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Summary of Contents for Krautzberger MC1
- Page 1 Operating instructions Automatic spray gun MC1 T-Dok-689-GB-Rev.1 ■ 200-0413 Translation of the original operating instructions...
- Page 2 Thank you for selecting a Krautzberger product. This product has been manufactured following state-of-the-art manufacturing procedures and extensive quality assurance measures. We promise you a product of the highest quality. If you have questions, requests or suggestions, please contact us. We are always glad to assist you.
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Page 3: Table Of Contents
ENGLISH Automatic spray gun MC1 Table of contents Function and identification....................5 Function........................5 Identification......................... 5 Using this operating manual..................... 6 Information about the operating manual..............6 Symbols in this operating manual................6 Personnel requirements....................8 Personal protective equipment..................8 Safety and responsibility.................... - Page 4 Accessories........................30 Disassembly and disposal....................31 12.1 Safety........................31 12.2 Disassembly......................31 12.3 Disposal........................31 Technical data........................32 13.1 Dimensions and weight.................... 32 13.2 General specifications..................... 32 13.3 Dimensions......................32 Declaration of incorporation................... 33 Notes..........................34 Index..........................35 GB–4 mail@krautzberger.com, www.krautzberger.com...
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Page 5: Function And Identification
1 Function and identification Function The automatic spray gun MC1 is used for automatic, continuous coating of surfaces. Typical spray media include paints, dyes, glazes, debonding agents etc. The spray medium is fed into the automatic spray gun under pressure. -
Page 6: Using This Operating Manual
This combination of symbol and signal word indicates a potentially dangerous situation which can cause slight injuries if it is not averted. NOTICE! This combination of symbol and signal word indicates a potentially dangerous situation which can cause property and environmental damage if it is not averted. GB–6 mail@krautzberger.com, www.krautzberger.com... - Page 7 ENGLISH Automatic spray gun MC1 ENVIRONMENT! This combination of symbol and signal word indicates potential dangers to the environment. Tips and recommendations This symbol highlights useful tips and recommendations as well as information for efficient and defect-free operation. Example for safety instructions in operating instructions Safety instructions can refer to specific, individual operating instructions.
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Page 8: Personnel Requirements
Personnel must wear personal protective equipment while carrying out the different tasks on and with the machine. In the course of regular, recurring trainings, the owner should inform operating personnel that working without protective equipment can be detrimental to their health. GB–8 mail@krautzberger.com, www.krautzberger.com... - Page 9 ENGLISH Automatic spray gun MC1 Protective equipment is selected according to the ambient conditions at the owner’s premises and the raw materials that are used. The information provided by the material manufacturer on the safety data sheet must be adhered to in order to ensure the proper selection of protec- tive equipment.
- Page 10 Safety shoes protect the feet against crushing, falling parts or slipping on slippery ground. Safety helmet The helmet protects the head from falling parts and oscillating loads on the one hand, and it can protect it from injuries in cramped situations on the other. GB–10 mail@krautzberger.com, www.krautzberger.com...
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Page 11: Safety And Responsibility
Do not use sharply abrasive, chemically aggressive, very hot or very cold spray media without first consulting and receiving approval from Krautzberger GmbH. Adhere to the spray media manufacturer's safety data sheets. Only use the manufacturer's OEM parts. -
Page 12: General Safety Instructions
Depending on the operating conditions, the sound pressure of the device may cause hearing damage. Take suitable action to reduce the impact of the existing sound pressure level. The owner is responsible for the type and implementation of suitable measures, which may depend on the local conditions. GB–12 mail@krautzberger.com, www.krautzberger.com... -
Page 13: Residual Risks
Frost, etc. Residual risks Devices, machines or systems made by Krautzberger GmbH have been manufactured based on state-of-the-art technology and in compliance with technical safety regulations. Nonetheless, their use may pose a threat to the life or health of users or third parties, or harm the device, the machine, the system or other material assets. -
Page 14: Transport, Storage, And Packaging
Packaging The automatic spray gun is packaged in accordance with the anticipated transport conditions and the packaging needs to protect it against transport damage, corrosion, and other damage. Remove packaging material. Remove potentially present transport safety restraints. GB–14 mail@krautzberger.com, www.krautzberger.com... -
Page 15: Overview
ENGLISH Automatic spray gun MC1 5 Overview Fig. 1: Overview Round jet controller "R" Flat jet controller "F" Head piece Air nozzle Cap nut Installation drill hole for retaining bolts Main element Connection for atomizer air "Z" Connection for material supply "M"... -
Page 16: Installation
CAUTION! Risk of injury through compressed air! Uncontrolled leaks of compressed air can lead to serious injuries! – Prior to any work on the device, all compressed-air lines must be closed and bleed if nec- essary. GB–16 mail@krautzberger.com, www.krautzberger.com... -
Page 17: General Installation Information
ENGLISH Automatic spray gun MC1 CAUTION! Risk of injury due to sharp edges! Sharp edges and pointed corners can cause abrasions and cuts on the skin. Note: – Proceed cautiously when working on or near sharp edges and pointed corners. -
Page 18: Installing The Automatic Spray Gun
Make sure that the material supply is interrupted if the atomizer air pressure drops off quickly. – It is recommended to regulate the atomizer air pressure via a filter pressure reducer. The connections for the material input and for the atomiser air are marked with letter codes. GB–18 mail@krautzberger.com, www.krautzberger.com... - Page 19 ENGLISH Automatic spray gun MC1 Fig. 3: Connecting the automatic spray gun Connect the atomiser air to input "Z" ( Fig. 3/2). Connect the material line to connection "M" ( Fig. 3/1). ■ 200-0413 GB–19...
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Page 20: Operation
The system owner is responsible for the presence and the up-to-date status of the safety data sheet and the associated generation of the risk assessment of the effected workstations. GB–20 mail@krautzberger.com, www.krautzberger.com... -
Page 21: General Information About Initial Start-Up / Commissioning
Do not use sharply abrasive, chemically aggressive, very hot or very cold spray media without first consulting and receiving approval from Krautzberger GmbH. Adhere to the spray media manufacturer's safety data sheets. Only operate the automatic spray gun while adhering to the values specified in ( Ä... -
Page 22: Shutting Down
Full-cone rotary jet – a rotary pulse produces a highly "swirled" spray jet; for difficult work piece geometries (back cuts, etc.). The spray pattern can be adjusted with the following measures: Change the atomiser air pressure. Change the pressure of the spray medium. Select another nozzle size. GB–22 mail@krautzberger.com, www.krautzberger.com... - Page 23 ENGLISH Automatic spray gun MC1 Too-high air pressure causes unnecessarily high air consumption and too-strong atomisation of the spray medium. It is recommended that you first adjust the spray pattern by varying the air and spray medium pressure. If you cannot achieve satisfactory results this way, you should experiment with other nozzle sizes.
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Page 24: Maintenance
The use of incorrect or defective spare parts can cause hazards for the personnel as well as damage, malfunctions or complete failure. – Only use OEM parts from Krautzberger or Krautzberger-approved spare parts. – In case of questions, always contact our Customer Care department. -
Page 25: Maintenance Schedule
The level of wear depends on the abrasiveness of the spray medium used. Escaping air and spray medium as well as the deterioration of the spray pattern are signs that parts are worn. Contact Krautzberger Customer Care should you have any questions about maintenance work and mainte- nance intervals. -
Page 26: Changing The Material Nozzle And The Air Nozzle
Screw the new material nozzle ( Fig. 4/3) and the seal ( Fig. 4/2) back onto the cannula ( Fig. 4/1). Insert the mounted cannula back into the main element. Tighten the new air nozzle with the cap nut ( Fig. 4/4) again. GB–26 mail@krautzberger.com, www.krautzberger.com... -
Page 27: Troubleshooting
ENGLISH Automatic spray gun MC1 9 Troubleshooting Personnel: Qualified personnel If the fault is not included in the following table or if it cannot be eliminated with the measures described, contact Customer Care. Spray pattern Error Cause Remedy Normal flat jet spray pattern... -
Page 28: Customer Care
Atomisers for round install correctly and flat jet air can no longer be regulated separately Customer Care Krautzberger GmbH Customer service Stockbornstr. 13 65343 Eltville am Rhein +49 6123 - 698151 customercare@krautzberger.com GB–28 mail@krautzberger.com, www.krautzberger.com... -
Page 29: Spare Parts
Designation – Item number according to spare parts list – Quantity – Desired shipping method (post, freight, sea, air, express) – Delivery address A complete spare part overview is available on the website of Krautzberger GmbH: www.krautzberger.de ■ 200-0413 GB–29... -
Page 30: Accessories
Operating instructions T-Dok-689-GB-Rev.1 Accessories A wide range of accessories is available for the automatic spray gun. For further information, visit us on the Internet (www.krautzberger.com) or contact your Krautzberger specialist dealer, consul- tant or our office staff. GB–30 mail@krautzberger.com, www.krautzberger.com... -
Page 31: Disassembly And Disposal
ENGLISH Automatic spray gun MC1 Disassembly and disposal 12.1 Safety Personnel: Qualified personnel Protective equipment: The selection of the protective equipment depends on the environmental conditions at the site of the system owner and the coating material that is used. To ensure the proper selection of personal protective equipment, the information provided by the spray material manufacturer indicated on the safety data sheet must be adhered to. -
Page 32: Technical Data
MPa / bar Material temperature max. +100 °C Sound exposure (depending on nozzle) 73 - 96 db(A) Atomiser air temperature max. +50 °C Atomizer air pressure max. 0.8 / 8 MPa / bar 13.3 Dimensions Fig. 5: Dimensions GB–32 mail@krautzberger.com, www.krautzberger.com... -
Page 33: Declaration Of Incorporation
ENGLISH Automatic spray gun MC1 Declaration of incorporation Fig. 6: Declaration of incorporation ■ 200-0413 GB–33... -
Page 34: Notes
Operating instructions T-Dok-689-GB-Rev.1 Notes ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ GB–34 mail@krautzberger.com, www.krautzberger.com... -
Page 35: Index
ENGLISH Automatic spray gun MC1 16 Index Cleaning ............25 Complete machine . - Page 37 Krautzberger GmbH Stockbornstrasse 13 D-65343 Eltville am Rhein, Germany Hotline: +49 (0) 6123 698-222 Head Office: +49 (0) 6123 698-0 Fax: +49 (0) 6123 698-200 Email: mail@krautzberger.com Internet: www.krautzberger.com © Krautzberger GmbH 2018 © Krautzberger GmbH 2018...
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