Page 1 O P E R A T I N G I N S T R U C T I O N S CLV490 Bar Code Scanner Advanced Line...
Page 2: Software Versions
Microsoft Corporation in the USA and other countries. Latest manual version For the latest version of this manual (PDF), see www.sick.com. © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 993/O824/20-12-2004...
Page 3 Chapter 6.4 Configuring (parameterization) the CLV, Page 6-5 • Troubleshooting – Chapter 8 Troubleshooting, Page 8-1 • Finding information – Table of contents, Page I-5 – Index, Page 10 © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 993/O824/20-12-2004...
Page 4 18. Save the parameter set as a configuration file "*.scl" in the "CLV-Setup" program. The CLV can then be operated with the application-specific settings. © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 993/O824/20-12-2004...
Page 5: Table Of Contents
Mounting the external components................4-11 4.4.1 Mounting the CDB 420 or CDM 490 Connection Module ......4-11 4.4.2 Mounting the external reading pulse sensor............4-11 4.4.3 Installing incremental encoder ...................4-12 © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 993/O824/20-12-2004...
Page 6 Operating modes and outputing the reading result ..........6-39 6.5.1 Reading mode (standard operating mode)............6-39 6.5.2 Percentage evaluation....................6-42 6.5.3 Adjusting mode........................ 6-44 © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 993/O824/20-12-2004...
Page 7 Standard density: Reading performance data of line scanner......10-3 10.2.4 Standard density: Reading performance data of line scanner with oscillating mirror .....................10-9 10.2.5 High density: Reading performance data of line scanner ......10-16 © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 993/O824/20-12-2004...
Page 8 10.10.5 Mounting and electrical connection ..............10-61 10.10.6 Parameterize the CLV with the "CLV-Setup" program ........10-62 10.10.7 Testing the application ....................10-68 10.11 Special applications and procedures ................. 10-69 © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 993/O824/20-12-2004...
Page 9 10.15 Supplementary documentation ..................10-82 10.15.1 CLV Connect (from version 1.9) ................10-82 10.16 Glossary..........................10-83 10.17 EC Declaration of Conformity ..................10-92 10.18 Index ............................10-93 10.19 Bar code example ......................10-99 © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 993/O824/20-12-2004...
Page 10 Table 5-15: Pin assignment: 15-pin D Sub HD socket/wire colors of cable no. 2 020 303 .........................5-14 Table 5-16: Pin assignment: 15-pin D Sub HD plug/wire colors of cable no. 2 020 264 .........................5-14 © SICK AG · Division Auto Ident · Germany · All rights reserved I-10 8 009 993/O824/20-12-2004...
Page 11 OTC 400 ...................... 6-36 Table 6-22: Guide: Parameterizing tracking mode in the OTC 400 ........6-36 Table 6-23: Guide: Parameterizing the laser timeout ............... 6-37 © SICK AG · Division Auto Ident · Germany · All rights reserved I-11 8 009 993/O824/20-12-2004...
Page 12 Table 10-15: Accessories: Cables and connector covers for CLVs with heater ....10-79 Table 10-16: Accessories: plug-in connections ................10-80 Table 10-17: Accessories: incremental encoder................10-81 Table 10-18: Supplementary documentation ................10-82 © SICK AG · Division Auto Ident · Germany · All rights reserved I-12 8 009 993/O824/20-12-2004...
Page 13 CLV-Setup: Displaying the self-test result in the Terminal Emulator ....6-58 Fig. 6-20: CLV-Setup: Dialog box for executing Show limits ..........6-59 Fig. 6-21: CLV-Setup: Displaying the system messages in the Terminal © SICK AG · Division Auto Ident · Germany · All rights reserved I-13 8 009 993/O824/20-12-2004...
Page 14 ..10-20 Fig. 10-19: CLV 490-3010/-3011 (High density): Reading field height as a function of the reading distance and resolution..........10-21 © SICK AG · Division Auto Ident · Germany · All rights reserved I-14 8 009 993/O824/20-12-2004...
Page 15 Fig. 10-51: Parameterization example: Settings on the "Device Configuration" tab ... 10-66 Fig. 10-52: Parameterization example: settings on the "Code Configuration" tab..10-67 © SICK AG · Division Auto Ident · Germany · All rights reserved I-15 8 009 993/O824/20-12-2004...
Page 16 Fig. 10-61: Copy of the Declaration of Conformity (Page 1, scaled down)......10-92 Fig. 10-62: Scannable bar codes with various module widths (print ratio 2:1) .....10-99 © SICK AG · Division Auto Ident · Germany · All rights reserved I-16 8 009 993/O824/20-12-2004...
Page 17: Notes On This Document
This document is intended for persons who are responsible for the following activities: 1.2.1 Mounting, electrical installation, maintenance and replacement Electricians and service technicians. 1.2.2 Startup, operation and configuration Technicians and engineers. © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 993/O824/20-12-2004...
Page 18: Information Content
An action must be performed. This symbol characterizes single-step operating instructions. Multiple-step operating instructions are characterized by sequential numbers. Here you select a function of the "CLV-Setup" user interface. © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 993/O824/20-12-2004...
Page 19: Safety Information
OTC 400 Omni Tracking Controller. Any warranty claims vis-à-vis SICK AG will be rendered invalid if the device is used for any other purpose or if changes are made to the device, also as part of the mounting and electrical installation procedures.
Page 20: General Safety Instructions And Protection Measures
The additional laser warnings in English applicable to the USA are positioned below the reading window on the front side of the device and at the bottom of the front side. © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 993/O824/20-12-2004...
Page 21: Fig. 2-1: Laser Warning Labels On The Clv
In the Reading mode, the CLV carries out a distance measurement referencing at regular intervals. During referencing, it turns the laser diode on for a maximum of 10 seconds. © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 993/O824/20-12-2004...
Page 22: Quick Stop And Quick Restart
(electronic scrap). See also Chapter 7.3 Disposal, Page 7-2. SICK AG currently does not accept delivery of unusable or irreparable devices. © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 993/O824/20-12-2004...
Page 23: Product Description
From 0.4 mm (15.7 mil) CLV 490-7011 1 019 096 Line scanner with oscillating mirror From 0.4 mm (15.7 mil) Side Table 3-1: CLV variants © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 993/O824/20-12-2004...
Page 24: System Requirements For Stand-Alone Configuration
The following are required to start up and operate the CLV 490 without heater: 1. A SICK Connection Module to provide the power supply of the CLV (18 to 30 V DC) and connect the data and function interfaces. Available types: –...
Page 25: Product Features And Functions (Overview)
The following are required to start up and operate the CLV 490 with heater: 1. A SICK Connection Module to provide the power supply for the CLV (24 V DC +20 %/ –10 %) and connect the data and function interfaces. Available types: –...
Page 26 Serial terminal interface (RS 232) as auxiliary data interface with special diagnosis and statistics functions • CAN interface for integration in the SICK CAN Scanner Network or a CANopen network, and for OTS operation • 6 switching inputs for external reading pulse, focus control, encoder increment and spe- cial function (teach-in) •...
Page 27: Design
Blind hole thread M6, 7 mm (.28 in) ➏ "I/O" connector, deep, for securing the device 15-pin D Sub HD socket Design of the Fig. 3-1: CLV 490 © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 993/O824/20-12-2004...
Page 28: Method Of Operation
The CLV is operated and configured via the serial terminal interface (auxiliary interface) using the "CLV-Setup" software or via the host interface/terminal interface using command strings. © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 993/O824/20-12-2004...
Page 29: Autofocus Function
Optimum focus position: measured distance plus offset for maximum Depth of field (DOF) Fig. 3-3: Optimization of the depth of field for the object © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 993/O824/20-12-2004...
Page 30: Event-Controlled Dynamic Focus Control
3-5). The size of the reading field is determined by the distance between the two sensors. Alternatively, the reading process can be controlled with © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 993/O824/20-12-2004...
Page 31: Scan Procedure Variants
Generates a scan line; due to the V-principle of the beam generation, the reading field height (the useful length of the scan line for evaluation purposes) is dependent on the reading distance. © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 993/O824/20-12-2004...
Page 32: Additional Components
"CLV-Setup" program and explains how to use it. The parame- terization (configuration) procedure is explained in Chapter 6.4 Configuring (parameterizati- on) the CLV, Page 6-5. © SICK AG · Division Auto Ident · Germany · All rights reserved 3-10 8 009 993/O824/20-12-2004...
Page 33: Function Of The Leds
"CLV-Setup" program. Download to CLV! TART WITH THE INTERNAL ARAMETERS EVICE ONFIGURATION Table 3-2: Meaning of LEDs: CLV without external parameter memory © SICK AG · Division Auto Ident · Germany · All rights reserved 3-11 8 009 993/O824/20-12-2004...
Page 34: Table 3-3: Meaning Of Leds: Clv With External Parameter Memory In The Connector Cover
2) Stops blinking when you switch from Reading mode to Parameterization mode Table 3-3: Meaning of LEDs: CLV with external parameter memory in the connector cover © SICK AG · Division Auto Ident · Germany · All rights reserved 3-12...
Page 35 CMC 400 as well as the remedy for error messages are described in the CMC 400 Oper- ating Instructions (order no. 8 010 002, German/English). See also Chapter 10.3.1 Function of the external parameter memory, Page 10-35. © SICK AG · Division Auto Ident · Germany · All rights reserved 3-13 8 009 993/O824/20-12-2004...
Page 37: Installation
CLV) 4.2.3 Required auxiliary parts • 2 screws M6 for securing the SICK mounting bracket to the base. The screw length depends on the wall thickness of the base. • Set of laser warning labels (if necessary) •...
Page 38: Replacing The Laser Warning Label
The CLV can be mounted at a maximum distance of 1,200 m (3, 937 ft) from the host with- out a connection to the SICK network or a bus. In practice, however, the distance depends on the physical configuration of the host interface and the data transfer rate (see Table 5-21, Page 5-17).
Page 39: Mounting Accessories
Line scanner: Mounting possibilities of the CLV The dimensions of the mounting brackets are shown in Chapter 10.14 Dimensioned draw- ings of the accessories, Page 10-81 © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 993/O824/20-12-2004...
Page 40: Distance Between The Clv And The Bar Code
Due to the V-principle of beam deflection, the reading field height (for evaluating the useful length of the scan line) depends on the readling distance. © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 993/O824/20-12-2004...
Page 41: Table 4-1: Permissible Reading Angles Between The Scan Line And Bar Code
The device can only be flush-mounted with the conveyor belt with limited deflection ranges. Otherwise, the device must also be mounted at an angle of 15° to ensure that the deflection ranges are symmetric. © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 993/O824/20-12-2004...
Page 42: Count Direction Of The Code Position Cp And Code Angle Cw
If this is required to evaluate the result in the host, the values can be included in the "Code-Info/Separator" block of the output string using the "CLV-Setup" program. © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 993/O824/20-12-2004...
Page 43: Mounting And Adjusting The Device
6. Screw the screws M6 through the bracket into the blind hole threads of the CLV. 7. Tighten the screws slightly. 8. Adjust the CLV as described below. © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 993/O824/20-12-2004...
Page 44: Adjusting The Clv
9. Confirm the dialog box with OK. The Terminal Emulator is launched and displays the reading result continuously (see Chapter 6.5.2 Percentage evaluation, Page 6-42). © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 993/O824/20-12-2004...
Page 45: Adjusting Mode
Adjusting mode Scan line CP = 100 Range masked out CP = 50 CP = 0 Fig. 4-9: Line scanner: scan line in Adjusting mode © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 993/O824/20-12-2004...
Page 46 For activation of this operating mode and for checking, See Chapter 6.5.5 Show CP-limits, Page 6-47. © SICK AG · Division Auto Ident · Germany · All rights reserved 4-10 8 009 993/O824/20-12-2004...
Page 48: Installing Incremental Encoder
The increment pulses must originate from the area of the conveyor belt which the CLV is reading. © SICK AG · Division Auto Ident · Germany · All rights reserved 4-12 8 009 993/O824/20-12-2004...
Page 49: Mounting The Sensors For Detecting The Object Distance
Chapter 5.5.7 Connecting the "Sensor" switching input, Page 5-23). Via the terminals of the CDB 420 Connection Module only the IN 0 input can be connected. © SICK AG · Division Auto Ident · Germany · All rights reserved 4-13 8 009 993/O824/20-12-2004...
Page 50: Dismantling The Device
When removing the device from service for the last time, please dispose of it in an environmentally-friendly manner, as described in Chapter 7.3 Disposal, Page 7-2. © SICK AG · Division Auto Ident · Germany · All rights reserved 4-14 8 009 993/O824/20-12-2004...
Page 51: Electrical Installation
Wire cross-sections CLV without heater: All connections must be wired with copper cables with a minimum wire diameter of 0.15 mm (approx. 26 AWG)! © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 993/O824/20-12-2004...
Page 52: Prefabricated Cables (Overview)
Chapter 10.3 In- For function of the external parameter memory in the connector cover see stalling and operating the external parameter memory (connector cover), Page 10-34. © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 993/O824/20-12-2004...
Page 53: Connections/Cables For The Cdb 420 Connection Modules
(distribution function) and the power supply. The module can be used to es- tablish a connection to the host (point-to-point) or to integrate the device in a SICK CAN Scanner Network. The module is available in two variants and can be operated without op- tional modules (see below) with an operating temperature to –35 °C (–31 °F).
Page 54 Chapter 5.3 Connector pin assignment, Page 5-7 shows the pin assignments of the 15-pin plug and the open cable ends on the side of the CDB 420. © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 993/O824/20-12-2004...
Page 55: Connections/Cables For The Cdm 490 Connection Module
(distribution function) and the power supply. The module can be used to es- tablish a connection to the host (point-to-point), to integrate the device in a SICK CAN Scan- ner Network or in field bus systems. The module is available in one variant and can be operated without optional modules (see below) with an operating temperature to –35 °C...
Page 56: Connections/Cables For A Non-Sick Power Pack
CDM 490. 5.2.5 Connections/cables for a non-SICK power pack For connecting the CLV to a non-SICK power pack cables with open ends on the side of the power pack are available. a) CLV without heater: The following connection cables without connector cover for the CLV can be used: No.
Page 57: Connector Pin Assignment
1) Pin 1 is jumpered with Pin 1 of the "Host/Term" connection in the CLV Table 5-4: Pin assignment of the 15-pin D Sub HD "I/O" socket © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 993/O824/20-12-2004...
Page 58: Cable No. 2 027 046 (Connector Cover) Cable No. 2 030 023 (Connector Cover With Parameter Memory)
Table 5-5: Pin assignment: 15-pin D Sub HD plug of the cable no. 2 027 046/no. 2 030 023 The signals "IN 1" to "IN 4", "Result 3" to "Result 4" and "Term (RS-422/485)" are not avail- able. © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 993/O824/20-12-2004...
Page 59: Cable No. 2 020 307 (Connector Cover With Parameter Memory)
I2C SCL – Result 4 Shield Housing Housing Table 5-7: Pin assignment: 15-pin D Sub HD socket of the cable no. 2 020 307 © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 993/O824/20-12-2004...
Page 60: Cable No. 2 033 126/2 033 127 (Connector Cover With Parameter Memory)
Table 5-9: Pin assignment: open end of the cable no. 2 033 126/no. 2 033 127 The signals "IN 1" to "IN 4", "Result 3" to "Result 4" and "Term (RS-422/485)" are not avail- able. © SICK AG · Division Auto Ident · Germany · All rights reserved 5-10 8 009 993/O824/20-12-2004...
Page 61: Cable No. 2 030 065/2 031 034 (Connector Cover With Parameter Memory)
Result 4 Shield Housing Housing Table 5-11: Pin assignment: 15-pin D Sub HD socket of the cable no. 2 030 065/no. 2 031 034 © SICK AG · Division Auto Ident · Germany · All rights reserved 5-11 8 009 993/O824/20-12-2004...
Page 62 15-pin plug 15-pin socket black Shield grey Housing Table 5-12: Pin assignment: open end of the cable no. 2 030 065/no. 2 031 034 © SICK AG · Division Auto Ident · Germany · All rights reserved 5-12 8 009 993/O824/20-12-2004...
Page 63: Cable No. 2 027 543 (Connector Cover With Parameter Memory)
Reserved – Result 4 Shield Housing Housing Table 5-14: Pin assignment: 15-pin D Sub HD socket of the cable no. 2 027 543 © SICK AG · Division Auto Ident · Germany · All rights reserved 5-13 8 009 993/O824/20-12-2004...
Page 64: Cable No. 2 020 303
Result 4 yellow-brown Shield Housing orange Table 5-16: Pin assignment: 15-pin D Sub HD plug/wire colors of cable no. 2 020 264 © SICK AG · Division Auto Ident · Germany · All rights reserved 5-14 8 009 993/O824/20-12-2004...
Page 65: Cable No. 2 020 981 (Connector Cover With Parameter Memory)
– Reserved – Result 4 yellow-brown Shield orange Housing Table 5-18: Wire colors of cable no. 2 020 981, cable 2 ("I/O" connection) © SICK AG · Division Auto Ident · Germany · All rights reserved 5-15 8 009 993/O824/20-12-2004...
Page 66: Cable No. 2 021 267 (Connector Cover)
Table 5-20: Wire colors of cable no. 2 021 267, cable 2 (connection for power supply) The signals of the CAN interface (CAN H, CAN L, CAN2 H, CAN2 L) are not available. © SICK AG · Division Auto Ident · Germany · All rights reserved 5-16...
Page 67: Preparations For Electrical Installation
Power-up delay The selected device number (default: 1) affects the power-up delay of the device. This is useful if a large number of CLVs (e. g. in the SICK CAN Scanner Network) are to be supplied from one power source.
Page 68: Non-Sick Power Supply Unit/Connections Without The Connection Module
5.4.3 Non-SICK Power supply unit/connections without the Connection Module Power output If an non-Sick Power supply unit is used, it must be capable of providing the following voltage and power values: • For CLV without heater: 18 to 30 V DC, min. 20 W continuous power output •...
Page 69: Electrical Installation Procedure
SICK CDB 420 or CDM 490 Connection Module If the CLV is powered via the SICK Connection Modules using the cables no. 2 027 046, no. 2 030 023, no. 2 020 307, or no. 2 027 543, the supply voltage does not have to be wired separately.
Page 70 (Pin 5, GND) of cable 2. See also Table 5-20, Page 5-16. The CLV is connected to the supply voltage. © SICK AG · Division Auto Ident · Germany · All rights reserved 5-20 8 009 993/O824/20-12-2004...
Page 71: Connecting The Host Interface
SICK (start character: STX, stop character: ETX, no request for repeat: none, timeout: 50 ms) Table 5-24: Communication parameters for the host interface (default setting) © SICK AG · Division Auto Ident · Germany · All rights reserved 5-21 8 009 993/O824/20-12-2004...
Page 72: Connecting The Can Interface
5.5.5 Connecting the CAN interface Connecting the CAN Interface 1 and configuring the CLV to use the device in the SICK- specific CAN Scanner Network or in a CANopen network see the Operating Instructions “Application of the CAN interface“ (no. 8 009 180, English edition).
Page 73: Connecting The "Sensor" Switching Input
Operating Instructions Electrical installation Chapter 5 CLV 490 Bar Code Scanner 3. Switch on the PC and power supply to the SICK Connection Module. 4. Set the communication parameters (see Chapter 10.6.3 Starting CLV-Setup, Page 10-46). In the default configuration, the terminal interface outputs the reading result in reading diagnosis mode.
Page 74: Connecting The "In 0" To "In 4" Switching Inputs
In the CDB 420 Connection Module only the signals of the "Sensor“ and "IN 0“ switching inputs can be connected using the terminal strips. © SICK AG · Division Auto Ident · Germany · All rights reserved 5-24 8 009 993/O824/20-12-2004...
Page 75: Table 5-26: Pin Assignment For "In 0" To In 4" Switching Inputs
DC 1 1 0 0 1 1 N 20 DC 8 DC 1 Table 5-28: Dynamic focus control: switching inputs/distance configuration assignment table © SICK AG · Division Auto Ident · Germany · All rights reserved 5-25 8 009 993/O824/20-12-2004...
Page 76: Table 5-29: Combination Of The Functions Of The "In 0" To "In 4" Switching Inputs
Click the F 3 and F 4 drop-down list and choose the required func- UNCTION UNCTION tion. Perform a download to the CLV. © SICK AG · Division Auto Ident · Germany · All rights reserved 5-26 8 009 993/O824/20-12-2004...
Page 77: Connecting The "Result 1" To "Result 4" Switching Outputs
Table 5-31: Characteristic data of the "Result 1" to "Result 4" switching outputs Note If the "Device Ready" function is chosen, the CLV outputs a static pulse in Reading mode. © SICK AG · Division Auto Ident · Germany · All rights reserved 5-27 8 009 993/O824/20-12-2004...
Page 78 To check the switching functions using a high-impedance digital voltmeter, connect a load to the outputs to prevent incorrect voltage values/switching statuses from being displayed. © SICK AG · Division Auto Ident · Germany · All rights reserved 5-28 8 009 993/O824/20-12-2004...
Page 79: Operation
CLV-Setup prints out the complete set of default settings in the form of a table. The header contains the company and user names that were entered during the CLV-Setup installation routine. © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 993/O824/20-12-2004...
Page 80: Default Settings Of The Line Scanner Clv 490 (All Variants)
50 CW (corresponds to an angle of deflection of 105°) Table 6-2: Extract: Default parameter settings of the line scanner with oscillating mirror CLV 490 © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 993/O824/20-12-2004...
Page 81: Quick Start
(the "Read Result" LED lights up for 100 ms). The "Result 2" ("Good Read") output is switched for a duration of 100 ms. © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 993/O824/20-12-2004...
Page 82: Table 6-3: Reading Distances For Default Settings
1,000 mm (39.4 in) CLV 490 (all variants) Line scanner with oscillating mirror approx. 1,000 mm (39.4 in) Table 6-3: Reading distances for default settings © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 993/O824/20-12-2004...
Page 83: Configuring (Parameterization) The Clv
CLV-Setup loads the current CLV parameter set from the RAM of the CLV to its database and displays the values in the tabs. The "Device Ready" LED is extinguished during the upload. © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 993/O824/20-12-2004...
Page 84 2. Enter the file name in the dialog box (file name extension "*.scl") and confirm the entry. The new parameter set is now stored in CLV-Setup in the subdirectory "data". © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 993/O824/20-12-2004...
Page 85: Function Of The Tabs In Clv-Setup (Overview)
Special parameters of the SMART decoder (e. g. for OTS mode) Recommendation To enhance the reading reliability with fast applications, only activate those code types and code lengths that are actually relevant. © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 993/O824/20-12-2004...
Page 86 • Data interface of the CLV to be connected to the gateway in the CDM 420 • Type of fieldbus • Special fieldbus parameters © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 993/O824/20-12-2004...
Page 87: Parameterizing Example
When the CLV is switched on for the first time, it is started with the factory default settings. The following parameters must then be set: © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 993/O824/20-12-2004...
Page 88: Fig. 6-2: Narrowing The Reading Space Using Limit Values
In the case of the line scanner with oscillating mirror, the active deflection range of the oscillating mirror can also be restricted (CW value). © SICK AG · Division Auto Ident · Germany · All rights reserved 6-10 8 009 993/O824/20-12-2004...
Page 89: Table 6-4: Guide: Configuring The Reading Area
– its oscillating mirror reversal points at the maximum deflection points to trigger the switchover. The time at which focusing occurs relative to the reading pulse can be selected for both types of focus control. © SICK AG · Division Auto Ident · Germany · All rights reserved 6-11 8 009 993/O824/20-12-2004...
Page 90: Table 6-5: Guide: Selecting The Focus Control Mode
In this case, CLV measurement inaccuracies must be taken into account when the rectangular autofocus space is defined (see note „Distance measurement“, page 6-16). © SICK AG · Division Auto Ident · Germany · All rights reserved 6-12 8 009 993/O824/20-12-2004...
Page 91: Table 6-6: Guide: Configuring The Autofocus Function (Part 1)
(raise) the focus position on the front of approaching objects that are larger than the smallest object. Table 6-6: Guide: Configuring the autofocus function (part 1) © SICK AG · Division Auto Ident · Germany · All rights reserved 6-13 8 009 993/O824/20-12-2004...
Page 92 If the new focus position is within the hysteresis, the CLV does not switch over the focus. Depth-of-field optimization with respect to the object and the purpose of depth-of-field optimization are described in Chapter 3.2.1 Autofocus function, Page 3-7. © SICK AG · Division Auto Ident · Germany · All rights reserved 6-14 8 009 993/O824/20-12-2004...
Page 93: Table 6-7: Configuring The Autofocus Function (Part 2)
(not even to the limit values). Scan angle limitation Autofocus space Result: Autofocus area Fig. 6-3: Narrowing the autofocus range using limit values © SICK AG · Division Auto Ident · Germany · All rights reserved 6-15 8 009 993/O824/20-12-2004...
Page 94: Table 6-8: Guide: Configuring Focus Position Switchover
The angular resolution of the periodic distance measurement is 1.5° in the scanning direction without an active median filter, and the typical distance measurement uncertainty © SICK AG · Division Auto Ident · Germany · All rights reserved 6-16 8 009 993/O824/20-12-2004...
Page 95 ACKGROUND CHARACTERISTCS • If reading bar codes with small height (bar lenght) using the SMART decoder section/S button ODE CONFIGURATION ECODER MART ARAMETERS © SICK AG · Division Auto Ident · Germany · All rights reserved 6-17 8 009 993/O824/20-12-2004...
Page 96: Table 6-9: Guide: Configuring Oscillating Mirror Functions
SCILLATING IRROR "Oscillating with ..." section SCILLATING IRROR ACITVE – Continuous or – during reading interval Table 6-9: Guide: Configuring oscillating mirror functions © SICK AG · Division Auto Ident · Germany · All rights reserved 6-18 8 009 993/O824/20-12-2004...
Page 97: Oscillating Mirror
This also ensures that the scan line density on the object is, for the most part, constant. Fig. 6-5 illustrates this mode when a bar code is read from above. © SICK AG · Division Auto Ident · Germany · All rights reserved 6-19 8 009 993/O824/20-12-2004...
Page 98: Fig. 6-5: Oscillating Mirror: "Oscillating With Variable Amplitude" Mode
Possible trigger sources for One-Shot: • "IN 3" or "IN 4" switching input • Command string (via serial interface) • Start of the reading interval © SICK AG · Division Auto Ident · Germany · All rights reserved 6-20 8 009 993/O824/20-12-2004...
Page 99: Fig. 6-6: One-Shot: Object Tracking (Bar Code Read From Front)
Line scanner Reduced reading range through One-Shot function Line scanner with oscillating mirror Fig. 6-6: One-Shot: Object tracking (bar code read from front) © SICK AG · Division Auto Ident · Germany · All rights reserved 6-21 8 009 993/O824/20-12-2004...
Page 100: Table 6-10: Overview: Clv Applications In Stand-Alone Configuration Or In
To separate bar codes of the same type with identical contents, connect an incremental encoder and activate the "Compare Code Position" function. See also Chapter Separation of identical bar codes (same code type/identical contents), Page 6-37. © SICK AG · Division Auto Ident · Germany · All rights reserved 6-22 8 009 993/O824/20-12-2004...
Page 101: Table 6-11: Guide: Parameterizing The Reading Trigger For Start/Stopp Mode In Stand-Alone Configuration
Timeout Note: Connect the external sensor to "Sensor“ switching input! Table 6-11: Guide: Parameterizing the reading trigger for start/stopp mode in stand-alone configuration © SICK AG · Division Auto Ident · Germany · All rights reserved 6-23 8 009 993/O824/20-12-2004...
Page 102 Connect external sensor 1 (start) to "Sensor" switching input and sensor 2 (stop) to "IN 4" switching input! Table 6-11: Guide: Parameterizing the reading trigger for start/stopp mode in stand-alone configuration (contd.) © SICK AG · Division Auto Ident · Germany · All rights reserved 6-24 8 009 993/O824/20-12-2004...
Page 103 Table 6-11: Guide: Parameterizing the reading trigger for start/stopp mode in stand-alone configuration (contd.) © SICK AG · Division Auto Ident · Germany · All rights reserved 6-25 8 009 993/O824/20-12-2004...
Page 104 Table 6-11: Guide: Parameterizing the reading trigger for start/stopp mode in stand-alone configuration (contd.) © SICK AG · Division Auto Ident · Germany · All rights reserved 6-26 8 009 993/O824/20-12-2004...
Page 105 This reduces the service life of the laser diode. In this pulse mode, the oscillating mirror can oscillate permanently or only during the active reading gate. © SICK AG · Division Auto Ident · Germany · All rights reserved 6-27...
Page 106: Table 6-12: Guide: Parameterzing Internal Object Tracking
– Number of codes equals Minimum or – Number of codes equals Maximum or – Number of codes exeeds Maximum Table 6-12: Guide: Parameterzing internal object tracking © SICK AG · Division Auto Ident · Germany · All rights reserved 6-28 8 009 993/O824/20-12-2004...
Page 107 The reading result for an object is not output until the object has left the object release point. © SICK AG · Division Auto Ident · Germany · All rights reserved 6-29 8 009 993/O824/20-12-2004...
Page 108: Table 6-13: Guide: Parameterizing The Reading Mode For Tracking Mode In Stand-Alone Configuration
– Single character Using single character: start and stop characters Echo on/off Table 6-13: Guide: Parameterizing the reading mode for tracking mode in stand-alone configuration © SICK AG · Division Auto Ident · Germany · All rights reserved 6-30 8 009 993/O824/20-12-2004...
Page 109: Table 6-14: Guide: Parameterizing Focus Control In Clv For Master/Slaves Arrangement With
Select and parameterize Table 6-6, Page 6-13 autofocus function or – Table 6-14: Guide: Parameterizing focus control in CLV for master/slaves arrangement with OTC 400 © SICK AG · Division Auto Ident · Germany · All rights reserved 6-31 8 009 993/O824/20-12-2004...
Page 110: Table 6-15: Guide: Parameterizing Reading Trigger In The Clv For Master/Slave Arrangement With
The OTC 400 compiles the results received from all the slaves and evaluates them accordingly before sending them to the host. © SICK AG · Division Auto Ident · Germany · All rights reserved 6-32...
Page 111: Table 6-17: Guide: Parameterizing Operation Mode In The Otc 400 For Master/Slaves Arrangement
For further function to be parameterized in the OTC 400 see the "OTS 400 Omni Tracking System" Operating instructions (order no. 8 008 869, English edition). © SICK AG · Division Auto Ident · Germany · All rights reserved 6-33...
Page 112: Table 6-18: Guide: Parameterizing Focus Control In Clv For Object Tracking
CLV 490 Bar Code Scanner B2. Tracking mode (controlled by increment) Note SICK AG can design and preconfigure more complex omni-portal systems to fulfill the customer's reading requirements and then provide appropriately trained personnel to install, test and put these systems into operation.
Page 113: Table 6-19: Guide: Parameterizing Reading Trigger In The Clv For Object Tracking
The position of the CLV relative to the conveyor belt must be clearly defined to ensure that the bar code(s), object, and scanner are correctly assigned. A © SICK AG · Division Auto Ident · Germany · All rights reserved 6-35...
Page 114: Table 6-21: Guide: Parameterizing Slave Mode In The Clv For Object Tracking
For further function to be parameterized in the OTC 400 see the "OTS 400 Omni Tracking System" Operating instructions (order no. 8 008 869, English edition). © SICK AG · Division Auto Ident · Germany · All rights reserved 6-36...
Page 115: Table 6-23: Guide: Parameterizing The Laser Timeout
The necessary calculations are provided in Chapter 10.8.3 Calculating the necessary bar code distance if several bar codes are read on each object, Page 10-58. © SICK AG · Division Auto Ident · Germany · All rights reserved 6-37 8 009 993/O824/20-12-2004...
Page 116 Parameterizing the terminal interface mode (auxiliary interface) • UXILIARY NTERFACE k) Defining the start option for accessing the parameter set • ... section EVICE ONFIGURATION TART WITH © SICK AG · Division Auto Ident · Germany · All rights reserved 6-38 8 009 993/O824/20-12-2004...
Page 117: Operating Modes And Outputing The Reading Result
In the Reading mode the CLV deflects (by default) the scan line about the position CW = 50 at a frequency of 1 Hz and a maximum angle of ±20°. 50 CW corresponds to an angle of deflection of 105°. © SICK AG · Division Auto Ident · Germany · All rights reserved 6-39 8 009 993/O824/20-12-2004...
Page 118: Fig. 6-7: Clv-Setup: Displaying The Reading Result Of The Termianl Interface In The Terminal Emulator
Fig. 6-7: CLV-Setup: Displaying the reading result of the termianl interface in the Terminal Emulator © SICK AG · Division Auto Ident · Germany · All rights reserved 6-40 8 009 993/O824/20-12-2004...
Page 119: Fig. 6-8: Reading Result Of The Terminal Interface: Structure For "Good Read
= No bar codes found! 1) not relevant for autofocus function Fig. 6-9: Reading result of the terminal interface: structure for "No Read" © SICK AG · Division Auto Ident · Germany · All rights reserved 6-41 8 009 993/O824/20-12-2004...
Page 120: Percentage Evaluation
If the CLV operates with autofocus in OTS mode ("Differential background and tracking"), the CLV switches automatically to the autofocus mode "Differential background“ during the the Percentage evaluation mode. © SICK AG · Division Auto Ident · Germany · All rights reserved 6-42 8 009 993/O824/20-12-2004...
Page 121: Fig. 6-10: Clv-Setup: Displaying The Percentage Evaluation In The Terminal Emulator
CLV-Setup: Displaying the percentage evaluation in the Terminal Emulator 8. Present the bar code pattern from Fig. 6-1, Page 6-4 and monitor the reading results in the Terminal Emulator window. © SICK AG · Division Auto Ident · Germany · All rights reserved 6-43 8 009 993/O824/20-12-2004...
Page 122: Adjusting Mode
3. Choose R to exit the Adjusting mode. EADING The CLV returns to the Reading mode and the "Device Ready" LED lights up. © SICK AG · Division Auto Ident · Germany · All rights reserved 6-44 8 009 993/O824/20-12-2004...
Page 123: Background Teach-In
The CLV outputs a message once the teach-in procedure has been successfully completed (see Fig. 6-11). The CLV has then learned the ambient background. Fig. 6-11: CLV-Setup: Dialog window for running the background teach-in © SICK AG · Division Auto Ident · Germany · All rights reserved 6-45 8 009 993/O824/20-12-2004...
Page 124: Fig. 6-12: Clv-Setup: Display Of Th Learned Background
If no background has been taught in, the CLV uses the default background (2,200 mm ( 86.7 in) across the entire distance profile). © SICK AG · Division Auto Ident · Germany · All rights reserved 6-46 8 009 993/O824/20-12-2004...
Page 125: Show Cp-Limits
= 95 (long line). Show CP limits Active range Scan line 2 Scan line 1 Fig. 6-13: Appearance of scan line in the "Show CP-limits" mode © SICK AG · Division Auto Ident · Germany · All rights reserved 6-47 8 009 993/O824/20-12-2004...
Page 126: Background Analysis
The red line shows the current distance profile, the blue line shows the corrected background. Fig. 6-14: CLV-Setup: Example of output in the "Background Analysis" dialog box © SICK AG · Division Auto Ident · Germany · All rights reserved 6-48 8 009 993/O824/20-12-2004...
Page 127: I/O Monitor In Increment Trigger
The configured signal selection/sequence remains until CLV-Setup is ended so that the monitor can be called up again without needing to be reconfigured. © SICK AG · Division Auto Ident · Germany · All rights reserved 6-49...
Page 128: Fig. 6-15: Clv-Setup: Selection Of The Signals To Be Displayed In I/O Monitoring
CLV-Setup resets the operating mode of the terminal interface to its original function. This also applies when the S dialog box is exited with C without having IGNAL HOICE LOSE started the I/O Monitor. © SICK AG · Division Auto Ident · Germany · All rights reserved 6-50 8 009 993/O824/20-12-2004...
Page 129: Fig. 6-16: Clv-Setup: Example Of Output In The "I/O Monitoring" Dialog Box
CLV-Setup cancels the continuous display in the plot diagram and the fields, but continues to record in the background. A small table for displaying measured values appears. © SICK AG · Division Auto Ident · Germany · All rights reserved 6-51 8 009 993/O824/20-12-2004...
Page 130 D output fields. ELTA Pressing the right mouse button again or scrolling through the display clears both measuring cursors, and the table disappears. © SICK AG · Division Auto Ident · Germany · All rights reserved 6-52 8 009 993/O824/20-12-2004...
Page 131 Click the START button. CLV-Setup returns to the continuous display of the signal conditions. Any enlargements of areas of the plot diagram are undone. © SICK AG · Division Auto Ident · Germany · All rights reserved 6-53 8 009 993/O824/20-12-2004...
Page 132: Displaying And Editing Operating Data
2. After checking/resetting the desired counters, click OK to confirm any changes made. The CLV then returns to the Reading mode and the "Device Ready" LED lights up. Fig. 6-17: CLV-Setup: "Operating Data" dialog box © SICK AG · Division Auto Ident · Germany · All rights reserved 6-54 8 009 993/O824/20-12-2004...
Page 133: Reading Diagnosis
On good read, the CLV only outputs the number of read bar codes being defined for maximum on the C tab, in the N section. ODE CONFIGURATION UMBER OF ODES © SICK AG · Division Auto Ident · Germany · All rights reserved 6-55 8 009 993/O824/20-12-2004...
Page 134: Fig. 6-18: Clv-Setup: Displaying The Reading Result Of The Host Interface In The Terminal Emulator With Direction Identifier At The Beginning (In This Case: O = Output)
On Good Read: Data content of one bar code • On No Read: Character string "NOREAD" The "Header", "Code-Info/Separator", "Splitter" und "Terminator" blocks are blank. © SICK AG · Division Auto Ident · Germany · All rights reserved 6-56 8 009 993/O824/20-12-2004...
Page 135: Auxiliary Input
CLV-Setup copies the parameter to the CLV temporarily. The terminal interface then operates in "Code statistics for RDT 400" mode until the CLV is switched off again. © SICK AG · Division Auto Ident · Germany · All rights reserved 6-57 8 009 993/O824/20-12-2004...
Page 136: Self-Test
Chapter 8.3.1 CLV without external parameter memory, Page 8-2, lists the error keys together with the associated corrective measures. © SICK AG · Division Auto Ident · Germany · All rights reserved 6-58 8 009 993/O824/20-12-2004...
Page 137: Executing Clv Functions Interactively
Show CP-limits has been started. Fig. 6-20: CLV-Setup: Dialog box for executing Show limits © SICK AG · Division Auto Ident · Germany · All rights reserved 6-59 8 009 993/O824/20-12-2004...
Page 138: Clv Messages
CLV-Setup: Displaying the system messages in the Terminal Emulator when starting the Chapter 10.5 System messages, Page 10-42 explains the meaning of the messages. © SICK AG · Division Auto Ident · Germany · All rights reserved 6-60 8 009 993/O824/20-12-2004...
Page 139: Error Messages
3. Make the necessary entries in the dialog box and confirm these. CLV-Setup prints out the current configuration file in the form of a table. © SICK AG · Division Auto Ident · Germany · All rights reserved 6-61 8 009 993/O824/20-12-2004...
Page 141: Maintenance
Side reading window Fig. 7-1: Cleaning the reading window Note Don’t open the device. The producer warranty will be forfeited if the device is opened. © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 993/O824/20-12-2004...
Page 142: Maintenance
5. Send the chassis and cover (aluminium) to be recycled. 6. Send the electronic modules for disposal as problem waste. At present, SICK AG does not accept any unusable or irreparable devices. © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 993/O824/20-12-2004...
Page 143: Troubleshooting
The reading interval must be terminated by resetting the trig- ger signal. The laser diode is activated again by the next reading trigger. © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 993/O824/20-12-2004...
Page 144: Error Messages
CAN I section. NTERFACE NTERFACE UNCTION Download the parameter set to the CLV! Table 8-1: Error messages output on the terminal interface © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 993/O824/20-12-2004...
Page 145: Led Error Messages For The External Parameter Memory (Connector Cover)
2) Flashing stops when the device switches from Reading mode to Parameter mode (e. g. during download from CLV-Setup). Table 8-2: LED error messages for access to the external parameter memory (connector cover) © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 993/O824/20-12-2004...
Page 146 CLV briefly and monitor the "Device Ready" LED as described under 1. Table 8-2: LED error messages for access to the external parameter memory (connector cover) (contd.) © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 993/O824/20-12-2004...
Page 147: Messages For Errors Accessing The External Parameter Memory (Connector Cover)
RAM. the SICK Service department. Table 8-3: Messages for problems accessing the external parameter memory (connector cover) © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 993/O824/20-12-2004...
Page 148 If these parameters are necessary, edit the values in the relevant tabs in CLV-Setup and download them to the CLV and the external memory. Table 8-3: Messages for problems accessing the external parameter memory (connector cover) (contd.) © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 993/O824/20-12-2004...
Page 149: St Error Status In The Reading Result Of A Bar Code
C32 bar codes (output as 9-digit decimal values). Table 8-4: Meaning of the ST error status in the reading result © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 993/O824/20-12-2004...
Page 151: General Malfunctions: Clv Not Ready
10 min. (default setting) after the start of new pulse. See Table 6-23, Page 6-37. the current reading pulse (trigger mode: sensor input/serial interface). Table 8-5: Troubleshooting: restoring operation (Reading mode) © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 993/O824/20-12-2004...
Page 152: Malfunctions In Reading Mode: Reading Trigger Errors
Chapter 4.4.2 Mounting the external rea- conveyor running. ding pulse sensor, Page 4-11 Table 8-6: Troubleshooting: reading trigger errors in Reading mode (CLV in stand-alone configuration) © SICK AG · Division Auto Ident · Germany · All rights reserved 8-10 8 009 993/O824/20-12-2004...
Page 153 CLV. button: OSITION ARAMETERS are the correct values selected? Table 8-6: Troubleshooting: reading trigger errors in Reading mode (CLV in stand-alone configuration) (contd.) © SICK AG · Division Auto Ident · Germany · All rights reserved 8-11 8 009 993/O824/20-12-2004...
Page 154 • Laser timeout exceeded. • See remedy in Table 8-5, Page 8-9. Table 8-6: Troubleshooting: reading trigger errors in Reading mode (CLV in stand-alone configuration) (contd.) © SICK AG · Division Auto Ident · Germany · All rights reserved 8-12 8 009 993/O824/20-12-2004...
Page 155 PERATING MODE "Increment controlled (Tracking)" select- Table 8-7: Troubleshooting: reading trigger errors in Reading mode (CLV integrated in OTS 400 Omni Tracking System) © SICK AG · Division Auto Ident · Germany · All rights reserved 8-13 8 009 993/O824/20-12-2004...
Page 156: Malfunctions In Reading Mode: Result Output Errors
(for oscil- lating mirror also "Oscillating Mirror Ex- trema") Table 8-8: Troubleshooting: result output errors in Reading mode (CLV in stand-alone configuration) © SICK AG · Division Auto Ident · Germany · All rights reserved 8-14 8 009 993/O824/20-12-2004...
Page 157 Line scanner with oscillating mirror: Optional "Oscillating Mirror Extrema“ se- lected? Table 8-8: Troubleshooting: result output errors in Reading mode (CLV in stand-alone configuration) (contd.) © SICK AG · Division Auto Ident · Germany · All rights reserved 8-15 8 009 993/O824/20-12-2004...
Page 158 Check settings in I NTER section. FACE ROTOCOL Table 8-8: Troubleshooting: result output errors in Reading mode (CLV in stand-alone configuration) (contd.) © SICK AG · Division Auto Ident · Germany · All rights reserved 8-16 8 009 993/O824/20-12-2004...
Page 159 (parameterize switching input according- Table 8-9: Troubleshooting: result output errors in Reading mode (CLV integrated in the OTS 400 Omni Tracking System) © SICK AG · Division Auto Ident · Germany · All rights reserved 8-17 8 009 993/O824/20-12-2004...
Page 160: Malfunctions In Reading Mode: Errors In The Result Status Output
(default setting: Match 1) Download to CLV! are not outputting any pulses. Table 8-10: Troubleshooting: errors in the result status output in Reading mode © SICK AG · Division Auto Ident · Germany · All rights reserved 8-18 8 009 993/O824/20-12-2004...
Page 161: Malfunctions In Reading Mode: Oscillating Mirror Errors
"IN 3" or SSIGNMENT FOR NPUTS "IN 4": is trigger "One-Shot" selected? Table 8-11: Troubleshooting: oscillating mirror errors in Reading mode © SICK AG · Division Auto Ident · Germany · All rights reserved 8-19 8 009 993/O824/20-12-2004...
Page 162: Sick Support
The telephone numbers and email addresses are listed on the back page of this manual. For postal adresses see also www.sick.com. Do not send the device to the SICK service without first contacting us. © SICK AG · Division Auto Ident · Germany · All rights reserved 8-20...
Page 163: Technical Data
1) Default setting, in Reading mode with the "Switching input sensor" and "Serial interface pulse" types. 2) Reading interval: time window generated internally for evaluating the code. Table 9-1: Technical specifications of the CLV 490-0010/-2010/-6010 © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 993/O824/20-12-2004...
Page 164: Data Sheet Clv 490-1010/-3010/-7010 Bar Code Scanner
–35 to +35 °C/–20 to +70 °C (–31 to +95 °F/–4 to +158 °F) Ambient operating/storage temperature Table 9-3: Technical specifications of the CLV 490-0011/-2011/-6011 © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 993/O824/20-12-2004...
Page 165: Data Sheet Clv 490-1011/-3011/-7011 Bar Code Scanner
CLV 490-2010 CLV 490-2011 CLV 490-6010 CLV 490-6011 All dimensions in mm (in) Fig. 9-1: Dimensions of the CLV 490 line scanner, front reading window © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 993/O824/20-12-2004...
Page 166: Line Scanner With Oscillating Mirror (Without/With Heater)
CLV 490-7010 CLV 490-7011 All dimensions in mm (in) Fig. 9-2: Dimensions of the CLV 490: line scanner with oscillating mirror, side reading window © SICK AG · Division Auto Ident · Germany · All rights reserved 8 009 993/O824/20-12-2004...
Page 167: Appendix
> 75 % Table 10-1: Reading conditions for specification diagrams Note The min. and max. reading distances are measured radially by the CLV. © SICK AG · Division Auto Ident · Germany · All rights reserved 10-1 8 009 993/O824/20-12-2004...
Page 168: Overview Of Diagrams
CLV 490-7010/-7011 Low density L.s. with osci. mirror Deflection range 10-33 Table 10-3: Overview of specification diagrams for the line scanner with oscillating mirror © SICK AG · Division Auto Ident · Germany · All rights reserved 10-2 8 009 993/O824/20-12-2004...
Page 169: Standard Density: Reading Performance Data Of Line Scanner
Standard density: Reading performance data of line scanner Fig. 10-1: CLV 490-0010/-0011 (Standard density): Reading field height as a function of the reading distance and resolution © SICK AG · Division Auto Ident · Germany · All rights reserved 10-3 8 009 993/O824/20-12-2004...
Page 170: Clv 490-0010/-0011
CLV 490-0010/-0011 (Standard density): Min. and Max. reading distance (measured radially) as a function of the focus position at a resolution of 0.35 mm (13.8 mil) and an aperture angle of α = 40° © SICK AG · Division Auto Ident · Germany · All rights reserved 10-4...
Page 171: Fig. 10-3: Clv 490-0010/-0011 (Standard Density): Min. And Max. Reading
CLV 490-0010/-0011 (Standard density): Min. and Max. reading distance (measured radially) as a function of the focus position at a resolution of 0.35 mm (13.8 mil) and an aperture angle of α = 56° © SICK AG · Division Auto Ident · Germany · All rights reserved 10-5...
Page 172: Fig. 10-4: Clv 490-0010/-0011 (Standard Density): Min. And Max. Reading
CLV 490-0010/-0011 (Standard density): Min. and Max. reading distance (measured radially) as a function of the focus position at a resolution of 0.50 mm (19.7 mil) and an aperture angle of α = 40° © SICK AG · Division Auto Ident · Germany · All rights reserved 10-6...
Page 173: Fig. 10-5: Clv 490-0010/-0011 (Standard Density): Min. And Max. Reading
CLV 490-0010/-0011 (Standard density): Min. and Max. reading distance (measured radially) as a function of the focus position at a resolution of 0.50 mm (19.7 mil) and an aperture angle of α = 56° © SICK AG · Division Auto Ident · Germany · All rights reserved 10-7...
Page 174: Fig. 10-6: Characteristics Field Clv 490-0010/-0011 (Standard Density): Scanning Frequency As A Function Of The Radial Reading Distance And Resolution
Table 10-1, Page 10-1 Fig. 10-6: Characteristics field CLV 490-0010/-0011 (Standard density): Scanning frequency as a function of the radial reading distance and resolution © SICK AG · Division Auto Ident · Germany · All rights reserved 10-8 8 009 993/O824/20-12-2004...
Page 175: Standard Density: Reading Performance Data Of Line Scanner With Oscillating Mirror
Standard density: Reading performance data of line scanner with oscillating mirror Fig. 10-7: CLV 490-1010/-1011 (Standard density): Reading field height as a function of the reading distance and resolution © SICK AG · Division Auto Ident · Germany · All rights reserved 10-9 8 009 993/O824/20-12-2004...
Page 176: Fig. 10-8: Clv 490-1010/-1011 (Standard Density): Min. And Max. Reading
CLV 490-1010/-1011 (Standard density): Min. and Max. reading distance (measured radially) as a function of the focus position at a resolution of 0.35 mm (13.8 mil) and an aperture angle of α = 40° © SICK AG · Division Auto Ident · Germany · All rights reserved 10-10...
Page 177: Fig. 10-9: Clv 490-1010/-1011 (Standard Density): Min. And Max. Reading
CLV 490-1010/-1011 (Standard density): Min. and Max. reading distance (measured radially) as a function of the focus position at a resolution of 0.35 mm (13.8 mil) and an aperture angle of α = 50° © SICK AG · Division Auto Ident · Germany · All rights reserved 10-11...
Page 178: Fig. 10-10: Clv 490-1010/-1011 (Standard Density): Min. And Max. Reading
Fig. 10-10: CLV 490-1010/-1011 (Standard density): Min. and Max. reading distance (measured radially) as a function of the focus position at a resolution of 0.50 mm (19.7 mil) and an aperture angle of α = 40° © SICK AG · Division Auto Ident · Germany · All rights reserved 10-12...
Page 179: Fig. 10-11: Clv 490-1010/-1011 (Standard Density): Min. And Max. Reading
Fig. 10-11: CLV 490-1010/-1011 (Standard density): Min. and Max. reading distance (measured radially) as a function of the focus position at a resolution of 0.50 mm (19.7 mil) and an aperture angle of α = 50° © SICK AG · Division Auto Ident · Germany · All rights reserved 10-13...
Page 180: Fig. 10-12: Characteristics Field Clv 490-1010/-1011 (Standard Density): Scanning Frequency As A Function Of The Radial Reading Distance And Resolution
0.50 mm (19.7 mil) Fig. 10-12: Characteristics field CLV 490-1010/-1011 (Standard density): Scanning frequency as a function of the radial reading distance and resolution © SICK AG · Division Auto Ident · Germany · All rights reserved 10-14 8 009 993/O824/20-12-2004...
Page 181: Fig. 10-13: Clv 490-1010/-1011 (Standard Density): Deflection Range As A Function Of Radial Reading Distance, Deflection Angle And Resolution
0.50 mm (19.7 mil) Fig. 10-13: CLV 490-1010/-1011 (Standard density): deflection range as a function of radial reading distance, deflection angle and resolution © SICK AG · Division Auto Ident · Germany · All rights reserved 10-15 8 009 993/O824/20-12-2004...
Page 182: High Density: Reading Performance Data Of Line Scanner
High density: Reading performance data of line scanner Fig. 10-14: CLV 490-2010/-2011 (High density): Reading field height as a function of the reading distance and resolution © SICK AG · Division Auto Ident · Germany · All rights reserved 10-16...
Page 183: Fig. 10-15: Clv 490-2010/-2011 (High Density): Min. And Max. Reading
Fig. 10-15: CLV 490-2010/-2011 (High density): Min. and Max. reading distance (measured radially) as a function of the focus position at a resolution of 0.25 mm (9.8 mil) and an aperture angle of α = 40° © SICK AG · Division Auto Ident · Germany · All rights reserved 10-17...
Page 184: Fig. 10-16: Clv 490-2010/-2011 (High Density): Min. And Max. Reading Distance
Fig. 10-16: CLV 490-2010/-2011 (High density): Min. and Max. reading distance (measured radially) as a function of the focus position at a resolution of 0.35 mm (13.8 mil) and an aperture angle of α = 40° © SICK AG · Division Auto Ident · Germany · All rights reserved 10-18...
Page 185: Fig. 10-17: Clv 490-2010/-2011 (High Density): Min. And Max. Reading Distance
Fig. 10-17: CLV 490-2010/-2011 (High density): Min. and Max. reading distance (measured radially) as a function of the focus position at a resolution of 0.35 mm (13.8 mil) and an aperture angle of α = 56° © SICK AG · Division Auto Ident · Germany · All rights reserved 10-19...
Page 186: Fig. 10-18: Characteristics Field Clv 490-2010/-2011 (High Density): Scanning Frequency As A Function Of The Radial Reading Distance And Resolution
0.30 mm (11.8 mil) Fig. 10-18: Characteristics field CLV 490-2010/-2011 (High density): Scanning frequency as a function of the radial reading distance and resolution © SICK AG · Division Auto Ident · Germany · All rights reserved 10-20 8 009 993/O824/20-12-2004...
Page 187: High Density: Reading Performance Data Line Scanner With Oscillating Mirror
High density: Reading performance data line scanner with oscillating mirror Fig. 10-19: CLV 490-3010/-3011 (High density): Reading field height as a function of the reading distance and resolution © SICK AG · Division Auto Ident · Germany · All rights reserved 10-21...
Page 188 Fig. 10-20: CLV 490-3010/-3011: (High density) Min. and Max. reading distance (measured radially) as a function of the focus position at a resolution of 0.25 mm (9.8 mil) and an aperture angle of α = 40° © SICK AG · Division Auto Ident · Germany · All rights reserved 10-22...
Page 189 Fig. 10-21: CLV 490-3010/-3011 (High density): Min. and Max. reading distance (measured radially) as a function of the focus position at a resolution of 0.35 mm (13.8 mil) and an aperture angle of α = 40° © SICK AG · Division Auto Ident · Germany · All rights reserved 10-23...
Page 190: Fig. 10-22: Clv 490-3010/-3011 (High Density): Min. And Max. Reading Distance
Fig. 10-22: CLV 490-3010/-3011 (High density): Min. and Max. reading distance (measured radially) as a function of the focus position at a resolution of 0.35 mm (13.8 mil) and an aperture angle of α = 50° © SICK AG · Division Auto Ident · Germany · All rights reserved 10-24...
Page 191: Fig. 10-23: Characteristics Field Clv 490-3010/-3011 (High Density): Scanning Frequency As A Function Of The Radial Reading Distance And Resolution
0.30 mm (11.8 mil) Fig. 10-23: Characteristics field CLV 490-3010/-3011 (High density): Scanning frequency as a function of the radial reading distance and resolution © SICK AG · Division Auto Ident · Germany · All rights reserved 10-25 8 009 993/O824/20-12-2004...
Page 192: Fig. 10-24: Clv 490-3010/-3011 (High Density): Deflection Range As A Function Of Radial Reading Distance, Deflection Angle And Resolution
Table 10-1, Page 10-1 Fig. 10-24: CLV 490-3010/-3011 (High density): Deflection range as a function of radial reading distance, deflection angle and resolution © SICK AG · Division Auto Ident · Germany · All rights reserved 10-26 8 009 993/O824/20-12-2004...
Page 193: Low Density: Reading Performance Data Of Line Scanner
Fig. 10-25: CLV 490-6010/-6011 (Low density): Reading field height as a function of the reading distance and the tilt at a resolution of 0.5 mm (19.7 mil) © SICK AG · Division Auto Ident · Germany · All rights reserved 10-27...
Page 194: Fig. 10-26: Clv 490-6010/-6011 (Low Density): Min. And Max. Reading Distance
Fig. 10-26: CLV 490-6010/-6011 (Low density): Min. and Max. reading distance (measured radially) as a function of the focus position at a resolution of 0.5 mm (19.7 mil) and an aperture angle of α = 40° © SICK AG · Division Auto Ident · Germany · All rights reserved 10-28...
Page 195: Fig. 10-27: Clv 490-6010/-6011 (Low Density): Min. And Max. Reading Distance
Fig. 10-27: CLV 490-6010/-6011 (Low density): Min. and Max. reading distance (measured radially) as a function of the focus position at a resolution of 0.5 mm (19.7 mil) and an aperture angle of α = 60° © SICK AG · Division Auto Ident · Germany · All rights reserved 10-29...
Page 196: Fig. 10-28: Characteristics Field Clv 490-6010/-6011 (Low Density): Scanning Frequency As A Function Of The Radial Reading Distance And Resolution
Table 10-1, Page 10-1 Fig. 10-28: Characteristics field CLV 490-6010/-6011 (Low density): Scanning frequency as a function of the radial reading distance and resolution © SICK AG · Division Auto Ident · Germany · All rights reserved 10-30 8 009 993/O824/20-12-2004...
Page 197: Low Density: Reading Performance Data Of Line Scanner With Oscillating Mirror
Fig. 10-29: CLV 490-7010/-7011 (Low density): Reading field height as a function of the reading distance and tilt at a resolution of 0.5 mm (19.7 mil) © SICK AG · Division Auto Ident · Germany · All rights reserved 10-31...
Page 198: Fig. 10-30: Characteristics Field Clv 490-7010/-7011 (Low Density): Scanning Frequency As A Function Of The Radial Reading Distance And Resolution
Table 10-1, Page 10-1 Fig. 10-30: Characteristics field CLV 490-7010/-7011 (Low density): Scanning frequency as a function of the radial reading distance and resolution © SICK AG · Division Auto Ident · Germany · All rights reserved 10-32 8 009 993/O824/20-12-2004...
Page 199: Fig. 10-31: Clv 490-7010/-7011 (Low Density): Deflection Range As A Function Of Radial Reading Distance, Deflection Angle And Tilt At A Resolution Of 0.5 Mm (19.7 Mil)
Fig. 10-31: CLV 490-7010/-7011 (Low density): Deflection range as a function of radial reading distance, deflection angle and tilt at a resolution of 0.5 mm (19.7 mil) © SICK AG · Division Auto Ident · Germany · All rights reserved 10-33...
Page 200: Installing And Operating The External Parameter Memory (Connector Cover)
Suitable for track chain use. Pin assignment see Chapter 5.3 Connector pin assignment, Page 5-7. Table 10-4: Types of the external parameter memory in the connector cover © SICK AG · Division Auto Ident · Germany · All rights reserved 10-34 8 009 993/O824/20-12-2004...
Page 201: Function Of The External Parameter Memory
If necessary, the memory of the CMC 400 can be manually deleted. To do so using CLV-Setup, choose C CMC 400 under CLV 490 in the menu bar. LEAR © SICK AG · Division Auto Ident · Germany · All rights reserved 10-35 8 009 993/O824/20-12-2004...
Page 202: Installation And Electrical Connection
(grey frame). The S option is selected by default. TART WITH XTERNAL ARAMETERS Fig. 10-33: CLV-Setup: "Device configuration" tab with the CLV start options © SICK AG · Division Auto Ident · Germany · All rights reserved 10-36 8 009 993/O824/20-12-2004...
Page 203: Switching On The Device For The First Time
(Fig. 10-34, Page 10-38). This function prevents the CLV from reloading the old parameter set the next time it starts. © SICK AG · Division Auto Ident · Germany · All rights reserved 10-37 8 009 993/O824/20-12-2004...
Page 204: Meaning Of The Leds
The CLV starts and loads the parameter set from the external memory. 5. Monitor the messages in the Terminal Emulator. Table 8-3, Page 8-5 lists the error messages with the appropriate troubleshooting measu- res. © SICK AG · Division Auto Ident · Germany · All rights reserved 10-38 8 009 993/O824/20-12-2004...
Page 205: Replacing A Clv
CLV to CLV-Setup and then download it again to the CLV with the P ERMANENT storage option. When asked to do so, adjust the external memory again. © SICK AG · Division Auto Ident · Germany · All rights reserved 10-39 8 009 993/O824/20-12-2004...
Page 206: Optional Heating
The temperature enables the operating voltage for the CLV internally [°F] [°C] Time (min) Fig. 10-35: CLV with heater: temperature curve inside the housing © SICK AG · Division Auto Ident · Germany · All rights reserved 10-40 8 009 993/O824/20-12-2004...
Page 207: Electrical Installation
If the CLV with integrated heater is used outdoors, it should be installed in a protective hou- sing to prevent the front window from being damaged by rain, snow, or dust. The housing also acts as a wind protector. © SICK AG · Division Auto Ident · Germany · All rights reserved 10-41 8 009 993/O824/20-12-2004...
Page 208: System Messages
When the CLV was started, the internal parameter set was external memory" successfully copied to the external parameter memory. Table 10-6: Additional CLV system messages for the connected parameter memory © SICK AG · Division Auto Ident · Germany · All rights reserved 10-42 8 009 993/O824/20-12-2004...
Page 209: Installing And Operating The "Clv-Setup" Program
CD-ROM. ILE DOWNLOAD Confirm with OK. The software is automatically saved in the “Programs\CLV“ directory on your hard disk. – or – © SICK AG · Division Auto Ident · Germany · All rights reserved 10-43 8 009 993/O824/20-12-2004...
Page 210 You can install the new version and still keep the old version (parallel installation) – or – • You can install the new version over the old version (overwrite) © SICK AG · Division Auto Ident · Germany · All rights reserved 10-44 8 009 993/O824/20-12-2004...
Page 211 The new version of CLV-Setup is installed. The configuration files of the old version can be used again. © SICK AG · Division Auto Ident · Germany · All rights reserved 10-45 8 009 993/O824/20-12-2004...
Page 212: Starting Clv-Setup
The default setting the first time the device is used is the CLV 41x. The software then loads the internal device description for this CLV type and displays the default values on the tabs. © SICK AG · Division Auto Ident · Germany · All rights reserved 10-46 8 009 993/O824/20-12-2004...
Page 213: Fig. 10-36: Clv-Setup: Result Display Of The Autobaud Detect Function
CLV-Setup then uploads the current parameter set from the RAM of the CLV to its database and displays the values on the tabs. You can edit the current parameter set on the tabs. © SICK AG · Division Auto Ident · Germany · All rights reserved 10-47 8 009 993/O824/20-12-2004...
Page 214: User Interface
CLV, the PC’s interface parameter display, error display field (system errors), device specification field and status display for the connection to the CLV. Fig. 10-37: User interface of the "CLV-Setup" software © SICK AG · Division Auto Ident · Germany · All rights reserved 10-48 8 009 993/O824/20-12-2004...
Page 215: Functions
Upload complete set of parameters from CLV [F4] Download complete set of parameters to CLV [F5] Open configuration file [F6] Save configuration file © SICK AG · Division Auto Ident · Germany · All rights reserved 10-49 8 009 993/O824/20-12-2004...
Page 216: Opening And Closing Tabs
4. To display an overview of the Help function, Choose H from the CLV-Setup ONTENTS menu bar. © SICK AG · Division Auto Ident · Germany · All rights reserved 10-50 8 009 993/O824/20-12-2004...
Page 217: Transferring Parameter Sets Between Clv-Setup And The Clv
If the program detects an error, it outputs a warning and enters the problem parameter/ value in the window on the E tab. XTRAS © SICK AG · Division Auto Ident · Germany · All rights reserved 10-51 8 009 993/O824/20-12-2004...
Page 218: 10.6.11 Log File In The Terminal Emulator
In this way, for example, you can prevent CLV-Setup from attempting to establish a connection when a CLV is not connected. 10.6.13 The CLV Assistant The CLV assistant is not suitable for parameterizing the CLV 490. © SICK AG · Division Auto Ident · Germany · All rights reserved 10-52 8 009 993/O824/20-12-2004...
Page 219: Configuring A Clv With Command Strings
, and press the [Return] key. The command is sent to the CLV. The CLV answers with an echo if the command was syntactically correct (in most cases). © SICK AG · Division Auto Ident · Germany · All rights reserved 10-53 8 009 993/O824/20-12-2004...
Page 220 If the commands are sent from the host/PLC to the CLV for configuration, note that "3 EEW" has to be sent as the last command to ensure that they are permanently transferred to the CLV (EEPROM). © SICK AG · Division Auto Ident · Germany · All rights reserved 10-54 8 009 993/O824/20-12-2004...
Page 221: Calculating Parameter Values For Setting The Clv
Code window s = l – l Fig. 10-40: Line scanner: calculating the number of scans for fence-type bar code arrangements © SICK AG · Division Auto Ident · Germany · All rights reserved 10-55 8 009 993/O824/20-12-2004...
Page 222: Fig. 10-41: Line Scanner With Oscillating Mirror: Calculating The Number Of Scans For Fence-Type Bar Code Positioning
---------------------- 1.26 Hz n = 476 Fig. 10-41: Line scanner with oscillating mirror: calculating the number of scans for fence-type bar code positioning © SICK AG · Division Auto Ident · Germany · All rights reserved 10-56 8 009 993/O824/20-12-2004...
Page 223: Calculating The Start Position And Mirror Speed For The Forward And Return Phase Of The One-Shot Function
Check the theoretically calculated values on site and adapt them if required. Fig. 10-42: One-Shot: Line scanner with oscillating mirror: calculating the number of scans for fence-type bar code positioning © SICK AG · Division Auto Ident · Germany · All rights reserved 10-57 8 009 993/O824/20-12-2004...
Page 224: Calculating The Necessary Bar Code Distance If Several Bar Codes Are Read On Each Object
(depending on application) ARAMETER Fig. 10-43: Required distance between the bar codes on an object © SICK AG · Division Auto Ident · Germany · All rights reserved 10-58 8 009 993/O824/20-12-2004...
Page 226: 10.10 Discussion Of A Parameterization Example
Determine the reading range and CLV’s installation height over the conveyor belt Determine the CLV’s distance measurement type Mount the CLV Parameterize the CLV Test an application © SICK AG · Division Auto Ident · Germany · All rights reserved 10-60 8 009 993/O824/20-12-2004...
Page 227: 10.10.4 Important Clarifications
Chapter 5.2.3 Connections/cables for the CDB 420 Connection Modules, Page 5-3) respectively Chapter 5.2.4 Connections/cables for the CDM 490 Connection Module, Page 5-5. © SICK AG · Division Auto Ident · Germany · All rights reserved 10-61 8 009 993/O824/20-12-2004...
Page 228: 10.10.6 Parameterize The Clv With The "Clv-Setup" Program
– Preference of focus distance: Fix focus position: 1,200 mm (47.3 in) (approx. 100 mm (3.9 in) above the packet with the smallest height) © SICK AG · Division Auto Ident · Germany · All rights reserved 10-62 8 009 993/O824/20-12-2004...
Page 229: Fig. 10-46: Parameterization Example: "Autofocus Parameters" Tab
50 mm (2 in) Maximum scanning height (Z2): 800 mm (31.5 in) Fig. 10-47: Parameterization example: "Autofocus Limits" tab Close the A tab. UTOFOCUS IMITS ARAMETERS © SICK AG · Division Auto Ident · Germany · All rights reserved 10-63 8 009 993/O824/20-12-2004...
Page 230: Fig. 10-48: Parameterization Example: "Autofocus Optimizations" Tab
Source of distance information: internal Smooth filter active: active Length: 3 (default setting) Fig. 10-48: Parameterization example: "Autofocus Optimizations" tab Close the A tab. UTOFOCUS PTIMIZATION ARAMETERS © SICK AG · Division Auto Ident · Germany · All rights reserved 10-64 8 009 993/O824/20-12-2004...
Page 231: Fig. 10-49: Parameterization Example: Buttons On The "Device Configuration" Tab
– Angle beta: 10 degrees (Laser beam’s angle of incidence relative to the perpendi- cular in the area (Skew to the barcode), 10 degrees in the direction of feed) © SICK AG · Division Auto Ident · Germany · All rights reserved 10-65...
Page 232: Fig. 10-51: Parameterization Example: Settings On The "Device Configuration" Tab
In the Output on Good read section click the option End of label. Fig. 10-51: Parameterization example: Settings on the "Device Configuration" tab Close the tab. © SICK AG · Division Auto Ident · Germany · All rights reserved 10-66 8 009 993/O824/20-12-2004...
Page 233: Fig. 10-52: Parameterization Example: Settings On The "Code Configuration" Tab
- Check Digit Test for Length 1: mod 10 - Transmit Check Digit: activate - Transmit Leading Zero: activate Fig. 10-53: Parameterization example: "2/5 Interleaved" tab Close the tab. © SICK AG · Division Auto Ident · Germany · All rights reserved 10-67 8 009 993/O824/20-12-2004...
Page 234: 10.10.7 Testing The Application
Check the reading rate with the Terminal Emulator in the CLV-Setup while an application is running. The reading rate should be > 90%. © SICK AG · Division Auto Ident · Germany · All rights reserved 10-68 8 009 993/O824/20-12-2004...
Page 235: 10.11 Special Applications And Procedures
UXILIARY NPUT in the context menu. OWNLOAD ARAMETER CLV-Setup copies the parameter to the CLV temporarily. © SICK AG · Division Auto Ident · Germany · All rights reserved 10-69 8 009 993/O824/20-12-2004...
Page 236: Fig. 10-57: Clv-Setup: Auxiliary Input Via The Terminal Emulator
6. Once the active reading pulse has ended, the CLV sends the data received from the PC to the host via the host interface. Fig. 10-57: CLV-Setup: auxiliary input via the Terminal Emulator © SICK AG · Division Auto Ident · Germany · All rights reserved 10-70 8 009 993/O824/20-12-2004...
Page 237: Table 10-9: Communication Parameters On The Terminal/Pc For The Auxiliary Input
Once the active reading pulse has ended, the CLV sends the data received from the PC to the host via the host interface. If you connect a SICK Hand-held Scanner from the IT 38xx/46xx/48xx/58xx series, set the communication parameters and data output (data + terminator) as shown in Table 10-10.
Page 238: 10.11.2 Connection To Profibus Dp
(no. 8 009 180, English edition). 10.11.6 Integration in an OPS reading system See Operating Instructions "Omni Tracking System OTS 400" (no. 8 008 869, English edition). © SICK AG · Division Auto Ident · Germany · All rights reserved 10-72 8 009 993/O824/20-12-2004...
Page 239: Replacing A Clv (Copying The Parameter Set)
Check whether all of the parameter settings used are necessary to configure the CLV for the current reading application. If necessary, replace the software version in the new device. © SICK AG · Division Auto Ident · Germany · All rights reserved 10-73 8 009 993/O824/20-12-2004...
Page 240: 10.12.2 Importing The Parameter Set From The External Memory
External memory CMC 400 in the CDB 420 or CDM 490 Connection Module For procedure see Chapter 10.3.1 Function of the external parameter memory, Page 10-35. © SICK AG · Division Auto Ident · Germany · All rights reserved 10-74 8 009 993/O824/20-12-2004...
Page 241: 10.13 Accessories
0.5 W without CLV 490 ° ° 1) Without any mounting or electrical installation work, otherwise –20 C (–4 Table 10-12: Accessories: connection modules © SICK AG · Division Auto Ident · Germany · All rights reserved 10-75 8 009 993/O824/20-12-2004...
Page 242: 10.13.3 Extensions For Connection Modules
Ethernet patch cable, IP 65, 1 m (39.4 in), für CMF 400-3101 – 1) simultaneous operation together with the CMD 400 Display Module not possible Table 10-13: Accessories: Extensions for connection modules © SICK AG · Division Auto Ident · Germany · All rights reserved 10-76 8 009 993/O824/20-12-2004...
Page 243: 10.13.4 Cables, External Parameter Memories In Connector Cover, Connector Covers
Chapter 5.3 Connector pin assignment, Page 5-7. Enclosure rating max. IP 65. Required: 1 per CLV Table 10-14: Accessories: Cables and connector covers for CLVs without heater © SICK AG · Division Auto Ident · Germany · All rights reserved 10-77 8 009 993/O824/20-12-2004...
Page 244 Table 10-14: Accessories: Cables and connector covers for CLVs without heater (contd.) Note Other cable lengths/types for CLV without heater available on request. © SICK AG · Division Auto Ident · Germany · All rights reserved 10-78 8 009 993/O824/20-12-2004...
Page 245: Table 10-15: Accessories: Cables And Connector Covers For Clvs With Heater
2 030 065, but longer as 2 030 065 10 m as above (32.8 ft) Table 10-15: Accessories: Cables and connector covers for CLVs with heater © SICK AG · Division Auto Ident · Germany · All rights reserved 10-79 8 009 993/O824/20-12-2004...
Page 246: 10.13.5 Plug-In Connections
Table 10-16: Accessories: plug-in connections 10.13.6 Reading pulse generators The SICK catalog "SENSICK Industrial Sensors" (no. 8 006 530, English edition) contains a large selection of photoelectric switches and photoelectric proximity switches as well as the associated accessories (brackets, connection cables).
Page 247: 10.13.7 Incremental Encoder
No. 2 013 824 Fig. 10-60: Front view of quick clamping device No. 2 016 110 with angle braket No. 2 013 824 © SICK AG · Division Auto Ident · Germany · All rights reserved 10-81 8 009 993/O824/20-12-2004...
Page 248: 10.15 Supplementary Documentation
“CLV Connect“ PC program. This software is available on the “Manuals & Software“ CD-ROM, which is included in the scope of delivery of the CLV 490. The software can also be downloaded from the SICK home page (www.sick.de) at “Service&Support/Downloadpool“.
Page 249: 10.16 Glossary
CLV parameters and their permissible values and can be launched directly from CLV-Setup in an HTML browser, such as Internet Explorer © SICK AG · Division Auto Ident · Germany · All rights reserved 10-83 8 009 993/O824/20-12-2004...
Page 250 Decoder, decoding Code-type-specific evaluation routine for reconstructing the read bar code in electronic form in order to decode its data content. © SICK AG · Division Auto Ident · Germany · All rights reserved 10-84 8 009 993/O824/20-12-2004...
Page 251 Function for shifting the focal point of the laser beam across a wide range in the reading plane. The dynamic focus control function is event controlled (e. g. by the distance detector) or dynamic in the Autofocus function. © SICK AG · Division Auto Ident · Germany · All rights reserved 10-85 8 009 993/O824/20-12-2004...
Page 252 Main data interface on the CLV with configurable data output format. Used to output the reading result in telegram form to the host/PLC. Integrates the CLV in the SICK network (RS 485) or builds a master/slave arrangement. Physically switchable to RS 232 or RS 422/ 485.
Page 253 One-Shot). Master/slave configuration Special arrangement for connecting up to max. 10 SICK bar code scanners in the CAN Scan- ner Network to one reading station (e. g. left/right read). Thanks to the master, the entire network appears as one device to the host.
Page 256 (U ). Displays the current parameter values on the PLOAD ARAMETERS OF THIS tabs. Prerequisite for modifying the current parameter set. © SICK AG · Division Auto Ident · Germany · All rights reserved 10-90 8 009 993/O824/20-12-2004...
Page 257 Operating Instructions Appendix Chapter 10 CLV 490 Bar Code Scanner User interface Windows-based PC software "CLV-Setup" for operating and configuring the CLV. © SICK AG · Division Auto Ident · Germany · All rights reserved 10-91 8 009 993/O824/20-12-2004...
Page 258: 10.17 Ec Declaration Of Conformity
EC Declaration of Conformity (page 1). Complete copy of EC Declaration of Conformity on request. Fig. 10-61: Copy of the Declaration of Conformity (Page 1, scaled down) © SICK AG · Division Auto Ident · Germany · All rights reserved 10-92 8 009 993/O824/20-12-2004...
Page 259: 10.18 Index
- Disposal..................7-2 - Mounting.................4-11 - Steps ..................4-14 Cleaning the CLV ................7-1 Disposal of the CLV ..............7-2 CLV-Connect ................10-82 Distance configuration © SICK AG · Division Auto Ident · Germany · All rights reserved 10-93 8 009 993/O824/20-12-2004...
Page 260 - Parameterization ..............6-38 Method of operation - Select hardware ..............5-22 - Block diagram................3-6 - Description................3-6 I/O monitor in increment trigger........... 6-49 Monitoring host interface © SICK AG · Division Auto Ident · Germany · All rights reserved 10-94 8 009 993/O824/20-12-2004...
Page 261 - Quick Start ................6-3 Reading field diagrams............10-1 - Reversal points ..............3-10 Reading field height - Technical data .................9-2 - High density, line scanner..........10-16 © SICK AG · Division Auto Ident · Germany · All rights reserved 10-95 8 009 993/O824/20-12-2004...
Page 262 Tables (overview)................I-9 - High density, line scanner with osc. mirror..... 10-25 Technical data ................9-1 - Low density, line scanner ..........10-30 Terminal emulator..............6-40 © SICK AG · Division Auto Ident · Germany · All rights reserved 10-96 8 009 993/O824/20-12-2004...
Page 263 - Error messages...............8-2 - Error status in the reading result........8-7 Upload - Function ..................6-5 - Starting upload ................6-5 Variants of CLV................3-1 Warranty ...................2-1 Windows ...................3-2 © SICK AG · Division Auto Ident · Germany · All rights reserved 10-97 8 009 993/O824/20-12-2004...
Page 265: 10.19 Bar Code Example
0.35 mm (13.8 mil) 0.5 mm (19.7 mil) 1.0 mm (39.4 mil) Fig. 10-62: Scannable bar codes with various module widths (print ratio 2:1) © SICK AG · Division Auto Ident · Germany · All rights reserved 10-99 8 009 993/O824/20-12-2004...
Page 266 Phone +81 (0)3 3358 1341 E-Mail info@sick.jp Nederlands Phone +31 (0)30 229 25 44 E-Mail info@sick.nl More representatives and agencies Norge Phone +47 67 81 50 00 in all major industrial nations at E-Mail austefjord@sick.no www.sick.com SICK AG | Waldkirch/Reute | Germany | www.sick.com...

SICK CLV490 Operating Instructions Manual

1 Notes on this Document

2 Safety Information

3 Product Description

4 Installation

5 Electrical Installation

6 Operation

7 Maintenance

8 Troubleshooting

9 Technical Data

10 Appendix

Quick Links

Troubleshooting

Need help?

Questions and answers

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Summary of Contents for SICK CLV490