order to ensure the proper selection of personal protective equipment. -
Page 22: General Information About Commissioning And Start-Up
Check the material and compressed air hose lines for damage and tight fit before each use. Always observe the applicable country-specific safety, accident prevention, occupational safety, and environmental protection regulations applicable for the area of use for the auto- matic spray gun. GB–22 mail@krautzberger.com, www.krautzberger.com... -
Page 23: Shutting Down
ENGLISH Automatic spray gun M14 Do not use sharply abrasive, chemically aggressive, very hot or very cold spray fluids without first consulting with and receiving approval from Krautzberger GmbH. Adhere to the spray fluid manufacturer's safety data sheets. Ä Chapter Only operate the automatic spray gun while adhering to the values specified in ( 13 ‘Technical data’... -
Page 24: Adjusting The Spray Pattern
Full-cone rotary stream – a rotary pulse produces a highly “swirled” spray jet; for difficult workpiece geometries (back cuts, etc.). Adjust the spray pattern with the following measures: Change the atomiser air pressure. Change the pressure of the spray fluid. GB–24 mail@krautzberger.com, www.krautzberger.com... -
Page 25: Adjusting The Needle Stroke
ENGLISH Automatic spray gun M14 Select another nozzle size. Ä Chapter 7.6 ‘Adjusting the needle stroke’ on page 25). Adjusting the needle stroke ( Too-high air pressure causes unnecessarily high air consumption and too-strong atomisation of the spray fluid. It is recommended that you first adjust the spray pattern by varying the air and spray fluid pressure. -
Page 26: Maintenance
The use of incorrect or defective spare parts can cause risks for the personnel as well as damage, malfunctions or complete failure. – Only use original spare parts from Krautzberger or spare parts that have been approved by Krautzberger. –... -
Page 27: Maintenance Schedule
The level of wear depends on the abrasiveness of the spray fluid used. Escaping air and spray fluid as well as the deterioration of the spray pattern are signs that parts are worn. Contact Krautzberger Customer Care with any questions on maintenance work and maintenance intervals. - Page 28 29) and clean with a soft brush. Do not use hard or sharp-edged objects. We rec- ommend our brush set. Please contact our Customer Care department for this purpose. Slightly grease sliding parts. We recommend Krautzberger special grease. Please contact our Customer Care department for this purpose.
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Page 29: Changing The Fluid Nozzle And The Air Nozzle
ENGLISH Automatic spray gun M14 Changing the fluid nozzle and the air nozzle Removing the nozzles Ä Chapter 8.3 ‘Cleaning the automatic spray gun’ Clean automatic spray gun ( on page 27). Fig. 6: Removing the nozzles Dismantle circlip ( Fig. 6/4) using suitable tools. -
Page 30: Changing The Fluid Needle
( Fig. 7/2 and 3). If necessary, remove O-rings ( Fig. 7/2 and 3). Fig. 8: Removing the fluid needle Loosen closure ( Fig. 8/4), fasten piston ( Fig. 8/2) with a fork wrench. Remove closure ( Fig. 8/4) and spring ( Fig. 8/3). GB–30 mail@krautzberger.com, www.krautzberger.com... - Page 31 ENGLISH Automatic spray gun M14 Fig. 9: Removing the fluid needle CAUTION! Risk of injury due to fluid needles! Carefully pull needle ( Fig. 9/2) out of piston ( Fig. 9/1). ■ 200-0153 GB–31...
- Page 32 Risk of injury through the use of incorrect spare parts! Check the condition of the seals ( Fig. 12/1 and 3) and replace if necessary. Insert the spring ( Fig. 12/2) and tighten the closure ( Fig. 12/4). Fasten piston with fork wrench. GB–32 mail@krautzberger.com, www.krautzberger.com...
- Page 33 ENGLISH Automatic spray gun M14 Fig. 13: Attaching the fluid needle If necessary, insert O-rings ( Fig. 13/2 and 3) and insert separating disk ( Fig. 13/4) in con- trol section ( Fig. 13/1). Carefully push piston ( Fig. 13/6) with needle ( Fig. 13/5) into the control section ( Fig.
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Page 34: Changing The Needle Seals
‘Changing the fluid needle’ on page 30) and carefully push the needle guide out. Remove the slotted rings ( Fig. 14/1, 2 and 5). Check the condition of the O-rings ( Fig. 14/3 and 6), remove if necessary. GB–34 mail@krautzberger.com, www.krautzberger.com... - Page 35 ENGLISH Automatic spray gun M14 Inserting the needle seals Fig. 15: Installation position WARNING! Risk of injury through the use of incorrect spare parts! Insert the slotted rings ( Fig. 15/1, 2 and 3) into the needle guide. Here, make sure that the slotted rings ( Fig.
- Page 36 Screw on the cap nut ( on page 29) NOTICE! Lightly grease springs, threads and seals with the "Krautzberger special grease" during instal- lation. "Krautzberger special grease" can be purchased from Krautzberger GmbH. See the last page for contact data.
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Page 37: Troubleshooting
ENGLISH Automatic spray gun M14 9 Troubleshooting Personnel: Qualified personnel If the fault is not included in the following tables or if it cannot be eliminated with the measures described, contact Krautzberger Customer Care. Spray pattern Error Cause Remedy Normal flat jet spray pattern... - Page 38 29) Spray pattern change Air distributor ring Remove air dis- after reassembly. installed wrong tributor ring and Atomisers for round install correctly and flat jets can no longer be regulated separately GB–38 mail@krautzberger.com, www.krautzberger.com...
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Page 39: Customer Care
ENGLISH Automatic spray gun M14 Customer Care Krautzberger GmbH Customer service Stockbornstr. 13 65343 Eltville am Rhein +49 6123 - 698151 customercare@krautzberger.com ■ 200-0153 GB–39... -
Page 40: Spare Parts
Designation – Item number according to spare parts list – Quantity – Desired shipping method (post, freight, sea, air, express) – Delivery address A complete spare part overview is available on the website of Krautzberger GmbH: www.krautzberger.de GB–40 mail@krautzberger.com, www.krautzberger.com... -
Page 41: Accessories
Accessories A wide range of accessories is available for the automatic spray gun. For further information, visit us on the Internet (www.krautzberger.com) or contact your Krautzberger specialist dealer, consul- tant or our office staff. Here are a few examples: Air nozzles... -
Page 42: Disassembly And Disposal
Sort remaining components based on the respective material and dispose of them accord- ingly. Properly dispose of potential spray fluid residue separately from the device. If in doubt, obtain information about environmentally-appropriate disposal with the local municipali- ties or specialised disposal companies. GB–42 mail@krautzberger.com, www.krautzberger.com... -
Page 43: Technical Data
ENGLISH Automatic spray gun M14 Technical data 13.1 Dimensions and weight Specification Value Unit Width min. 46 Height Length Connection of spray fluid G1/8 " Connection atomiser air (plastic hose - recom- mended interior diameter for 4 m length) Connection control air (plastic hose - recom-... -
Page 44: Dimensions
Operating instructions T-Dok-214-GB-Rev.2 13.3 Dimensions Fig. 17: Dimensions GB–44 mail@krautzberger.com, www.krautzberger.com... -
Page 45: Declaration Of Incorporation
ENGLISH Automatic spray gun M14 Declaration of incorporation Fig. 18: Declaration of incorporation ■ 200-0153 GB–45... -
Page 46: Notes
Operating instructions T-Dok-214-GB-Rev.2 Notes ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ GB–46 mail@krautzberger.com, www.krautzberger.com... -
Page 47: Index
ENGLISH Automatic spray gun M14 16 Index Cleaning ............27 Complete machine . - Page 49 Krautzberger GmbH Stockbornstrasse 13 65343 Eltville am Rhein, Germany Hotline: +49 (0) 6123 698-222 Reception: +49 (0) 6123 698-0 Fax: +49 (0) 6123 698-200 Email: mail@krautzberger.com Internet: www.krautzberger.com © Krautzberger GmbH 2017 © Krautzberger GmbH 2017...
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