SICK Advanced Series Operating Instructions Manual

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O P E R A T I N G I N S T R U C T I O N S

CLV490

Bar Code Scanner

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Summary of Contents for SICK Advanced Series

Page 1 O P E R A T I N G I N S T R U C T I O N S CLV490 Bar Code Scanner Advanced Line...
Page 2 Acrobat Reader is a trademark of the Adobe Systems Incorporated Latest manual version For the latest version of this manual (PDF), see www.sick.com. © SICK AG · Division Auto Ident · Germany · All rights reserved 8009993/RA61/2007-07-20...
Page 3 Chapter 6.4 Configuring (parameterization) the CLV490, Page 6-5 • Troubleshooting – Chapter 8 Troubleshooting, Page 8-1 • Finding information – Table of contents, Page I-5 – Index, Page 10 © SICK AG · Division Auto Ident · Germany · All rights reserved 8009993/RA61/2007-07-20...
Page 4 18. Save the parameter set as a configuration file "*.scl" in the "CLV-Setup" program. The CLV490 can then be operated with the application-specific settings. © SICK AG · Division Auto Ident · Germany · All rights reserved 8009993/RA61/2007-07-20...
Page 5: Table Of Contents
Adjusting mode ........................4-10 Mounting the external components................4-11 4.4.1 Mounting the CDB420 or CDM490 Connection Module........4-11 4.4.2 Mounting the external reading pulse sensor............4-11 4.4.3 Installing incremental encoder ...................4-12 © SICK AG · Division Auto Ident · Germany · All rights reserved 8009993/RA61/2007-07-20...
Page 6 Operating modes and outputing the reading result ..........6-38 6.5.1 Reading mode (standard operating mode)............6-38 6.5.2 Percentage evaluation....................6-41 6.5.3 Adjusting mode........................ 6-43 6.5.4 Background teach-in ..................... 6-44 © SICK AG · Division Auto Ident · Germany · All rights reserved 8009993/RA61/2007-07-20...
Page 7 Reading conditions for all diagrams.................10-1 10.2.2 Overview of diagrams....................10-2 10.2.3 Standard density: Reading performance data of line scanner......10-3 10.2.4 Standard density: Reading performance data of line scanner with © SICK AG · Division Auto Ident · Germany · All rights reserved 8009993/RA61/2007-07-20...
Page 8 10.10.2 Purpose of this discussion ..................10-60 10.10.3 Instructions for solution – step by step .............. 10-60 10.10.4 Important clarifications ....................10-61 10.10.5 Mounting and electrical connection ..............10-61 © SICK AG · Division Auto Ident · Germany · All rights reserved 8009993/RA61/2007-07-20...
Page 9 10.15 Supplementary documentation ..................10-85 10.15.1 CLV Connect (from version 1.9) ................10-85 10.16 Glossary..........................10-86 10.17 EC Declaration of Conformity ..................10-94 10.18 Index ............................10-95 10.19 Bar code example ......................10-101 © SICK AG · Division Auto Ident · Germany · All rights reserved 8009993/RA61/2007-07-20...
Page 10 Table 5-12: Pin assignment: open end of the cable no. 2030065/no. 2031034 ..5-12 Table 5-13: Pin assignment: 15-pin D Sub HD socket/wire colors of cable © SICK AG · Division Auto Ident · Germany · All rights reserved I-10 8009993/RA61/2007-07-20...
Page 11 OTC400 ..................6-35 Table 6-22: Guide: Parameterizing tracking mode in the OTC400........6-35 Table 6-23: Guide: Parameterizing the laser timeout ............... 6-36 © SICK AG · Division Auto Ident · Germany · All rights reserved I-11 8009993/RA61/2007-07-20...
Page 12 Table 10-17: Accessories: Cables and connector covers for CLV490 with heater..10-81 Table 10-18: Accessories: plug-in connections ................10-82 Table 10-19: Accessories: incremental encoder................10-82 Table 10-20: Supplementary documentation ................10-85 © SICK AG · Division Auto Ident · Germany · All rights reserved I-12 8009993/RA61/2007-07-20...
Page 13 CLV-Setup: Displaying the self-test result in the Terminal Emulator ....6-57 Fig. 7-1: Cleaning the reading window....................7-2 Fig. 7-2: Cleaning the external optical sensors (reading pulse generator, © SICK AG · Division Auto Ident · Germany · All rights reserved I-13 8009993/RA61/2007-07-20...
Page 14 (measured radially) as a function of the focus position at a α resolution of 0.25 mm (9.8 mil) and an aperture angle of = 40°...10-22 © SICK AG · Division Auto Ident · Germany · All rights reserved I-14 8009993/RA61/2007-07-20...
Page 15 Fig. 10-54: Parameterization example: "Host interface" tab (default setting) ....10-68 Fig. 10-55: Parameterization example: "Data Strings" tab (default setting) ....10-68 Fig. 10-56: Auxiliary input via the auxiliary interface of the CLV490 ........10-69 © SICK AG · Division Auto Ident · Germany · All rights reserved I-15 8009993/RA61/2007-07-20...
Page 16 Fig. 10-63: Copy of the Declaration of Conformity (Page 1, scaled down)......10-94 Fig. 10-64: Scannable bar codes with various module widths (print ratio 2:1) ..10-101 © SICK AG · Division Auto Ident · Germany · All rights reserved I-16 8009993/RA61/2007-07-20...
Page 17: Notes On This Document
This document is intended for persons who are responsible for the following activities: 1.2.1 Mounting, electrical installation, maintenance and replacement Electricians and service technicians. 1.2.2 Startup, operation and configuration Technicians and engineers. © SICK AG · Division Auto Ident · Germany · All rights reserved 8009993/RA61/2007-07-20...
Page 18: Information Content
Operational instructions comprising several steps are denoted using consecutive numbers. Here you select a function of the "CLV-Setup" user interface. © SICK AG · Division Auto Ident · Germany · All rights reserved 8009993/RA61/2007-07-20...
Page 19: Safety Information
CAN interface to the OTC400 Omni Tracking Controller. Note Any warranty claims against SICK AG shall be deemed invalid in the case of other system use or system modifications, this includes modifications during installation and electrical in- stallation, changes to the SICK software, or opening the device.
Page 20: General Safety Instructions And Protection Measures
The additional laser warnings in English applicable to the USA are positioned below the reading window on the front side of the device and at the bottom of the front side. © SICK AG · Division Auto Ident · Germany · All rights reserved 8009993/RA61/2007-07-20...
Page 21: Fig. 2-1: Laser Warning Labels On The Clv490
In the Reading mode, the CLV490 carries out a measurement referencing at regular intervals. During referencing, it turns the laser diode on for a maximum of 10 seconds. © SICK AG · Division Auto Ident · Germany · All rights reserved 8009993/RA61/2007-07-20...
Page 22: Quick Stop And Quick Restart
(electronic scrap). See also Chapter 7.4 Disposal, Page 7-3. SICK AG currently does not accept delivery of unusable or irreparable devices. © SICK AG · Division Auto Ident · Germany · All rights reserved 8009993/RA61/2007-07-20...
Page 23: Product Description
CLV490-6011 1019095 Line scanner From 0.4 mm (15.7 mil) CLV490-7011 1019096 Line scanner with oscillating mirror From 0.4 mm (15.7 mil) Side Table 3-1: CLV490 variants © SICK AG · Division Auto Ident · Germany · All rights reserved 8009993/RA61/2007-07-20...
Page 24: System Requirements For Stand-Alone Configuration
The following are required to start up and operate the CLV490 without heater: 1. A SICK Connection Module to provide the power supply of the CLV490 (18 to 30 V DC) and connect the data and function interfaces. Available types: –...
Page 25: Product Features And Functions (Overview)
The following are required to start up and operate the CLV490 with heater: 1. A SICK Connection Module to provide the power supply for the CLV490 (24 V DC +20 %/–10 %) and connect the data and function interfaces. Available types: –...
Page 26 Serial auxiliary interface (RS 232) as auxiliary data interface with special diagnosis and statistics functions • CAN interface for integration in the SICK CAN Scanner Network or a CANopen network, and for OTS operation • 6 switching inputs for external reading pulse, focus control, encoder increment and spe- cial function (teach-in) •...
Page 27: Design
Blind hole thread M6, 7 mm (.28 in) ➏ "I/O" connector, deep, for securing the device 15-pin D Sub HD socket Design of the Fig. 3-1: CLV490 © SICK AG · Division Auto Ident · Germany · All rights reserved 8009993/RA61/2007-07-20...
Page 28: Method Of Operation
The CLV490 is operated and configured via the serial auxiliary interface (auxiliary interface) using the "CLV-Setup" software or via the host interface/auxiliary interface using command strings. © SICK AG · Division Auto Ident · Germany · All rights reserved 8009993/RA61/2007-07-20...
Page 29: Autofocus Function
Measured distance Optimum focus position: measured distance plus offset for maximum Depth of field (DOF) Fig. 3-3: Optimization of the depth of field for the object © SICK AG · Division Auto Ident · Germany · All rights reserved 8009993/RA61/2007-07-20...
Page 30: Event-Controlled Dynamic Focus Control
(Fig. 3-5). The size of the reading field is determined by the distance between the two sensors. Alternatively, the reading process can be controlled with © SICK AG · Division Auto Ident · Germany · All rights reserved 8009993/RA61/2007-07-20...
Page 31: Scan Procedure Variants
Generates a scan line; due to the V-principle of the beam generation, the reading field height (the useful length of the scan line for evaluation purposes) is dependent on the reading distance. © SICK AG · Division Auto Ident · Germany · All rights reserved 8009993/RA61/2007-07-20...
Page 32: Additional Components
"CLV-Setup" program and explains how to use it. The parame- terization (configuration) procedure is explained in Chapter 6.4 Configuring (parameterizati- on) the CLV490, Page 6-5. © SICK AG · Division Auto Ident · Germany · All rights reserved 3-10 8009993/RA61/2007-07-20...
Page 33: Function Of The Leds
"CLV-Setup" program. Download to CLV490! TART WITH THE INTERNAL ARAMETERS EVICE ONFIGURATION Table 3-2: Meaning of LEDs: CLV490 without external parameter memory © SICK AG · Division Auto Ident · Germany · All rights reserved 3-11 8009993/RA61/2007-07-20...
Page 34: Table 3-3: Meaning Of Leds: Clv490 With External Parameter Memory In The Connector Cover
2) Stops blinking when you switch from Reading mode to Parameterization mode Table 3-3: Meaning of LEDs: CLV490 with external parameter memory in the connector cover © SICK AG · Division Auto Ident · Germany · All rights reserved 3-12...
Page 35 CMC400 as well as the remedy for error messages are described in the CMC400 Operating Instructions (order no. 8010002, German/English). See also Chapter 10.3.1 Function of the external parameter memory, Page 10-35. © SICK AG · Division Auto Ident · Germany · All rights reserved 3-13 8009993/RA61/2007-07-20...
Page 37: Installation
CLV490) 4.2.3 Required auxiliary parts • 2 screws M6 for securing the SICK mounting bracket to the base. The screw length depends on the wall thickness of the base. • Set of laser warning labels (if necessary) •...
Page 38: Replacing The Laser Warning Label
The CLV490 can be mounted at a maximum distance of 1,200 m (3, 937 ft) from the host without a connection to the SICK network or a bus. In practice, however, the distance de- pends on the physical configuration of the host interface and the data transfer rate (see Table 5-19, Page 5-16).
Page 39: Fig. 4-2: Line Scanner: Position Of The Securing Threads On The Clv490
Line scanner: Mounting possibilities of the CLV490 The dimensions of the mounting brackets are shown in Chapter 10.14 Dimensioned draw- ings of the accessories, Page 10-83 © SICK AG · Division Auto Ident · Germany · All rights reserved 8009993/RA61/2007-07-20...
Page 40: Distance Between The Clv490 And The Object
Due to the V-principle of beam deflection, the reading field height (for evaluating the useful length of the scan line) depends on the readling distance. © SICK AG · Division Auto Ident · Germany · All rights reserved 8009993/RA61/2007-07-20...
Page 41: Table 4-1: Permissible Reading Angles Between The Scan Line And Bar Code
The device can only be flush-mounted with the conveyor belt with limited deflection ranges. Otherwise, the device must also be mounted at an angle of 15° to ensure that the deflection ranges are symmetric. © SICK AG · Division Auto Ident · Germany · All rights reserved 8009993/RA61/2007-07-20...
Page 42: Count Direction Of The Reading Angle Ra And Code Angle Cw
If this is required to evaluate the result in the host, the values can be included in the "Code-Info/Separator" block of the output string using the "CLV-Setup" program. © SICK AG · Division Auto Ident · Germany · All rights reserved 8009993/RA61/2007-07-20...
Page 43: Mounting And Adjusting The Device
6. Screw the screws M6 through the bracket into the blind hole threads of the CLV490. 7. Tighten the screws slightly. 8. Adjust the CLV490 as described below. © SICK AG · Division Auto Ident · Germany · All rights reserved 8009993/RA61/2007-07-20...
Page 44: Adjusting The Clv490
– with event-controlled dynamic focus control the distance configuration that matches the reading distance of the object (default: no. 1, focus position F = 1,200 mm (47.3 in)). 9. Confirm the dialog box with OK. © SICK AG · Division Auto Ident · Germany · All rights reserved 8009993/RA61/2007-07-20...
Page 45 (see Chapter 6.4.4 Guide to parameterization menu, Page 6-9). 15. Tighten the screws on the CLV490. The CLV490 is aligned with the bar code. © SICK AG · Division Auto Ident · Germany · All rights reserved 8009993/RA61/2007-07-20...
Page 46: Adjusting Mode
For activation of this operating mode and for checking, See Chapter 6.5.5 Show RA-limits, Page 6-46. © SICK AG · Division Auto Ident · Germany · All rights reserved 4-10 8009993/RA61/2007-07-20...
Page 47: Mounting The External Components
The view on the object with the scan line must be unobstructed, i. e. any other objects must not protude into the autofocus space. If they do so, the autofocus mode "Differential back- © SICK AG · Division Auto Ident · Germany · All rights reserved 4-11...
Page 48: Installing Incremental Encoder
The increment pulses must originate from the area of the conveyor belt which the CLV490 is reading. © SICK AG · Division Auto Ident · Germany · All rights reserved 4-12 8009993/RA61/2007-07-20...
Page 49: Mounting The Sensors For Detecting The Object Distance
Chapter 5.5.7 Connecting the "Sensor" switching input, Page 5-22). Via the terminals of the CDB420 Connection Module only the IN 0 input can be connected. © SICK AG · Division Auto Ident · Germany · All rights reserved 4-13 8009993/RA61/2007-07-20...
Page 50: Dismantling The Device
When removing the device from service for the last time, please dispose of it in an environmentally-friendly manner, as described in Chapter 7.4 Disposal, Page 7-3. © SICK AG · Division Auto Ident · Germany · All rights reserved 4-14 8009993/RA61/2007-07-20...
Page 51: Electrical Installation
Power supply 5.2.1 Wire cross-sections CLV490 without heater: All connections must be wired with copper cables with a minimum wire diameter of 0.15 mm (approx. 26 AWG)! © SICK AG · Division Auto Ident · Germany · All rights reserved 8009993/RA61/2007-07-20...
Page 52: Prefabricated Cables (Overview)
For function of the external parameter memory in the connector cover see Chapter 10.3 In- stalling and operating the external parameter memory (connector cover), Page 10-34. © SICK AG · Division Auto Ident · Germany · All rights reserved 8009993/RA61/2007-07-20...
Page 53: Connections/Cables For The Cdb420 Connection Modules
(distribution function) and the power supply. The module can be used to establish a connection to the host (point-to-point) or to integrate the device in a SICK CAN Scanner Network. The module is available in two variants and can be operated without op- tional modules (see below) with an operating temperature to –35 °C (–31 °F).
Page 54 Chapter 5.3 Connector pin assignment, Page 5-7 shows the pin assignments of the 15-pin plug and the open cable ends on the side of the CDB420. © SICK AG · Division Auto Ident · Germany · All rights reserved 8009993/RA61/2007-07-20...
Page 55: Connections/Cables For The Cdm490 Connection Module
(distribution function) and the power supply. The module can be used to establish a connection to the host (point-to-point), to integrate the device in a SICK CAN Scanner Network or in field bus systems. The module is available in one variant and can be operated without optional modules (see below) with an operating temperature to –35 °C...
Page 56: Connections/Cables For A Non-Sick Power Pack
CDM490. 5.2.5 Connections/cables for a non-SICK power pack For connecting the CLV490 to a non-SICK power pack cables with open ends on the side of the power pack are available. a) CLV490 without heater: The following connection cables without connector cover for the CLV490 can be used: No.
Page 57: Connector Pin Assignment
1) Pin 1 is jumpered with Pin 1 of the "Host/Term" connection in the CLV490 Table 5-4: Pin assignment of the 15-pin D Sub HD "I/O" socket © SICK AG · Division Auto Ident · Germany · All rights reserved 8009993/RA61/2007-07-20...
Page 58: Cable No. 2027046 (Connector Cover) Cable No. 2030023 (Connector Cover With Parameter Memory)
Table 5-5: Pin assignment: 15-pin D Sub HD plug of the cable no. 2027046/no. 2030023 The signals "IN 1" to "IN 4", "Result 3" to "Result 4" and "Term (RS-422/485)" are not avail- able. © SICK AG · Division Auto Ident · Germany · All rights reserved 8009993/RA61/2007-07-20...
Page 59: Cable No. 2020307 (Connector Cover With Parameter Memory)
IN 4 I2C SDA – I2C SCL – Result 4 Shield Housing Housing Table 5-7: Pin assignment: 15-pin D Sub HD socket of the cable no. 2020307 © SICK AG · Division Auto Ident · Germany · All rights reserved 8009993/RA61/2007-07-20...
Page 60: Cable No. 2033126/2033127 (Connector Cover With Parameter Memory)
Table 5-9: Pin assignment: open end of the cable no. 2033126/no. 2033127 The signals "IN 1" to "IN 4", "Result 3" to "Result 4" and "Term (RS-422/485)" are not avail- able. © SICK AG · Division Auto Ident · Germany · All rights reserved 5-10 8009993/RA61/2007-07-20...
Page 61: Cable No. 2030065/2031034 (Connector Cover With Parameter Memory)
I2C SDA – I2C SCL – Result 4 Shield Housing Housing Table 5-11: Pin assignment: 15-pin D Sub HD socket of the cable no. 2030065/no. 2031034 © SICK AG · Division Auto Ident · Germany · All rights reserved 5-11 8009993/RA61/2007-07-20...
Page 62: Table 5-12: Pin Assignment: Open End Of The Cable No. 2030065/No. 2031034
Signal Wire Ferrules Connector cover 15-pin plug 15-pin socket black Shield grey Housing Table 5-12: Pin assignment: open end of the cable no. 2030065/no. 2031034 © SICK AG · Division Auto Ident · Germany · All rights reserved 5-12 8009993/RA61/2007-07-20...
Page 63: Cable No. 2020303
I2C SDA brown-green I2C SCL white-yellow Result 4 yellow-brown Shield Housing orange Table 5-14: Pin assignment: 15-pin D Sub HD plug/wire colors of cable no. 2020264 © SICK AG · Division Auto Ident · Germany · All rights reserved 5-13 8009993/RA61/2007-07-20...
Page 64: Cable No. 2020981 (Connector Cover With Parameter Memory)
IN 4 white-green Reserved – Reserved – Result 4 yellow-brown Shield orange Housing Table 5-16: Wire colors of cable no. 2020981, cable 2 ("I/O" connection) © SICK AG · Division Auto Ident · Germany · All rights reserved 5-14 8009993/RA61/2007-07-20...
Page 65: Cable No. 2021267 (Connector Cover)
Table 5-18: Wire colors of cable no. 2021267, cable 2 (connection for power supply) The signals of the CAN interface (CAN H, CAN L, CAN2 H, CAN2 L) are not available. © SICK AG · Division Auto Ident · Germany · All rights reserved 5-15...
Page 66: Preparations For Electrical Installation
Power-up delay The selected device number (default: 1) affects the power-up delay of the device. This is useful if a large number of CLV490 (e. g. in the SICK CAN Scanner Network) are to be sup- plied from one power source.
Page 67: Non-Sick Power Supply Unit/Connections Without The Connection Module
5.4.3 Non-SICK Power supply unit/connections without the Connection Module Power output If an non-Sick Power supply unit is used, it must be capable of providing the following voltage and power values: • For CLV490 without heater: 18 to 30 V DC, min. 20 W continuous power output •...
Page 68: Electrical Installation Procedure
Connecting the supply voltage a) SICK CDB420 or CDM490 Connection Module If the CLV490 is powered via the SICK Connection Modules using the cables no. 2027046, no. 2030023 or no. 2020307 the supply voltage does not have to be wired separately.
Page 69 For the cable no. 2021267 connect the power supply to the red wire (Pin 1, VS) and the black wire (Pin 5, GND) of cable 2. See also Table 5-18, Page 5-15. The CLV490 is connected to the supply voltage. © SICK AG · Division Auto Ident · Germany · All rights reserved 5-19 8009993/RA61/2007-07-20...
Page 70: Connecting The Host Interface
SICK (start character: STX, stop character: ETX, no request for repeat: none, timeout: 50 ms) Table 5-22: Communication parameters for the host interface (default setting) © SICK AG · Division Auto Ident · Germany · All rights reserved 5-20 8009993/RA61/2007-07-20...
Page 71: Connecting The Can Interface
5.5.5 Connecting the CAN interface Connecting the CAN Interface 1 and configuring the CLV490 to use the device in the SICK- specific CAN Scanner Network or in a CANopen network see the Operating Instructions “Application of the CAN interface“ (no. 8009180, English edition).
Page 72: Connecting The "Sensor" Switching Input
Electrical installation Chapter 5 Operating Instructions CLV490 Bar Code Scanner 3. Switch on the PC and power supply to the SICK Connection Module. Chapter 10.6.3 Starting CLV-Setup, 4. Set the communication parameters (see Page 10-46). In the default configuration, the auxiliary interface outputs the reading result in reading diagnosis mode.
Page 73: Connecting The "In 0" To "In 4" Switching Inputs
Connections of the "IN 0" to "IN 4" switching inputs Note In the CDB420 Connection Module only the signals of the "Sensor“ and "IN 0“ switching inputs can be connected using the terminal strips. © SICK AG · Division Auto Ident · Germany · All rights reserved 5-23 8009993/RA61/2007-07-20...
Page 74: Table 5-24: Pin Assignment For "In 0" To In 4" Switching Inputs
DC 8 DC 1 1 0 0 1 1 N 20 DC 8 DC 1 Table 5-26: Dynamic focus control: switching inputs/distance configuration assignment table © SICK AG · Division Auto Ident · Germany · All rights reserved 5-24 8009993/RA61/2007-07-20...
Page 75: Table 5-27: Combination Of The Functions Of The "In 0" To "In 4" Switching Inputs
"CLV-Setup" program. GURATION Click the F 3 and F 4 drop-down list and choose the required func- UNCTION UNCTION tion. Perform a download to the CLV490. © SICK AG · Division Auto Ident · Germany · All rights reserved 5-25 8009993/RA61/2007-07-20...
Page 76: Connecting The "Result 1" To "Result 4" Switching Outputs
Table 5-29: Characteristic data of the "Result 1" to "Result 4" switching outputs Note If the "Device Ready" function is chosen, the CLV490 outputs a static pulse in Reading mode. © SICK AG · Division Auto Ident · Germany · All rights reserved 5-26 8009993/RA61/2007-07-20...
Page 77 To check the switching functions using a high-impedance digital voltmeter, connect a load to the outputs to prevent incorrect voltage values/switching statuses from being displayed. © SICK AG · Division Auto Ident · Germany · All rights reserved 5-27 8009993/RA61/2007-07-20...
Page 79: Operation
CLV-Setup prints out the complete set of default settings in the form of a table. The header contains the company and user names that were entered during the CLV-Setup installation routine. © SICK AG · Division Auto Ident · Germany · All rights reserved 8009993/RA61/2007-07-20...
Page 80: Default Settings Of The Line Scanner Clv490 (All Variants)
Fixed position 50 CW (corresponds to an angle of deflection of 105°) Table 6-2: Extract: Default parameter settings of the line scanner with oscillating mirror CLV490 © SICK AG · Division Auto Ident · Germany · All rights reserved 8009993/RA61/2007-07-20...
Page 81: Quick Start
The "Sensor" LED is extinguished. The CLV490 switches the laser diode off. The CLV490 confirms that the bar code was read successfully (the "Read Result" LED lights © SICK AG · Division Auto Ident · Germany · All rights reserved 8009993/RA61/2007-07-20...
Page 82: Table 6-3: Reading Distances For Default Settings
Line scanner approx. 1,000 mm (39.4 in) CLV490 (all variants) Line scanner with oscillating mirror approx. 1,000 mm (39.4 in) Table 6-3: Reading distances for default settings © SICK AG · Division Auto Ident · Germany · All rights reserved 8009993/RA61/2007-07-20...
Page 83: Configuring (Parameterization) The Clv490
("Download parameters of this view") will be temporarily loaded into the CLV490’s memory (RAM). To finish the parametrization done by this way all parameters must be download again to the CLV490 with the "Permanent" option. © SICK AG · Division Auto Ident · Germany · All rights reserved 8009993/RA61/2007-07-20...
Page 84 2. Enter the file name in the dialog box (file name extension "*.scl") and confirm the entry. The new parameter set is now stored in CLV-Setup in the subdirectory "data". © SICK AG · Division Auto Ident · Germany · All rights reserved 8009993/RA61/2007-07-20...
Page 85: Function Of The Tabs In Clv-Setup (Overview)
Special parameters of the SMART decoder (e. g. for OTS mode) Recommendation To enhance the reading reliability with fast applications, only activate those code types and code lengths that are actually relevant. © SICK AG · Division Auto Ident · Germany · All rights reserved 8009993/RA61/2007-07-20...
Page 86 This tab (and additional dialog boxes) are used to set the following: • Data interface of the CLV490 to be connected to the gateway in the CDM490 • Type of fieldbus • Special fieldbus parameters © SICK AG · Division Auto Ident · Germany · All rights reserved 8009993/RA61/2007-07-20...
Page 87: Parameterizing Example
(only with external parameter memory) When the CLV490 is switched on for the first time, it is started with the factory default settings. The following parameters must then be set: © SICK AG · Division Auto Ident · Germany · All rights reserved 8009993/RA61/2007-07-20...
Page 88: Fig. 6-2: Narrowing The Reading Space Using Limit Values
Note In the case of the line scanner with oscillating mirror, the active deflection range of the oscillating mirror can also be restricted (CW value). © SICK AG · Division Auto Ident · Germany · All rights reserved 6-10 8009993/RA61/2007-07-20...
Page 89: Table 6-4: Guide: Configuring The Reading Area
The line scanner with oscillating mirror also uses – similar to the timer mode – its oscillating mirror reversal points at the maximum deflection points to trigger the switchover. © SICK AG · Division Auto Ident · Germany · All rights reserved 6-11 8009993/RA61/2007-07-20...
Page 90: Table 6-5: Guide: Selecting The Focus Control Mode
The default background at a distance of 2,200 mm (86.7 in) is used in all other cases and, if necessary, the autofocus area is limited by means of the appropriate parameters. In this © SICK AG · Division Auto Ident · Germany · All rights reserved 6-12...
Page 91: Table 6-6: Guide: Configuring The Autofocus Function (Part 1)
(raise) the focus position on the front of approaching objects that are larger than the smallest object. Table 6-6: Guide: Configuring the autofocus function (part 1) © SICK AG · Division Auto Ident · Germany · All rights reserved 6-13 8009993/RA61/2007-07-20...
Page 92 If the new focus position is within the hysteresis, the CLV490 does not switch over the focus. Depth-of-field optimization with respect to the object and the purpose of depth-of-field optimization are described in Chapter 3.2.1 Autofocus function, Page 3-7. © SICK AG · Division Auto Ident · Germany · All rights reserved 6-14 8009993/RA61/2007-07-20...
Page 93: Table 6-7: Configuring The Autofocus Function (Part 2)
(not even to the limit values). Result: Autofocus area Scan angle limitation Autofocus space Fig. 6-3: Narrowing the autofocus range using limit values © SICK AG · Division Auto Ident · Germany · All rights reserved 6-15 8009993/RA61/2007-07-20...
Page 94: Table 6-8: Guide: Configuring Focus Position Switchover
ODE LABEL ACKGROUND CHARACTERISTCS • If reading bar codes with small height (bar lenght) using the SMART decoder section/S button ODE CONFIGURATION ECODER MART ARAMETERS © SICK AG · Division Auto Ident · Germany · All rights reserved 6-16 8009993/RA61/2007-07-20...
Page 95: Table 6-9: Guide: Configuring Oscillating Mirror Functions
7. Choose activity of oscillating mode SCILLATING IRROR "Oscillating with ..." section SCILLATING IRROR ACITVE – Continuous or – during reading interval Table 6-9: Guide: Configuring oscillating mirror functions © SICK AG · Division Auto Ident · Germany · All rights reserved 6-17 8009993/RA61/2007-07-20...
Page 96: Fig. 6-4: Oscillating Mirror: "Oscillating With Fixed Amplitude" Mode
This also ensures that the scan line density on the object is, for the most part, constant. Fig. 6-5 illustrates this mode when a bar code is read from above. © SICK AG · Division Auto Ident · Germany · All rights reserved 6-18 8009993/RA61/2007-07-20...
Page 97 Possible trigger sources for One-Shot: • "IN 3" or "IN 4" switching input • Command string (via serial interface) • Start of the reading interval © SICK AG · Division Auto Ident · Germany · All rights reserved 6-19 8009993/RA61/2007-07-20...
Page 98: Fig. 6-6: One-Shot: Object Tracking (Bar Code Read From Front)
Conventionally required reading range Line scanner Reduced reading range through One-Shot function Line scanner with oscillating mirror Fig. 6-6: One-Shot: Object tracking (bar code read from front) © SICK AG · Division Auto Ident · Germany · All rights reserved 6-20 8009993/RA61/2007-07-20...
Page 99: Table 6-10: Overview: Clv490 Applications In Stand-Alone Configuration Or In Arrangement With Ots400
"Seperate codes dependent on reading angle" function. See also Chapter Separation of identical bar codes (same code type/identical contents), Page 6-36. © SICK AG · Division Auto Ident · Germany · All rights reserved 6-21 8009993/RA61/2007-07-20...
Page 100: Table 6-11: Guide: Parameterizing The Reading Trigger For Start/Stopp Mode
ABEL RUNNING Timeout Note: Connect the external sensor to "Sensor“ switching input! Table 6-11: Guide: Parameterizing the reading trigger for start/stopp mode in stand-alone configuration © SICK AG · Division Auto Ident · Germany · All rights reserved 6-22 8009993/RA61/2007-07-20...
Page 101 Connect external sensor 1 (start) to "Sensor" switching input and sensor 2 (stop) to "IN 4" switching input! Table 6-11: Guide: Parameterizing the reading trigger for start/stopp mode in stand-alone configuration (contd.) © SICK AG · Division Auto Ident · Germany · All rights reserved 6-23 8009993/RA61/2007-07-20...
Page 102 Table 6-11: Guide: Parameterizing the reading trigger for start/stopp mode in stand-alone configuration (contd.) © SICK AG · Division Auto Ident · Germany · All rights reserved 6-24 8009993/RA61/2007-07-20...
Page 103 Table 6-11: Guide: Parameterizing the reading trigger for start/stopp mode in stand-alone configuration (contd.) © SICK AG · Division Auto Ident · Germany · All rights reserved 6-25 8009993/RA61/2007-07-20...
Page 104 This reduces the service life of the laser diode. In this pulse mode, the oscillating mirror can oscillate permanently or only during the active reading gate. © SICK AG · Division Auto Ident · Germany · All rights reserved 6-26 8009993/RA61/2007-07-20...
Page 105: Table 6-12: Guide: Parameterzing Internal Object Tracking
– Number of codes equals Minimum or – Number of codes equals Maximum or – Number of codes exeeds Maximum Table 6-12: Guide: Parameterzing internal object tracking © SICK AG · Division Auto Ident · Germany · All rights reserved 6-27 8009993/RA61/2007-07-20...
Page 106 The reading result for an object is not output until the object has left the object release point. © SICK AG · Division Auto Ident · Germany · All rights reserved 6-28 8009993/RA61/2007-07-20...
Page 107: Table 6-13: Guide: Parameterizing The Reading Mode For Tracking Mode In Stand-Alone Configuration
– Single character Using single character: start and stop characters Echo on/off Table 6-13: Guide: Parameterizing the reading mode for tracking mode in stand-alone configuration © SICK AG · Division Auto Ident · Germany · All rights reserved 6-29 8009993/RA61/2007-07-20...
Page 108: Table 6-14: Guide: Parameterizing Focus Control In Clv490 For Master/Slaves Arrangement With Otc400
– or – Select and parameterize Table 6-6, Page 6-13 autofocus function or – Table 6-14: Guide: Parameterizing focus control in CLV490 for master/slaves arrangement with OTC400 © SICK AG · Division Auto Ident · Germany · All rights reserved 6-30 8009993/RA61/2007-07-20...
Page 109: Table 6-15: Guide: Parameterizing Reading Trigger In The Clv490 For Master/Slave Arrangement With Otc400
The OTC400 compiles the results received from all the slaves and evaluates them accordingly before sending them to the host. © SICK AG · Division Auto Ident · Germany · All rights reserved 6-31 8009993/RA61/2007-07-20...
Page 110: Table 6-17: Guide: Parameterizing Operation Mode In The Otc400 For Master/Slaves Arrangement
Table 6-17: Guide: Parameterizing operation mode in the OTC400 for master/slaves arrangement For further function to be parameterized in the OTC400 see the "OTS400 Omni Tracking System" Operating instructions (order no. 8008869, English edition). © SICK AG · Division Auto Ident · Germany · All rights reserved 6-32 8009993/RA61/2007-07-20...
Page 111: Table 6-18: Guide: Parameterizing Focus Control In Clv490 For Object Tracking Mode With Otc400
CLV490 Bar Code Scanner B2. Tracking mode (controlled by increment) Note SICK AG can design and preconfigure more complex omni-portal systems to fulfill the customer's reading requirements and then provide appropriately trained personnel to install, test and put these systems into operation.
Page 112: Table 6-19: Guide: Parameterizing Reading Trigger In The Clv490 For Object Tracking Mode With Otc400
As soon as a successful reading has been made, the CLV490 sends the reading result to the OTC400 via the CAN bus. The OTC400 then compiles the results with the same name © SICK AG · Division Auto Ident · Germany · All rights reserved 6-34...
Page 113: Table 6-21: Guide: Parameterizing Slave Mode In The Clv490 For Object Tracking Mode With Otc400
Table 6-22: Guide: Parameterizing tracking mode in the OTC400 For further function to be parameterized in the OTC400 see the "OTS400 Omni Tracking System" Operating instructions (order no. 8008869, English edition). © SICK AG · Division Auto Ident · Germany · All rights reserved 6-35 8009993/RA61/2007-07-20...
Page 114: Table 6-23: Guide: Parameterizing The Laser Timeout
The necessary calculations are provided in Chapter 10.8.3 Calculating the necessary capture area for the bar code if several bar codes are read on each object, Page 10-58. © SICK AG · Division Auto Ident · Germany · All rights reserved 6-36 8009993/RA61/2007-07-20...
Page 115 Parameterizing the auxiliary interface mode (auxiliary interface) • UXILIARY NTERFACE k) Defining the start option for accessing the parameter set • ... section EVICE ONFIGURATION TART WITH © SICK AG · Division Auto Ident · Germany · All rights reserved 6-37 8009993/RA61/2007-07-20...
Page 116: Operating Modes And Outputing The Reading Result
CW = 50 at a frequency of 1 Hz and a maximum angle of ±20°. 50 CW corresponds to an angle of deflection of 105°. © SICK AG · Division Auto Ident · Germany · All rights reserved 6-38 8009993/RA61/2007-07-20...
Page 117: Fig. 6-7: Clv-Setup: Displaying The Reading Result Of The Termianl Interface In The Terminal Emulator
Fig. 6-7: CLV-Setup: Displaying the reading result of the termianl interface in the Terminal Emulator © SICK AG · Division Auto Ident · Germany · All rights reserved 6-39 8009993/RA61/2007-07-20...
Page 118: Fig. 6-8: Reading Result Of The Auxiliary Interface: Structure For "Good Read
= No bar codes found! 1) not relevant for autofocus function Fig. 6-9: Reading result of the auxiliary interface: structure for "No Read" © SICK AG · Division Auto Ident · Germany · All rights reserved 6-40 8009993/RA61/2007-07-20...
Page 119: Percentage Evaluation
If the CLV490 operates with autofocus in OTS mode ("Differential background and tracking"), the CLV490 switches automatically to the autofocus mode "Differential background“ during the the Percentage evaluation mode. © SICK AG · Division Auto Ident · Germany · All rights reserved 6-41 8009993/RA61/2007-07-20...
Page 120: Fig. 6-10: Clv-Setup: Displaying The Percentage Evaluation In The Terminal Emulator
The ”Device Ready” LED is extinguished. The CLV490 initiates the percentage evaluation and outputs the reading results continuously. An example shows Fig. 6-10. Fig. 6-10: CLV-Setup: Displaying the percentage evaluation in the Terminal Emulator © SICK AG · Division Auto Ident · Germany · All rights reserved 6-42 8009993/RA61/2007-07-20...
Page 121: Adjusting Mode
RA = 50 to reading angle RA = 100. 3. Choose R to exit the Adjusting mode. EADING The CLV490 returns to the Reading mode and the "Device Ready" LED lights up. © SICK AG · Division Auto Ident · Germany · All rights reserved 6-43 8009993/RA61/2007-07-20...
Page 122: Background Teach-In
The CLV490 outputs a message once the teach-in procedure has been successfully completed (see Fig. 6-11). The CLV490 has then learned the ambient background. Fig. 6-11: CLV-Setup: Dialog window for running the background teach-in © SICK AG · Division Auto Ident · Germany · All rights reserved 6-44 8009993/RA61/2007-07-20...
Page 123: Fig. 6-12: Clv-Setup: Display Of Th Learned Background
2 angular elements. If no background has been taught in, the CLV490 uses the default background (2,200 mm ( 86.7 in) across the entire distance profile). © SICK AG · Division Auto Ident · Germany · All rights reserved 6-45 8009993/RA61/2007-07-20...
Page 124: Fig. 6-13: Appearance Of Scan Line In The "Show Ra-Limits" Mode
= 95 (long line). Show RA-limits Active range Scan line 2 Scan line 1 Fig. 6-13: Appearance of scan line in the "Show RA-limits" mode © SICK AG · Division Auto Ident · Germany · All rights reserved 6-46 8009993/RA61/2007-07-20...
Page 125: Fig. 6-14: Clv-Setup: Example Of Output In The "Background Analysis" Dialog Box
The red line shows the current distance profile, the blue line shows the corrected background. Fig. 6-14: CLV-Setup: Example of output in the "Background Analysis" dialog box © SICK AG · Division Auto Ident · Germany · All rights reserved 6-47 8009993/RA61/2007-07-20...
Page 126 The configured signal selection/sequence remains until CLV-Setup is ended so that the monitor can be called up again without needing to be reconfigured. © SICK AG · Division Auto Ident · Germany · All rights reserved 6-48...
Page 127: Fig. 6-15: Clv-Setup: Selection Of The Signals To Be Displayed In I/O Monitoring
CLV-Setup resets the operating mode of the auxiliary interface to its original function. This also applies when the S dialog box is exited with C without having IGNAL HOICE LOSE started the I/O Monitor. © SICK AG · Division Auto Ident · Germany · All rights reserved 6-49 8009993/RA61/2007-07-20...
Page 128: Fig. 6-16: Clv-Setup: Example Of Output In The "I/O Monitoring" Dialog Box
CLV-Setup cancels the continuous display in the plot diagram and the fields, but continues to record in the background. A small table for displaying measured values appears. © SICK AG · Division Auto Ident · Germany · All rights reserved 6-50 8009993/RA61/2007-07-20...
Page 129 ELTA and D output fields. ELTA Pressing the right mouse button again or scrolling through the display clears both measuring cursors, and the table disappears. © SICK AG · Division Auto Ident · Germany · All rights reserved 6-51 8009993/RA61/2007-07-20...
Page 130 Returning to RUN mode: Click the START button. CLV-Setup returns to the continuous display of the signal conditions. Any enlargements of areas of the plot diagram are undone. © SICK AG · Division Auto Ident · Germany · All rights reserved 6-52 8009993/RA61/2007-07-20...
Page 131: Fig. 6-17: Clv-Setup: "Operating Data" Dialog Box
2. After checking/resetting the desired counters, click OK to confirm any changes made. The CLV490 then returns to the Reading mode and the "Device Ready" LED lights up. Fig. 6-17: CLV-Setup: "Operating Data" dialog box © SICK AG · Division Auto Ident · Germany · All rights reserved 6-53 8009993/RA61/2007-07-20...
Page 132: Table 6-25: "Monitor Host Interface" Function
On good read, the CLV490 only outputs the number of read bar codes being defined for maximum on the C tab, in the N section. ODE CONFIGURATION UMBER OF ODES © SICK AG · Division Auto Ident · Germany · All rights reserved 6-54 8009993/RA61/2007-07-20...
Page 133: Fig. 6-18: Clv-Setup: Displaying The Reading Result Of The Host Interface In The Terminal Emulator With Direction Identifier At The Beginning (In This Case: O = Output)
On Good Read: Data content of one bar code • On No Read: Character string "NOREAD" The "Header", "Code-Info/Separator", "Splitter" und "Terminator" blocks are blank. © SICK AG · Division Auto Ident · Germany · All rights reserved 6-55 8009993/RA61/2007-07-20...
Page 134 CLV-Setup copies the parameter to the CLV490 temporarily. The auxiliary interface then operates in "Code statistics for RDT400" mode until the CLV490 is switched off again. © SICK AG · Division Auto Ident · Germany · All rights reserved 6-56 8009993/RA61/2007-07-20...
Page 135: Fig. 6-19: Clv-Setup: Displaying The Self-Test Result In The Terminal Emulator
The code number ”15000” means that the self-test was completed successfully and that no faults were diagnosed. Chapter 8.3.1 CLV490 without external parameter memory, Page 8-2, lists the error keys together with the associated corrective measures. © SICK AG · Division Auto Ident · Germany · All rights reserved 6-57 8009993/RA61/2007-07-20...
Page 136 Choose the desired function in the E menu in the menu. XECUTE CLV-Setup starts the function and, where appropriate, prompts the user to carry out the necessary actions. © SICK AG · Division Auto Ident · Germany · All rights reserved 6-58 8009993/RA61/2007-07-20...
Page 137 Note To call up the most recent error to occur in the CLV490, enter command "2?SF" in the command line of the terminal emulator. © SICK AG · Division Auto Ident · Germany · All rights reserved 6-59 8009993/RA61/2007-07-20...
Page 138 3. Make the necessary entries in the dialog box and confirm these. CLV-Setup prints out the current configuration file in the form of a table. © SICK AG · Division Auto Ident · Germany · All rights reserved 6-60 8009993/RA61/2007-07-20...
Page 139 Note Electrostatic charges cause dust particles to stick to the reading window. This effect can be combated by using anti-static SICK synthetic cleaner (no. 5600006) in combination with a SICK lens cloth (no. 4003353). Use a clean, soft brush to free the reading window (Fig.
Page 140: Fig. 7-1: Cleaning The Reading Window
In order to prevent incorrect switching behaviour, remove soiling from the optical effec- tive surfaces of the external sensors. Clean here Trigger start Trigger stop (optional) Fig. 7-2: Cleaning the external optical sensors (reading pulse generator, object-height detector) © SICK AG · Division Auto Ident · Germany · All rights reserved 8009993/RA61/2007-07-20...
Page 141 4. Send the chassis and cover (aluminium) to be recycled. 5. Send the electronic modules for disposal as problem waste. At present, SICK AG does not accept any unusable or irreparable devices. © SICK AG · Division Auto Ident · Germany · All rights reserved 8009993/RA61/2007-07-20...
Page 143 ("Sensor input" and "Serial interface trigger" mode) if the reading interval has not ended after 10 minutes (default setting). However, it does not end the reading interval. In this case, the CLV490 outputs the message: "Laser safety timeout" © SICK AG · Division Auto Ident · Germany · All rights reserved 8009993/RA61/2007-07-20...
Page 144: Table 8-1: Error Messages Output On The Auxiliary Interface
CAN I section. NTERFACE NTERFACE UNCTION Download the parameter set to the CLV490! Table 8-1: Error messages output on the auxiliary interface © SICK AG · Division Auto Ident · Germany · All rights reserved 8009993/RA61/2007-07-20...
Page 145: Table 8-2: Led Error Messages For Access To The External Parameter Memory (Connector Cover)
2) Flashing stops when the device switches from Reading mode to Parameter mode (e. g. during download from CLV-Setup). Table 8-2: LED error messages for access to the external parameter memory (connector cover) © SICK AG · Division Auto Ident · Germany · All rights reserved 8009993/RA61/2007-07-20...
Page 146 CLV490 briefly and monitor the "Device Ready" LED as described under 1. Table 8-2: LED error messages for access to the external parameter memory (connector cover) (contd.) © SICK AG · Division Auto Ident · Germany · All rights reserved 8009993/RA61/2007-07-20...
Page 147: Table 8-3: Messages For Problems Accessing The External Parameter Memory (Connector Cover)
It has loaded the internal para- meter set to its RAM. Table 8-3: Messages for problems accessing the external parameter memory (connector cover) © SICK AG · Division Auto Ident · Germany · All rights reserved 8009993/RA61/2007-07-20...
Page 148 If these parameters are necessary, edit the values in the relevant tabs in CLV-Setup and download them to the CLV490 and the external memory. Table 8-3: Messages for problems accessing the external parameter memory (connector cover) (contd.) © SICK AG · Division Auto Ident · Germany · All rights reserved 8009993/RA61/2007-07-20...
Page 149: Table 8-4: Meaning Of The St Error Status In The Reading Result
C32 bar codes (output as 9-digit decimal values). Table 8-4: Meaning of the ST error status in the reading result © SICK AG · Division Auto Ident · Germany · All rights reserved 8009993/RA61/2007-07-20...
Page 151: Table 8-5: Troubleshooting: Restoring Operation (Reading Mode)
10 min. (default setting) after the new pulse. See Table 6-23, Page 6-36. start of the current reading pulse (trigger mode: sensor input/serial interface). Table 8-5: Troubleshooting: restoring operation (Reading mode) © SICK AG · Division Auto Ident · Germany · All rights reserved 8009993/RA61/2007-07-20...
Page 152: Table 8-6: Troubleshooting: Reading Trigger Errors In Reading Mode
Chapter 4.4.2 Mounting the external rea- conveyor running. ding pulse sensor, Page 4-11 Table 8-6: Troubleshooting: reading trigger errors in Reading mode (CLV490 in stand-alone configuration) © SICK AG · Division Auto Ident · Germany · All rights reserved 8-10 8009993/RA61/2007-07-20...
Page 153 CLV490. button: OSITION ARAMETERS are the correct values selected? Table 8-6: Troubleshooting: reading trigger errors in Reading mode (CLV490 in stand-alone configuration) (contd.) © SICK AG · Division Auto Ident · Germany · All rights reserved 8-11 8009993/RA61/2007-07-20...
Page 154 • Laser timeout exceeded. • See remedy in Table 8-5, Page 8-9. Table 8-6: Troubleshooting: reading trigger errors in Reading mode (CLV490 in stand-alone configuration) (contd.) © SICK AG · Division Auto Ident · Germany · All rights reserved 8-12 8009993/RA61/2007-07-20...
Page 155 O section: TERS PERATING MODE "Increment controlled (Tracking)" select- Table 8-7: Troubleshooting: reading trigger errors in Reading mode (CLV490 integrated in OTS400 Omni Tracking System) © SICK AG · Division Auto Ident · Germany · All rights reserved 8-13 8009993/RA61/2007-07-20...
Page 156: Table 8-8: Troubleshooting: Result Output Errors In Reading Mode (Clv490 In Stand-Alone Configuration)
(for oscil- lating mirror also "Oscillating Mirror Ex- trema") Table 8-8: Troubleshooting: result output errors in Reading mode (CLV490 in stand-alone configuration) © SICK AG · Division Auto Ident · Germany · All rights reserved 8-14 8009993/RA61/2007-07-20...
Page 157 Line scanner with oscillating mirror: Optional "Oscillating Mirror Extrema“ se- lected? Table 8-8: Troubleshooting: result output errors in Reading mode (CLV490 in stand-alone configuration) (contd.) © SICK AG · Division Auto Ident · Germany · All rights reserved 8-15 8009993/RA61/2007-07-20...
Page 158 (hardware) and data format correct? Check settings in I NTER section. FACE ROTOCOL Table 8-8: Troubleshooting: result output errors in Reading mode (CLV490 in stand-alone configuration) (contd.) © SICK AG · Division Auto Ident · Germany · All rights reserved 8-16 8009993/RA61/2007-07-20...
Page 159 (parameterize switching input according- Table 8-9: Troubleshooting: result output errors in Reading mode (CLV490 integrated in the OTS400 Omni Tracking System) © SICK AG · Division Auto Ident · Germany · All rights reserved 8-17 8009993/RA61/2007-07-20...
Page 160: Table 8-10: Troubleshooting: Errors In The Result Status Output In Reading Mode
Change if necessary. (default setting: Match 1) Download to CLV490! are not outputting any pulses. Table 8-10: Troubleshooting: errors in the result status output in Reading mode © SICK AG · Division Auto Ident · Germany · All rights reserved 8-18 8009993/RA61/2007-07-20...
Page 161: Table 8-11: Troubleshooting: Oscillating Mirror Errors In Reading Mode
"IN 3" or SSIGNMENT FOR NPUTS "IN 4": is trigger "One-Shot" selected? Table 8-11: Troubleshooting: oscillating mirror errors in Reading mode © SICK AG · Division Auto Ident · Germany · All rights reserved 8-19 8009993/RA61/2007-07-20...
Page 162 However, the CLV490 can be rapidly replaced by the user. See Chapter 10.12 Replacing a CLV490 (copying the parameter set), Page 10-73. Please contact our local SICK office or subsidary if an error occurs which cannot be eli- minated: •...
Page 163: Table 9-1: Technical Specifications Of The Clv490-0010/-2010/-6010
1) Default setting, in Reading mode with the "Switching input sensor" and "Serial interface pulse" types. 2) Reading interval: time window generated internally for evaluating the code. Table 9-1: Technical specifications of the CLV490-0010/-2010/-6010 © SICK AG · Division Auto Ident · Germany · All rights reserved 8009993/RA61/2007-07-20...
Page 164: Table 9-2: Technical Specifications Of The Clv490-1010/-3010/-7010
One-Shot: one-off oscillating movement per reading pulse (start position and velocity can be selected for forward and return phase) Table 9-2: Technical specifications of the CLV490-1010/-3010/-7010 © SICK AG · Division Auto Ident · Germany · All rights reserved 8009993/RA61/2007-07-20...
Page 165: Table 9-3: Technical Specifications Of The Clv490-0011/-2011/-6011
2.2 kg (approx. 4.84 lb) –35 to +35 °C/–20 to +70 °C (–31 to +95 °F/–4 to +158 °F) Ambient operating/storage temperature Table 9-4: Technical specifications of the CLV490-1011/-3011/-7011 © SICK AG · Division Auto Ident · Germany · All rights reserved 8009993/RA61/2007-07-20...
Page 166: Fig. 9-1: Dimensions Of The Clv490 Line Scanner, Front Reading Window
Line scanner (standard device) without /with heater CLV490-0010 CLV490-0011 CLV490-2010 CLV490-2011 CLV490-6010 CLV490-6011 All dimensions in mm (in) Fig. 9-1: Dimensions of the CLV490 line scanner, front reading window © SICK AG · Division Auto Ident · Germany · All rights reserved 8009993/RA61/2007-07-20...
Page 167: Fig. 9-2: Dimensions Of The Clv490: Line Scanner With Oscillating Mirror, Side Reading Window
Line scanner with oscillating mirror (without/with heater) CLV490-1010 CLV490-1011 CLV490-3010 CLV490-3011 CLV490-7010 CLV490-7011 All dimensions in mm (in) Fig. 9-2: Dimensions of the CLV490: line scanner with oscillating mirror, side reading window © SICK AG · Division Auto Ident · Germany · All rights reserved 8009993/RA61/2007-07-20...
Page 169: Table 10-1: Reading Conditions For Specification Diagrams
Good Read rate > 75 % Table 10-1: Reading conditions for specification diagrams Note The min. and max. reading distances are measured radially by the CLV490. © SICK AG · Division Auto Ident · Germany · All rights reserved 10-1 8009993/RA61/2007-07-20...
Page 170: Table 10-2: Overview Of Specification Diagrams For The Line Scanner
L.s. with osci. mirror Characteristics field scanning frequency 10-32 CLV490-7010/-7011 Low density L.s. with osci. mirror Deflection range 10-33 Table 10-3: Overview of specification diagrams for the line scanner with oscillating mirror © SICK AG · Division Auto Ident · Germany · All rights reserved 10-2 8009993/RA61/2007-07-20...
Page 171: Fig. 10-1: Clv490-0010/-0011 (Standard Density): Reading Field Height As A Function Of The Reading Distance And Resolution
Standard density: Reading performance data of line scanner Fig. 10-1: CLV490-0010/-0011 (Standard density): Reading field height as a function of the reading distance and resolution © SICK AG · Division Auto Ident · Germany · All rights reserved 10-3 8009993/RA61/2007-07-20...
Page 172: Fig. 10-2: Clv490-0010/-0011 (Standard Density): Min. And Max. Reading
CLV490-0010/-0011 (Standard density): Min. and Max. reading distance (measured radially) as a function of the focus position at a resolution of 0.35 mm (13.8 mil) and an aperture angle of α = 40° © SICK AG · Division Auto Ident · Germany · All rights reserved 10-4...
Page 173: Fig. 10-3: Clv490-0010/-0011 (Standard Density): Min. And Max. Reading
CLV490-0010/-0011 (Standard density): Min. and Max. reading distance (measured radially) as a function of the focus position at a resolution of 0.35 mm (13.8 mil) and an aperture angle of α = 56° © SICK AG · Division Auto Ident · Germany · All rights reserved 10-5...
Page 174: Fig. 10-4: Clv490-0010/-0011 (Standard Density): Min. And Max. Reading
CLV490-0010/-0011 (Standard density): Min. and Max. reading distance (measured radially) as a function of the focus position at a resolution of 0.50 mm (19.7 mil) and an aperture angle of α = 40° © SICK AG · Division Auto Ident · Germany · All rights reserved 10-6...
Page 175: Clv490-0010/-0011
CLV490-0010/-0011 (Standard density): Min. and Max. reading distance (measured radially) as a function of the focus position at a resolution of 0.50 mm (19.7 mil) and an aperture angle of α = 56° © SICK AG · Division Auto Ident · Germany · All rights reserved 10-7...
Page 176: Fig. 10-6: Characteristics Field Clv490-0010/-0011 (Standard Density): Scanning Frequency As A Function Of The Radial Reading Distance And Resolution
0.50 mm (19.7 mil) Table 10-1, Page 10-1 Fig. 10-6: Characteristics field CLV490-0010/-0011 (Standard density): Scanning frequency as a function of the radial reading distance and resolution © SICK AG · Division Auto Ident · Germany · All rights reserved 10-8 8009993/RA61/2007-07-20...
Page 177: Fig. 10-7: Clv490-1010/-1011 (Standard Density): Reading Field Height As A Function Of The Reading Distance And Resolution
Standard density: Reading performance data of line scanner with oscillating mirror Fig. 10-7: CLV490-1010/-1011 (Standard density): Reading field height as a function of the reading distance and resolution © SICK AG · Division Auto Ident · Germany · All rights reserved 10-9 8009993/RA61/2007-07-20...
Page 178: Fig. 10-8: Clv490-1010/-1011 (Standard Density): Min. And Max. Reading
CLV490-1010/-1011 (Standard density): Min. and Max. reading distance (measured radially) as a function of the focus position at a resolution of 0.35 mm (13.8 mil) and an aperture angle of α = 40° © SICK AG · Division Auto Ident · Germany · All rights reserved 10-10...
Page 179: Fig. 10-9: Clv490-1010/-1011 (Standard Density): Min. And Max. Reading
CLV490-1010/-1011 (Standard density): Min. and Max. reading distance (measured radially) as a function of the focus position at a resolution of 0.35 mm (13.8 mil) and an aperture angle of α = 50° © SICK AG · Division Auto Ident · Germany · All rights reserved 10-11...
Page 180: Fig. 10-10: Clv490-1010/-1011 (Standard Density): Min. And Max. Reading
Fig. 10-10: CLV490-1010/-1011 (Standard density): Min. and Max. reading distance (measured radially) as a function of the focus position at a resolution of 0.50 mm (19.7 mil) and an aperture angle of α = 40° © SICK AG · Division Auto Ident · Germany · All rights reserved 10-12...
Page 181: Fig. 10-11: Clv490-1010/-1011 (Standard Density): Min. And Max. Reading
Fig. 10-11: CLV490-1010/-1011 (Standard density): Min. and Max. reading distance (measured radially) as a function of the focus position at a resolution of 0.50 mm (19.7 mil) and an aperture angle of α = 50° © SICK AG · Division Auto Ident · Germany · All rights reserved 10-13...
Page 182: Fig. 10-12: Characteristics Field Clv490-1010/-1011 (Standard Density): Scanning Frequency As A Function Of The Radial Reading Distance And Resolution
Table 10-1, Page 10-1 0.50 mm (19.7 mil) Fig. 10-12: Characteristics field CLV490-1010/-1011 (Standard density): Scanning frequency as a function of the radial reading distance and resolution © SICK AG · Division Auto Ident · Germany · All rights reserved 10-14 8009993/RA61/2007-07-20...
Page 183: Fig. 10-13: Clv490-1010/-1011 (Standard Density): Deflection Range As A Function Of Radial Reading Distance, Deflection Angle And Resolution
Table 10-1, Page 10-1 0.50 mm (19.7 mil) Fig. 10-13: CLV490-1010/-1011 (Standard density): deflection range as a function of radial reading distance, deflection angle and resolution © SICK AG · Division Auto Ident · Germany · All rights reserved 10-15 8009993/RA61/2007-07-20...
Page 184: Fig. 10-14: Clv490-2010/-2011 (High Density): Reading Field Height As A Function Of The Reading Distance And Resolution
High density: Reading performance data of line scanner Fig. 10-14: CLV490-2010/-2011 (High density): Reading field height as a function of the reading distance and resolution © SICK AG · Division Auto Ident · Germany · All rights reserved 10-16 8009993/RA61/2007-07-20...
Page 185: Fig. 10-15: Clv490-2010/-2011 (High Density): Min. And Max. Reading
Fig. 10-15: CLV490-2010/-2011 (High density): Min. and Max. reading distance (measured radially) as a function of the focus position at a resolution of 0.25 mm (9.8 mil) and an aperture angle of α = 40° © SICK AG · Division Auto Ident · Germany · All rights reserved 10-17...
Page 186: Fig. 10-16: Clv490-2010/-2011 (High Density): Min. And Max. Reading
Fig. 10-16: CLV490-2010/-2011 (High density): Min. and Max. reading distance (measured radially) as a function of the focus position at a resolution of 0.35 mm (13.8 mil) and an aperture angle of α = 40° © SICK AG · Division Auto Ident · Germany · All rights reserved 10-18...
Page 187: Fig. 10-17: Clv490-2010/-2011 (High Density): Min. And Max. Reading
Fig. 10-17: CLV490-2010/-2011 (High density): Min. and Max. reading distance (measured radially) as a function of the focus position at a resolution of 0.35 mm (13.8 mil) and an aperture angle of α = 56° © SICK AG · Division Auto Ident · Germany · All rights reserved 10-19...
Page 188: Fig. 10-18: Characteristics Field Clv490-2010/-2011 (High Density): Scanning Frequency As A Function Of The Radial Reading Distance And Resolution
Table 10-1, Page 10-1 0.30 mm (11.8 mil) Fig. 10-18: Characteristics field CLV490-2010/-2011 (High density): Scanning frequency as a function of the radial reading distance and resolution © SICK AG · Division Auto Ident · Germany · All rights reserved 10-20 8009993/RA61/2007-07-20...
Page 189: Fig. 10-19: Clv490-3010/-3011 (High Density): Reading Field Height As A Function Of The Reading Distance And Resolution
High density: Reading performance data line scanner with oscillating mirror Fig. 10-19: CLV490-3010/-3011 (High density): Reading field height as a function of the reading distance and resolution © SICK AG · Division Auto Ident · Germany · All rights reserved 10-21...
Page 190: Fig. 10-20: Clv490-3010/-3011: (High Density) Min. And Max. Reading
Fig. 10-20: CLV490-3010/-3011: (High density) Min. and Max. reading distance (measured radially) as a function of the focus position at a resolution of 0.25 mm (9.8 mil) and an aperture angle of α = 40° © SICK AG · Division Auto Ident · Germany · All rights reserved 10-22...
Page 191 Fig. 10-21: CLV490-3010/-3011 (High density): Min. and Max. reading distance (measured radially) as a function of the focus position at a resolution of 0.35 mm (13.8 mil) and an aperture angle of α = 40° © SICK AG · Division Auto Ident · Germany · All rights reserved 10-23...
Page 192: Fig. 10-22: Clv490-3010/-3011 (High Density): Min. And Max. Reading
Fig. 10-22: CLV490-3010/-3011 (High density): Min. and Max. reading distance (measured radially) as a function of the focus position at a resolution of 0.35 mm (13.8 mil) and an aperture angle of α = 50° © SICK AG · Division Auto Ident · Germany · All rights reserved 10-24...
Page 193: Fig. 10-23: Characteristics Field Clv490-3010/-3011 (High Density): Scanning Frequency As A Function Of The Radial Reading Distance And Resolution
Table 10-1, Page 10-1 0.30 mm (11.8 mil) Fig. 10-23: Characteristics field CLV490-3010/-3011 (High density): Scanning frequency as a function of the radial reading distance and resolution © SICK AG · Division Auto Ident · Germany · All rights reserved 10-25 8009993/RA61/2007-07-20...
Page 194: Fig. 10-24: Clv490-3010/-3011 (High Density): Deflection Range As A Function Of Radial Reading Distance, Deflection Angle And Resolution
0.30 mm (11.8 mil) Table 10-1, Page 10-1 Fig. 10-24: CLV490-3010/-3011 (High density): Deflection range as a function of radial reading distance, deflection angle and resolution © SICK AG · Division Auto Ident · Germany · All rights reserved 10-26 8009993/RA61/2007-07-20...
Page 195: Fig. 10-25: Clv490-6010/-6011 (Low Density): Reading Field Height As A Function
Fig. 10-25: CLV490-6010/-6011 (Low density): Reading field height as a function of the reading distance and the tilt at a resolution of 0.5 mm (19.7 mil) © SICK AG · Division Auto Ident · Germany · All rights reserved 10-27...
Page 196: Fig. 10-26: Clv490-6010/-6011 (Low Density): Min. And Max. Reading
Fig. 10-26: CLV490-6010/-6011 (Low density): Min. and Max. reading distance (measured radially) as a function of the focus position at a resolution of 0.5 mm (19.7 mil) and an aperture angle of α = 40° © SICK AG · Division Auto Ident · Germany · All rights reserved 10-28...
Page 197: Fig. 10-27: Clv490-6010/-6011 (Low Density): Min. And Max. Reading
Fig. 10-27: CLV490-6010/-6011 (Low density): Min. and Max. reading distance (measured radially) as a function of the focus position at a resolution of 0.5 mm (19.7 mil) and an aperture angle of α = 60° © SICK AG · Division Auto Ident · Germany · All rights reserved 10-29...
Page 198: Fig. 10-28: Characteristics Field Clv490-6010/-6011 (Low Density): Scanning Frequency As A Function Of The Radial Reading Distance And Resolution
Reading conditions: Table 10-1, Page 10-1 Fig. 10-28: Characteristics field CLV490-6010/-6011 (Low density): Scanning frequency as a function of the radial reading distance and resolution © SICK AG · Division Auto Ident · Germany · All rights reserved 10-30 8009993/RA61/2007-07-20...
Page 199: Fig. 10-29: Clv490-7010/-7011 (Low Density): Reading Field Height As A
Fig. 10-29: CLV490-7010/-7011 (Low density): Reading field height as a function of the reading distance and tilt at a resolution of 0.5 mm (19.7 mil) © SICK AG · Division Auto Ident · Germany · All rights reserved 10-31 8009993/RA61/2007-07-20...
Page 200: Fig. 10-30: Characteristics Field Clv490-7010/-7011 (Low Density): Scanning Frequency As A Function Of The Radial Reading Distance And Resolution
0.50 mm (19.7 mil) Table 10-1, Page 10-1 Fig. 10-30: Characteristics field CLV490-7010/-7011 (Low density): Scanning frequency as a function of the radial reading distance and resolution © SICK AG · Division Auto Ident · Germany · All rights reserved 10-32 8009993/RA61/2007-07-20...
Page 201: Fig. 10-31: Clv490-7010/-7011 (Low Density): Deflection Range As A Function Of Radial Reading Distance, Deflection Angle And Tilt At A Resolution Of 0.5 Mm (19.7 Mil)
Fig. 10-31: CLV490-7010/-7011 (Low density): Deflection range as a function of radial reading distance, deflection angle and tilt at a resolution of 0.5 mm (19.7 mil) © SICK AG · Division Auto Ident · Germany · All rights reserved 10-33...
Page 202: Table 10-4: Types Of The External Parameter Memory In The Connector Cover
2030065, but with longer cables 10 m CLV490 to CDM490 heater (32.8 ft) Table 10-4: Types of the external parameter memory in the connector cover © SICK AG · Division Auto Ident · Germany · All rights reserved 10-34 8009993/RA61/2007-07-20...
Page 203 The application of the CMC400, the changed function of the "Device Ready" and "Read Re- sult" LEDs of the CLV490 as well as the remedy for errror messages describes the CMC400 Operating Instructions (order no. 8010002, German/English). © SICK AG · Division Auto Ident · Germany · All rights reserved 10-35 8009993/RA61/2007-07-20...
Page 204: Fig. 10-33: Clv-Setup: "Device Configuration" Tab With The Clv490 Start Options
When it starts, the CLV490 loads the internal parameter set to its RAM. The "Device Ready" LED lights up constantly. Since the data is stored permanently, it is not lost when the device is switched off. © SICK AG · Division Auto Ident · Germany · All rights reserved 10-36 8009993/RA61/2007-07-20...
Page 205 (Fig. 10-34, Page 10-38). This function prevents the CLV490 from reloading the old parameter set the next time it starts. © SICK AG · Division Auto Ident · Germany · All rights reserved 10-37 8009993/RA61/2007-07-20...
Page 206: Fig. 10-34: Clv-Setup: Dialog Box For Adjusting The External Parameter Memory
The CLV490 starts and loads the parameter set from the external memory. 5. Monitor the messages in the Terminal Emulator. Table 8-3, Page 8-5 lists the error messages with the appropriate troubleshooting measu- res. © SICK AG · Division Auto Ident · Germany · All rights reserved 10-38 8009993/RA61/2007-07-20...
Page 207 CLV490 to CLV-Setup and then download it again to the CLV490 with the P storage option. When asked to do so, adjust the external memory again. ERMANENT © SICK AG · Division Auto Ident · Germany · All rights reserved 10-39 8009993/RA61/2007-07-20...
Page 208: Fig. 10-35: Clv490 With Heater: Temperature Curve Inside The Housing
The temperature enables the operating voltage for the CLV490 internally [°C] [°F] Time (min) Fig. 10-35: CLV490 with heater: temperature curve inside the housing © SICK AG · Division Auto Ident · Germany · All rights reserved 10-40 8009993/RA61/2007-07-20...
Page 209 If the CLV490 with integrated heater is used outdoors, it should be installed in a protective housing to prevent the front window from being damaged by rain, snow, or dust. The housing also acts as a wind protector. © SICK AG · Division Auto Ident · Germany · All rights reserved 10-41 8009993/RA61/2007-07-20...
Page 210: Table 10-5: Clv490 System Messages
When the CLV490 was started, the internal parameter set was external memory" successfully copied to the external parameter memory. Table 10-6: Additional CLV490 system messages for the connected parameter memory © SICK AG · Division Auto Ident · Germany · All rights reserved 10-42 8009993/RA61/2007-07-20...
Page 211 CD-ROM. ILE DOWNLOAD Confirm with OK. The software is automatically saved in the “Programs\CLV“ directory on your hard disk. – or – © SICK AG · Division Auto Ident · Germany · All rights reserved 10-43 8009993/RA61/2007-07-20...
Page 212 You can install the new version and still keep the old version (parallel installation) – or – • You can install the new version over the old version (overwrite) © SICK AG · Division Auto Ident · Germany · All rights reserved 10-44 8009993/RA61/2007-07-20...
Page 213 3. Install the new version of CLV-Setup as described under Initial installation, making sure to choose the same directory. The new version of CLV-Setup is installed. The configuration files of the old version can be used again. © SICK AG · Division Auto Ident · Germany · All rights reserved 10-45 8009993/RA61/2007-07-20...
Page 214: Table 10-7: Default Settings In Clv-Setup
The default setting the first time the device is used is the CLV41x. VICE The software then loads the internal device description for this CLV490 type and displays the default values on the tabs. © SICK AG · Division Auto Ident · Germany · All rights reserved 10-46 8009993/RA61/2007-07-20...
Page 215: Fig. 10-36: Clv-Setup: Result Display Of The Autobaud Detect Function
CLV-Setup then uploads the current parameter set from the RAM of the CLV490 to its database and displays the values on the tabs. You can edit the current parameter set on the tabs. © SICK AG · Division Auto Ident · Germany · All rights reserved 10-47 8009993/RA61/2007-07-20...
Page 216: Fig. 10-37: User Interface Of The "Clv-Setup" Software
CLV490, the PC’s interface parameter display, error display field (system er- rors), device specification field and status display for the connection to the CLV490. Fig. 10-37: User interface of the "CLV-Setup" software © SICK AG · Division Auto Ident · Germany · All rights reserved 10-48 8009993/RA61/2007-07-20...
Page 217 Open dialog box to execute device functions [F3] Upload complete set of parameters from CLV490 [F4] Download complete set of parameters to CLV490 [F5] Open configuration file [F6] Save configuration file © SICK AG · Division Auto Ident · Germany · All rights reserved 10-49 8009993/RA61/2007-07-20...
Page 219 If the program detects an error, it outputs a warning and enters the problem parameter/ value in the window on the E tab. XTRAS © SICK AG · Division Auto Ident · Germany · All rights reserved 10-51 8009993/RA61/2007-07-20...
Page 220 In this way, for example, you can prevent CLV-Setup from attempting to establish a connection when a CLV490 is not connected. 10.6.13 The CLV Assistant The CLV assistant is not suitable for parameterizing the CLV490. © SICK AG · Division Auto Ident · Germany · All rights reserved 10-52 8009993/RA61/2007-07-20...
Page 221: Fig. 10-38: Clv-Setup: Entering Commands In The Terminal Emulator
The CLV490 answers with an echo if the command was syntactically correct (in most ca- ses). Example: The command "3?LT" causes the CLV490 to display the parameter values of the rea- © SICK AG · Division Auto Ident · Germany · All rights reserved 10-53 8009993/RA61/2007-07-20...
Page 222 If the commands are sent from the host/PLC to the CLV490 for configuration, note that "3 EEW" has to be sent as the last command to ensure that they are permanently transferred to the CLV490 (EEPROM). © SICK AG · Division Auto Ident · Germany · All rights reserved 10-54 8009993/RA61/2007-07-20...
Page 223: Fig. 10-39: Line Scanner: Calculating The Number Of Scans For Ladder-Type Bar Code Arrangements
Code window s = l – l Fig. 10-40: Line scanner: calculating the number of scans for fence-type bar code arrangements © SICK AG · Division Auto Ident · Germany · All rights reserved 10-55 8009993/RA61/2007-07-20...
Page 224: Fig. 10-41: Line Scanner With Oscillating Mirror: Calculating The Number Of Scans For Fence-Type Bar Code Positioning
600 Hz ---------------------- 1.26 Hz n = 476 Fig. 10-41: Line scanner with oscillating mirror: calculating the number of scans for fence-type bar code positioning © SICK AG · Division Auto Ident · Germany · All rights reserved 10-56 8009993/RA61/2007-07-20...
Page 225: Fig. 10-42: One-Shot: Line Scanner With Oscillating Mirror: Calculating The Number Of Scans For Fence-Type Bar Code Positioning
Check the theoretically calculated values on site and adapt them if required. Fig. 10-42: One-Shot: Line scanner with oscillating mirror: calculating the number of scans for fence-type bar code positioning © SICK AG · Division Auto Ident · Germany · All rights reserved 10-57 8009993/RA61/2007-07-20...
Page 226: Fig. 10-43: Required Distance Between The Bar Codes On An Object
SHORT CAPTURE AREAS ARAMETER smaller code distances as described above are possible (depending on application) Fig. 10-43: Required distance between the bar codes on an object © SICK AG · Division Auto Ident · Germany · All rights reserved 10-58 8009993/RA61/2007-07-20...
Page 227: Table 10-8: Formulas For Calculating The Code Length Of A Bar Code
Table 10-8: Formulas for calculating the code length of a bar code © SICK AG · Division Auto Ident · Germany · All rights reserved 10-59...
Page 228 Determine the reading range and CLV490’s installation height over the conveyor belt Determine the CLV490’s distance measurement type Mount the CLV490 Parameterize the CLV490 Test an application © SICK AG · Division Auto Ident · Germany · All rights reserved 10-60 8009993/RA61/2007-07-20...
Page 229: Fig. 10-44: Parameterization Example: Prepare A Sketch Of The Reading Situation
4. Connect the CLV490 to the CDB420 or CDM490 connection module. (see Chapter 5.2.3 Connections/cables for the CDB420 Connection Modules, Page 5-3) respectively Chapter 5.2.4 Connections/cables for the CDM490 Connection Module, Page 5-5. © SICK AG · Division Auto Ident · Germany · All rights reserved 10-61 8009993/RA61/2007-07-20...
Page 230: Fig. 10-45: Parameterization Example: Settings On The "Reading Configuration" Tab
Set the following parameters: – Preference of focus distance: Fix focus position: 1,200 mm (47.3 in) (approx. 100 mm (3.9 in) above the packet with the smallest height) © SICK AG · Division Auto Ident · Germany · All rights reserved 10-62 8009993/RA61/2007-07-20...
Page 231: Fig. 10-46: Parameterization Example: "Autofocus Parameters" Tab
50 mm (2 in) Maximum scanning height (Z2): 800 mm (31.5 in) Fig. 10-47: Parameterization example: "Autofocus Limits" tab Close the A tab. UTOFOCUS IMITS ARAMETERS © SICK AG · Division Auto Ident · Germany · All rights reserved 10-63 8009993/RA61/2007-07-20...
Page 232: Fig. 10-48: Parameterization Example: "Autofocus Optimizations" Tab
Source of distance information: internal Smooth filter active: active Length: 3 (default setting) Fig. 10-48: Parameterization example: "Autofocus Optimizations" tab Close the A tab. UTOFOCUS PTIMIZATION ARAMETERS © SICK AG · Division Auto Ident · Germany · All rights reserved 10-64 8009993/RA61/2007-07-20...
Page 233: Fig. 10-49: Parameterization Example: Buttons On The "Device Configuration" Tab
– Angle beta: 10 degrees (Laser beam’s angle of incidence relative to the perpendi- cular in the area (Skew to the barcode), 10 degrees in the direction of feed) © SICK AG · Division Auto Ident · Germany · All rights reserved 10-65...
Page 234: Fig. 10-51: Parameterization Example: Settings On The "Device Configuration" Tab
In the Output on Good read section click the option End of label. Fig. 10-51: Parameterization example: Settings on the "Device Configuration" tab Close the tab. © SICK AG · Division Auto Ident · Germany · All rights reserved 10-66 8009993/RA61/2007-07-20...
Page 235: Fig. 10-52: Parameterization Example: Settings On The "Code Configuration" Tab
- Check Digit Test for Length 1: mod 10 - Transmit Check Digit: activate - Transmit Leading Zero: activate Fig. 10-53: Parameterization example: "2/5 Interleaved" tab Close the tab. © SICK AG · Division Auto Ident · Germany · All rights reserved 10-67 8009993/RA61/2007-07-20...
Page 236: Fig. 10-54: Parameterization Example: "Host Interface" Tab (Default Setting)
10.10.7 Testing the application Check the reading rate with the Terminal Emulator in the CLV-Setup while an application is running. The reading rate should be > 90%. © SICK AG · Division Auto Ident · Germany · All rights reserved 10-68 8009993/RA61/2007-07-20...
Page 237: Fig. 10-56: Auxiliary Input Via The Auxiliary Interface Of The Clv490
UXILIARY NPUT in the context menu. OWNLOAD ARAMETER CLV-Setup copies the parameter to the CLV temporarily. © SICK AG · Division Auto Ident · Germany · All rights reserved 10-69 8009993/RA61/2007-07-20...
Page 238: Fig. 10-57: Clv-Setup: Auxiliary Input Via The Terminal Emulator
6. Once the active reading pulse has ended, the CLV490 sends the data received from the PC to the host via the host interface. Fig. 10-57: CLV-Setup: auxiliary input via the Terminal Emulator © SICK AG · Division Auto Ident · Germany · All rights reserved 10-70 8009993/RA61/2007-07-20...
Page 239: Table 10-9: Communication Parameters On The Terminal/Pc For The Auxiliary
Once the active reading pulse has ended, the CLV490 sends the data received from the PC to the host via the host interface. If you connect a SICK Hand-held Scanner from the IT 38xx/46xx/48xx/58xx series, set the communication parameters and data output (data + terminator) as shown in Table 10-10.
Page 240 See Operating Instructions "Application of the CAN interface" (no. 8009180, English edition). 10.11.6 Integration in an OPS reading system See Operating Instructions "Omni Tracking System OTS400" (no. 8008869, English edition). © SICK AG · Division Auto Ident · Germany · All rights reserved 10-72 8009993/RA61/2007-07-20...
Page 241 Check whether all of the parameter settings used are necessary to configure the CLV490 for the current reading application. If necessary, replace the software version in the new device. © SICK AG · Division Auto Ident · Germany · All rights reserved 10-73 8009993/RA61/2007-07-20...
Page 242 External memory CMC400 in the CDB420 or CDM490 Connection Module For procedure see Chapter 10.3.1 Function of the external parameter memory, Page 10-35. © SICK AG · Division Auto Ident · Germany · All rights reserved 10-74 8009993/RA61/2007-07-20...
Page 243: Table 10-11: Clv490 Variants
Using a CLV490 Bar Code Scanner with heater in the hood is not recommend. Dimensioned drawing see Fig. 10-62, Page 10-84 Table 10-13: Accessories: Hood © SICK AG · Division Auto Ident · Germany · All rights reserved 10-75 8009993/RA61/2007-07-20...
Page 244: And Function Interfaces)
1) If SICK standard connection cables are used ° ° 2) Without any mounting or electrical installation work, otherwise –20 C (–4 Table 10-14: Accessories: connection modules © SICK AG · Division Auto Ident · Germany · All rights reserved 10-76 8009993/RA61/2007-07-20...
Page 245: Table 10-15: Accessories: Extensions For Connection Modules
1) simultaneous operation together with the CMP490 Power Supply Module not possible 2) simultaneous operation together with the CMD400 Display Module not possible Table 10-15: Accessories: Extensions for connection modules © SICK AG · Division Auto Ident · Germany · All rights reserved 10-77 8009993/RA61/2007-07-20...
Page 246 Profibus connector, IP 65, for CMF400-1101 – 6029064 – Ethernet patch cable, IP 65, 1 m (39.4 in), für CMF400-3101 – Table 10-15: Accessories: Extensions for connection modules (contd.) (contd.) © SICK AG · Division Auto Ident · Germany · All rights reserved 10-78 8009993/RA61/2007-07-20...
Page 247: Table 10-16: Accessories: Cables And Connector Covers For Clv490 Without
Chapter 5.3 Connector pin assignment, Page 5-7. Enclosure rating max. IP 65. Required: 1 per CLV490 Table 10-16: Accessories: Cables and connector covers for CLV490 without heater © SICK AG · Division Auto Ident · Germany · All rights reserved 10-79 8009993/RA61/2007-07-20...
Page 248 (28 AWG) Table 10-16: Accessories: Cables and connector covers for CLV490 without heater (contd.) Note Other cable lengths/types for CLV490 without heater available on request. © SICK AG · Division Auto Ident · Germany · All rights reserved 10-80 8009993/RA61/2007-07-20...
Page 249: Table 10-17: Accessories: Cables And Connector Covers For Clv490 With Heater
Required: 1 per CLV490 2031034 as 2030065, but longer as 2030065 10 m as above (32.8 ft) Table 10-17: Accessories: Cables and connector covers for CLV490 with heater © SICK AG · Division Auto Ident · Germany · All rights reserved 10-81 8009993/RA61/2007-07-20...
Page 250: Table 10-18: Accessories: Plug-In Connections
28 V DC, operating temperature 0 to +70 °C (+32 to +158 °F). With mounting bracket and accessories, connection cable 10 m (32.8 ft) with M12 socket and open end Table 10-19: Accessories: incremental encoder © SICK AG · Division Auto Ident · Germany · All rights reserved 10-82 8009993/RA61/2007-07-20...
Page 251: Fig. 10-58: Dimensions Of The Angle Bracket, Single No. 2013824
– 1 x threaded pin M8 x 16 mm (0.63 in) No. 2016110 No. 2013824 Fig. 10-60: Front view of quick clamping device No. 2016110 with angle braket No. 2013824 © SICK AG · Division Auto Ident · Germany · All rights reserved 10-83 8009993/RA61/2007-07-20...
Page 252: Fig. 10-61: Dimensions Of The Hinge Bracket, No. 2022996
Fig. 10-61: Dimensions of the hinge bracket, No. 2022996 10.14.5 Mirror hood, No. 2032070 All dimensions in mm Fig. 10-62: Dimensions of the mirror hood, No. 2032070 © SICK AG · Division Auto Ident · Germany · All rights reserved 10-84 8009993/RA61/2007-07-20...
Page 253: Table 10-20: Supplementary Documentation
“CLV Connect“ PC program. This software is available on the “Manuals & Software“ CD-ROM, which is included in the scope of delivery of the CLV490. The software can also be downloaded from the SICK home page (www.sick.com) at “Service&Support/Downloadpool“.
Page 254 CLV490 offline (adjust the device to the local conditions) and operate it online. The parameter set is exchanged with the CLV490 by uploading and downloading it. © SICK AG · Division Auto Ident · Germany · All rights reserved 10-86 8009993/RA61/2007-07-20...
Page 255 Decoder, decoding Code-type-specific evaluation routine for reconstructing the read bar code in electronic form in order to decode its data content. © SICK AG · Division Auto Ident · Germany · All rights reserved 10-87 8009993/RA61/2007-07-20...
Page 256 Distance of the focal point of the emitted laser beam in front of the reading window. Can be varied using the optical components in the CLV490. Creates a distance-specific depth of field (DOF) in which he bar code can be detected. © SICK AG · Division Auto Ident · Germany · All rights reserved 10-88 8009993/RA61/2007-07-20...
Page 257 One-Shot). Master/slave configuration Special arrangement for connecting up to max. 10 SICK bar code scanners in the CAN Scan- ner Network to one reading station (e. g. left/right read). Thanks to the master, the entire network appears as one device to the host.
Page 258: Parameter Memory
The active evaluation range in the scan line can be restricted for decoding purposes by specifying the maximum and minimum reading angle value for the application. © SICK AG · Division Auto Ident · Germany · All rights reserved 10-90 8009993/RA61/2007-07-20...
Page 259 See line scanner. Sending point Point at which the reading result is output with respect to the start of the reading pulse and the internal reading interval. © SICK AG · Division Auto Ident · Germany · All rights reserved 10-91 8009993/RA61/2007-07-20...
Page 260 CLV490. The messages are output on the auxiliary interface only and can be displayed in extended mode in the T of the "CLV-Setup" program. MINAL MULATOR © SICK AG · Division Auto Ident · Germany · All rights reserved 10-92 8009993/RA61/2007-07-20...
Page 261 ARAMETERS OF THIS eter values on the tabs. Prerequisite for modifying the current parameter set. User interface Windows-based PC software "CLV-Setup" for operating and configuring the CLV490. © SICK AG · Division Auto Ident · Germany · All rights reserved 10-93 8009993/RA61/2007-07-20...
Page 262: Fig. 10-63: Copy Of The Declaration Of Conformity (Page 1, Scaled Down)
The complete EC Declaration of Conformity with the listing of the device versions and the fullfilled standards can be requested from SICK AG. Fig. 10-63: Copy of the Declaration of Conformity (Page 1, scaled down) © SICK AG · Division Auto Ident · Germany · All rights reserved 10-94 8009993/RA61/2007-07-20...
Page 263 - Function..................3-8 Cleaning the CLV ................7-1 - Parameterization ..............6-16 CLV-Connect ................10-85 Distance profile (background) CLV-Setup - Function..................3-7 - Default settings..............10-46 - Learning.................. 6-44 © SICK AG · Division Auto Ident · Germany · All rights reserved 10-95 8009993/RA61/2007-07-20...
Page 264 - Separation ................4-6 - Mounting the CLV..............4-7 IN 0 ... IN 4 switching inputs - Mounting the distance sensors ........4-13 - Assignment table ..............5-24 - Preparations................4-1 © SICK AG · Division Auto Ident · Germany · All rights reserved 10-96 8009993/RA61/2007-07-20...
Page 265 - Low density, line scanner ..........10-27 - Error messages...............8-5 - Low density, line scanner with osc. mirror ..... 10-31 - Function ................10-35 - Standard density, line scanner ........10-3 © SICK AG · Division Auto Ident · Germany · All rights reserved 10-97 8009993/RA61/2007-07-20...
Page 266 - Standard density, line scanner ........10-8 - Connecting................5-21 - Standard density, line scanner with osc. mirror ... 10-14 - Data format ................6-39 Scope of delivery................3-1 - Default setting ..............5-22 © SICK AG · Division Auto Ident · Germany · All rights reserved 10-98 8009993/RA61/2007-07-20...
Page 267 - Analysis and remedy.............8-9 - Error messages...............8-2 - Error status in the reading result........8-7 Upload - Function ..................6-5 - Starting upload ................6-6 Variants of CLV................3-1 Windows ...................3-2 © SICK AG · Division Auto Ident · Germany · All rights reserved 10-99 8009993/RA61/2007-07-20...
Page 269: Fig. 10-64: Scannable Bar Codes With Various Module Widths (Print Ratio 2:1)
Module width 0.35 mm (13.8 mil) 0.5 mm (19.7 mil) 1.0 mm (39.4 mil) Fig. 10-64: Scannable bar codes with various module widths (print ratio 2:1) © SICK AG · Division Auto Ident · Germany · All rights reserved 10-101 8009993/RA61/2007-07-20...
Page 270 Great Britain Taiwan Phone +44 (0)1727 831121 Phone +886 2 2365-6292 E-Mail info@sick.co.uk E-Mail sickgrc@ms6.hinet.net India Türkiye Phone +91–22–2822 7084 Phone +90 216 587 74 00 E-Mail info@sick-india.com E-Mail info@sick.com.tr Italia USA/Canada/México Phone +39 02 27 43 41 Phone +1(952) 941-6780 E-Mail info@sick.it 1 800-325-7425 – tollfree E-Mail info@sickusa.com Japan Phone +81 (0)3 3358 1341 E-Mail support@sick.jp Nederlands Phone +31 (0)30 229 25 44 E-Mail info@sick.nl Norge More representatives and agencies Phone +47 67 81 50 00 in all major industrial nations at E-Mail austefjord@sick.no www.sick.com SICK AG | Waldkirch | Germany | www.sick.com...

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SICK Advanced Series Operating Instructions Manual

1 Notes on this Document

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