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CLV 490-0011
SICK CLV 490-0011 Manuals
Manuals and User Guides for SICK CLV 490-0011. We have
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SICK CLV 490-0011 manuals available for free PDF download: Operating Instructions Manual
SICK CLV 490-0011 Operating Instructions Manual (270 pages)
Brand:
SICK
| Category:
Barcode Reader
| Size: 5 MB
Table of Contents
Table of Contents
5
1 Notes on this Document
17
Purpose
17
Target Audience
17
Mounting, Electrical Installation, Maintenance and Replacement
17
Startup, Operation and Configuration
17
Information Content
18
Symbols
18
2 Safety Information
19
Authorized Users
19
Mounting and Maintenance
19
Electrical Installation and Replacement
19
Startup, Operation and Configuration
19
Intended Use
19
In Stand-Alone Configuration
19
General Safety Instructions and Protection Measures
20
Fig. 2-1: Laser Warning Labels on the CLV490
21
Quick Stop and Quick Restart
22
Stopping the CLV490
22
Restarting the CLV490
22
Environmental Information
22
Power Requirements
22
Disposal after Removal from Service
22
3 Product Description
23
Design
23
Scope of Delivery
23
Variants
23
Table 3-1: CLV490 Variants
23
System Requirements for Stand-Alone Configuration
24
Product Features and Functions (Overview)
25
Design
27
Fig. 3-1: Design of the CLV490
27
Method of Operation
28
Fig. 3-2: Block Diagram: CLV490 Functions
28
Autofocus Function
29
Fig. 3-3: Optimization of the Depth of Field for the Object
29
Event-Controlled Dynamic Focus Control
30
Reading Modes of the CLV490 in Stand-Alone Configuration
30
Scan Procedure Variants
31
Fig. 3-5: Reading Modes of the CLV490 in Stand-Alone Configuration
31
Additional Components
32
Indicators and Control Elements
32
Control Elements
32
Function of the Leds
33
Table 3-2: Meaning of Leds: CLV490 Without External Parameter Memory
33
Table 3-3: Meaning of Leds: CLV490 with External Parameter Memory in the Connector Cover
34
4 Installation
37
Installation Sequence
37
Preparations
37
Required Components
37
Required Accessories
37
Required Auxiliary Parts
37
Replacing the Laser Warning Label
38
Selecting the Mounting Location
38
Mounting Accessories
38
Fig. 4-1: Line Scanner: Replacing the Laser Warning Labels
38
Fig. 4-2: Line Scanner: Position of the Securing Threads on the CLV490
39
Fig. 4-3: Line Scanner: Mounting Possibilities of the CLV490
39
Distance between the CLV490 and the Object
40
Oscillating Mirror
40
Fig. 4-4: Scanning Methods: Alignment with Bar Code and Conveyor Direction
40
Table 4-1: Permissible Reading Angles between the Scan Line and Bar Code
41
Count Direction of the Reading Angle RA and Code Angle CW
42
Fig. 4-8: Count Direction of the Reading Angle RA in the Scan Line and of the Code Angle CW for the Oscillating Mirror
42
Mounting and Adjusting the Device
43
Mounting the CLV490
43
Adjusting the CLV490
44
Adjusting Mode
46
Mounting the External Components
47
Mounting the CDB420 or CDM490 Connection Module
47
Mounting the External Reading Pulse Sensor
47
Fig. 4-10: Line Scanner: Mounting Example for the External Reading Pulse Sensor
47
Installing Incremental Encoder
48
Mounting the Sensors for Detecting the Object Distance
49
Fig. 4-11: Mounting Example for Object Distance Detection
49
Dismantling the Device
50
5 Electrical Installation
51
Installation Sequence
51
SICK Connection Modules (Overview)
51
Electrical Connections and Cables
51
Wire Cross-Sections
51
Table 5-1: Connection Modules for the CLV490
51
Power Supply
51
Heater
51
Prefabricated Cables (Overview)
52
Table 5-2: Cables for Connecting the CLV490
52
Connections/Cables for the CDB420 Connection Modules
53
Fig. 5-1: Block Diagram: Connection of the CLV490 to the CDB420 Connection Module
53
Connections/Cables for the CDM490 Connection Module
55
Fig. 5-2: Block Diagram: Connection of the CLV490 to the CDM490 Connection Module
55
Connections/Cables for a Non-SICK Power Pack
56
Connector Pin Assignment
57
Terminals on the CLV490
57
Table 5-3: Pin Assignment of the 15-Pin D Sub HD "Host/Term" Plug
57
Table 5-4: Pin Assignment of the 15-Pin D Sub HD "I/O" Socket
57
Cable No. 2027046 (Connector Cover) Cable No. 2030023 (Connector Cover with Parameter Memory)
58
Table 5-5: Pin Assignment: 15-Pin D Sub HD Plug of the Cable No. 2027046/No. 2030023
58
Cable No. 2020307 (Connector Cover with Parameter Memory)
59
Table 5-6: Pin Assignment: 15-Pin D Sub HD Plug of the Cable No. 2020307
59
Table 5-7: Pin Assignment: 15-Pin D Sub HD Socket of the Cable No. 2020307
59
Cable No. 2033126/2033127 (Connector Cover with Parameter Memory)
60
Table 5-8: Pin Assignment: 15-Pin D Sub HD Plug of the Cable No. 2033126/No. 2033127
60
Table 5-9: Pin Assignment: Open End of the Cable No. 2033126/No. 2033127
60
Cable No. 2030065/2031034 (Connector Cover with Parameter Memory)
61
Table 5-10: Pin Assignment: 15-Pin D Sub HD Plug of the Cable No. 2030065/No. 2031034
61
Table 5-11: Pin Assignment: 15-Pin D Sub HD Socket of the Cable No. 2030065/No. 2031034
61
Table 5-12: Pin Assignment: Open End of the Cable No. 2030065/No. 2031034
62
Cable No. 2020303
63
Cable No. 2020264
63
Table 5-13: Pin Assignment: 15-Pin D Sub HD Socket/Wire Colors of Cable
63
Table 5-14: Pin Assignment: 15-Pin D Sub HD Plug/Wire Colors of Cable No. 2020264
63
Cable No. 2020981 (Connector Cover with Parameter Memory)
64
Table 5-15: Wire Colors of Cable No. 2020981, Cable 1 ("Host/Term" Connection)
64
Table 5-16: Wire Colors of Cable No. 2020981, Cable 2 ("I/O" Connection)
64
Cable No. 2021267 (Connector Cover)
65
Table 5-17: Wire Colors of Cable No. 2021267, Cable
65
Table 5-18: Wire Colors of Cable No. 2021267, Cable
65
Preparations for Electrical Installation
66
Requirements for the Host Interface
66
Supply Voltage
66
Table 5-19: Maximum Cable Lengths between the CLV490 and Host
66
Table 5-20: Power Consumption of the CLV490
66
Table 5-21: Power-Up Delay as a Function of the Device Number GN
66
Non-SICK Power Supply Unit/Connections Without the Connection Module
67
Electrical Installation Procedure
68
Individual Steps
68
Tools
68
Connecting the Supply Voltage
68
Connecting the Host Interface
70
Table 5-22: Communication Parameters for the Host Interface (Default Setting)
70
Fig. 5-3: Connecting the Host Interface
70
Connecting the CAN Interface
71
Connecting the PC
71
Connecting the "Sensor" Switching Input
72
Table 5-23: Characteristic Data of the "Sensor" Switching Input
72
Fig. 5-5: Connections of the "Sensor" Switching Input
72
Connecting the "IN 0" to "IN 4" Switching Inputs
73
Fig. 5-6: Connections of the "IN 0" to "IN 4" Switching Inputs
73
Table 5-24: Pin Assignment for "IN 0" to in 4" Switching Inputs
74
Table 5-25: Characteristic Data of the "IN 0" to "IN 4" Switching Inputs
74
Table 5-26: Dynamic Focus Control: Switching Inputs/Distance Configuration
74
Assignment Table
74
Input
74
Table 5-27: Combination of the Functions of the "IN 0" to "IN 4" Switching Inputs
75
Connecting the "Result 1" to "Result 4" Switching Outputs
76
Table 5-28: Pin Assignment for "Result 1" to "Result 4" Switching Outputs
76
Table 5-29: Characteristic Data of the "Result 1" to "Result 4" Switching Outputs
76
Fig. 5-7: Connections of the "Result 1" to "Result 4" Switching Outputs
76
6 Operation
79
Overview of Steps for Starting up the CLV490
79
Default Settings
79
Default Settings of the Line Scanner CLV490 (All Variants)
80
Default Settings of the Line Scanner with Oscillating Mirror CLV490 (All Variants)
80
Table 6-1: Extract: Default Parameter Settings of the Line Scanner
80
Table 6-2: Extract: Default Parameter Settings of the Line Scanner with Oscillating Mirror CLV490
80
Quick Start
81
Starting up the CLV490 with the Factory Default Settings
81
Table 6-3: Reading Distances for Default Settings
82
Fig. 6-1: Bar Code Pattern (Code 39; Module Width 0.35 MM (11.8 Mil); Print Ratio 2:1)
82
Configuring (Parameterization) the CLV490
83
Configuring the CLV490 Via the User Interface of CLV-Setup
83
Function of the Tabs in CLV-Setup (Overview)
85
Parameterizing Example
87
Guide to Parameterization Menu
87
Fig. 6-2: Narrowing the Reading Space Using Limit Values
88
Table 6-4: Guide: Configuring the Reading Area
89
Table 6-5: Guide: Selecting the Focus Control Mode
90
Table 6-6: Guide: Configuring the Autofocus Function (Part 1)
91
Table 6-7: Configuring the Autofocus Function (Part 2)
93
Table 6-8: Guide: Configuring Focus Position Switchover
94
Table 6-9: Guide: Configuring Oscillating Mirror Functions
95
Fig. 6-4: Oscillating Mirror: "Oscillating with Fixed Amplitude" Mode
96
Fig. 6-6: One-Shot: Object Tracking (Bar Code Read from Front)
98
Table 6-10: Overview: CLV490 Applications in Stand-Alone Configuration or in Arrangement with OTS400
99
A. CLV490 in Stand-Alone Configuration
99
Table 6-11: Guide: Parameterizing the Reading Trigger for Start/Stopp Mode
100
Table 6-12: Guide: Parameterzing Internal Object Tracking
105
Table 6-13: Guide: Parameterizing the Reading Mode for Tracking Mode in Stand-Alone Configuration
107
Table 6-14: Guide: Parameterizing Focus Control in CLV490 for Master/Slaves Arrangement with OTC400
108
B. CLV490 Integrated in OTS400 Omni Tracking System
108
Table 6-15: Guide: Parameterizing Reading Trigger in the CLV490 for Master/Slave Arrangement with OTC400
109
Table 6-16: Guide: Parameterizing Slave Mode in the CLV490 for Arrangement with OTC400 (Master)
109
Table 6-17: Guide: Parameterizing Operation Mode in the OTC400 for Master/Slaves Arrangement
110
Table 6-18: Guide: Parameterizing Focus Control in CLV490 for Object Tracking Mode with OTC400
111
Table 6-19: Guide: Parameterizing Reading Trigger in the CLV490 for Object Tracking Mode with OTC400
112
Table 6-20: Guide: Parameterizing Tracking in the CLV490 for Object Tracking Mode with OTC400
112
Table 6-21: Guide: Parameterizing Slave Mode in the CLV490 for Object Tracking Mode with OTC400
113
Table 6-22: Guide: Parameterizing Tracking Mode in the OTC400
113
Table 6-23: Guide: Parameterizing the Laser Timeout
114
Table 6-24: Guide: Parameterizing the Separation of Identical Bar Codes
114
Operating Modes and Outputing the Reading Result
116
Reading Mode (Standard Operating Mode)
116
Fig. 6-7: CLV-Setup: Displaying the Reading Result of the Termianl Interface in the Terminal Emulator
117
Fig. 6-8: Reading Result of the Auxiliary Interface: Structure for "Good Read
118
Fig. 6-9: Reading Result of the Auxiliary Interface: Structure for "No Read
118
Percentage Evaluation
119
Fig. 6-10: CLV-Setup: Displaying the Percentage Evaluation in the Terminal Emulator
120
Adjusting Mode
121
Background Teach-In
122
Fig. 6-11: CLV-Setup: Dialog Window for Running the Background Teach-In
122
Fig. 6-12: CLV-Setup: Display of Th Learned Background
123
Fig. 6-13: Appearance of Scan Line in the "Show RA-Limits" Mode
124
Fig. 6-14: CLV-Setup: Example of Output in the "Background Analysis" Dialog Box
125
Fig. 6-15: CLV-Setup: Selection of the Signals to be Displayed in I/O Monitoring
127
Fig. 6-16: CLV-Setup: Example of Output in the "I/O Monitoring" Dialog Box
128
Fig. 6-17: CLV-Setup: "Operating Data" Dialog Box
131
Table 6-25: "Monitor Host Interface" Function
132
Fig. 6-18: CLV-Setup: Displaying the Reading Result of the Host Interface in the Terminal Emulator with Direction Identifier at the Beginning (in this Case: O = Output)
133
Fig. 6-19: CLV-Setup: Displaying the Self-Test Result in the Terminal Emulator
135
Fig. 7-1: Cleaning the Reading Window
140
Fig. 7-2: Cleaning the External Optical Sensors
140
Table 8-1: Error Messages Output on the Auxiliary Interface
144
Table 8-2: LED Error Messages for Access to the External Parameter Memory (Connector Cover)
145
Table 8-3: Messages for Problems Accessing the External Parameter Memory (Connector Cover)
147
Table 8-4: Meaning of the ST Error Status in the Reading Result
149
Table 8-5: Troubleshooting: Restoring Operation (Reading Mode)
151
Table 8-6: Troubleshooting: Reading Trigger Errors in Reading Mode
152
Table 8-8: Troubleshooting: Result Output Errors in Reading Mode (CLV490 in Stand-Alone Configuration)
156
Table 8-10: Troubleshooting: Errors in the Result Status Output in Reading Mode
160
Table 8-11: Troubleshooting: Oscillating Mirror Errors in Reading Mode
161
Table 9-1: Technical Specifications of the CLV490-0010/-2010/-6010
163
Table 9-2: Technical Specifications of the CLV490-1010/-3010/-7010
164
Table 9-3: Technical Specifications of the CLV490-0011/-2011/-6011
165
Table 9-4: Technical Specifications of the CLV490-1011/-3011/-7011
165
Fig. 9-1: Dimensions of the CLV490 Line Scanner, Front Reading Window
166
Fig. 9-2: Dimensions of the CLV490: Line Scanner with Oscillating Mirror, Side Reading Window
167
Table 10-1: Reading Conditions for Specification Diagrams
169
Table 10-2: Overview of Specification Diagrams for the Line Scanner
170
Table 10-3: Overview of Specification Diagrams for the Line Scanner with
170
Fig. 10-1: CLV490-0010/-0011 (Standard Density): Reading Field Height as a Function of the Reading Distance and Resolution
171
Fig. 10-2: CLV490-0010/-0011 (Standard Density): Min. and Max. Reading
172
Fig. 10-3: CLV490-0010/-0011 (Standard Density): Min. and Max. Reading
173
Fig. 10-4: CLV490-0010/-0011 (Standard Density): Min. and Max. Reading
174
Clv490-0010/-0011
175
Fig. 10-5: CLV490-0010/-0011 (Standard Density): Min. and Max. Reading
175
Fig. 10-6: Characteristics Field CLV490-0010/-0011 (Standard Density): Scanning Frequency as a Function of the Radial Reading Distance and Resolution
176
Fig. 10-7: CLV490-1010/-1011 (Standard Density): Reading Field Height as a Function of the Reading Distance and Resolution
177
Fig. 10-8: CLV490-1010/-1011 (Standard Density): Min. and Max. Reading
178
Fig. 10-9: CLV490-1010/-1011 (Standard Density): Min. and Max. Reading
179
Fig. 10-10: CLV490-1010/-1011 (Standard Density): Min. and Max. Reading
180
Fig. 10-11: CLV490-1010/-1011 (Standard Density): Min. and Max. Reading
181
Fig. 10-12: Characteristics Field CLV490-1010/-1011 (Standard Density): Scanning Frequency as a Function of the Radial Reading Distance and Resolution
182
Fig. 10-13: CLV490-1010/-1011 (Standard Density): Deflection Range as a Function of Radial Reading Distance, Deflection Angle and Resolution
183
Fig. 10-14: CLV490-2010/-2011 (High Density): Reading Field Height as a Function of the Reading Distance and Resolution
184
Fig. 10-15: CLV490-2010/-2011 (High Density): Min. and Max. Reading
185
Fig. 10-16: CLV490-2010/-2011 (High Density): Min. and Max. Reading
186
Fig. 10-17: CLV490-2010/-2011 (High Density): Min. and Max. Reading
187
Fig. 10-18: Characteristics Field CLV490-2010/-2011 (High Density): Scanning Frequency as a Function of the Radial Reading Distance and Resolution
188
Fig. 10-19: CLV490-3010/-3011 (High Density): Reading Field Height as a Function of the Reading Distance and Resolution
189
Fig. 10-20: CLV490-3010/-3011: (High Density) Min. and Max. Reading
190
Fig. 10-22: CLV490-3010/-3011 (High Density): Min. and Max. Reading
192
Fig. 10-23: Characteristics Field CLV490-3010/-3011 (High Density): Scanning Frequency as a Function of the Radial Reading Distance and Resolution
193
Fig. 10-24: CLV490-3010/-3011 (High Density): Deflection Range as a Function of Radial Reading Distance, Deflection Angle and Resolution
194
Fig. 10-25: CLV490-6010/-6011 (Low Density): Reading Field Height as a Function
195
Fig. 10-26: CLV490-6010/-6011 (Low Density): Min. and Max. Reading
196
Fig. 10-27: CLV490-6010/-6011 (Low Density): Min. and Max. Reading
197
Fig. 10-28: Characteristics Field CLV490-6010/-6011 (Low Density): Scanning Frequency as a Function of the Radial Reading Distance and Resolution
198
Fig. 10-29: CLV490-7010/-7011 (Low Density): Reading Field Height as a
199
Fig. 10-30: Characteristics Field CLV490-7010/-7011 (Low Density): Scanning Frequency as a Function of the Radial Reading Distance and Resolution
200
Fig. 10-31: CLV490-7010/-7011 (Low Density): Deflection Range as a Function of Radial Reading Distance, Deflection Angle and Tilt at a Resolution of 0.5 MM (19.7 Mil)
201
Table 10-4: Types of the External Parameter Memory in the Connector Cover
202
Fig. 10-32: External Parameter Memory, Installed on the CLV490
202
Fig. 10-33: CLV-Setup: "Device Configuration" Tab with the CLV490 Start Options
204
Fig. 10-34: CLV-Setup: Dialog Box for Adjusting the External Parameter Memory
206
Fig. 10-35: CLV490 with Heater: Temperature Curve Inside the Housing
208
Table 10-5: CLV490 System Messages
210
Table 10-6: Additional CLV490 System Messages for the Connected
210
Table 10-7: Default Settings in CLV-Setup
214
Fig. 10-36: CLV-Setup: Result Display of the Autobaud Detect Function
215
Fig. 10-37: User Interface of the "CLV-Setup" Software
216
Fig. 10-38: CLV-Setup: Entering Commands in the Terminal Emulator
221
Fig. 10-39: Line Scanner: Calculating the Number of Scans for Ladder-Type Bar Code Arrangements
223
Fig. 10-40: Line Scanner: Calculating the Number of Scans for Fence-Type Bar Code Arrangements
223
Fig. 10-41: Line Scanner with Oscillating Mirror: Calculating the Number of Scans for Fence-Type Bar Code Positioning
224
Fig. 10-42: One-Shot: Line Scanner with Oscillating Mirror: Calculating the Number of Scans for Fence-Type Bar Code Positioning
225
Fig. 10-43: Required Distance between the Bar Codes on an Object
226
Table 10-8: Formulas for Calculating the Code Length of a Bar Code
227
Fig. 10-44: Parameterization Example: Prepare a Sketch of the Reading Situation
229
Fig. 10-45: Parameterization Example: Settings on the "Reading Configuration" Tab
230
Fig. 10-46: Parameterization Example: "Autofocus Parameters" Tab
231
Fig. 10-47: Parameterization Example: "Autofocus Limits" Tab
231
Fig. 10-48: Parameterization Example: "Autofocus Optimizations" Tab
232
Fig. 10-49: Parameterization Example: Buttons on the "Device Configuration" Tab
233
Fig. 10-50: Parameterization Example: "Scanner Position Parameters" Tab
233
Fig. 10-51: Parameterization Example: Settings on the "Device Configuration" Tab
234
Fig. 10-52: Parameterization Example: Settings on the "Code Configuration" Tab
235
Fig. 10-53: Parameterization Example: "2/5 Interleaved" Tab
235
Fig. 10-54: Parameterization Example: "Host Interface" Tab (Default Setting)
236
Fig. 10-55: Parameterization Example: "Data Strings" Tab (Default Setting)
236
Fig. 10-56: Auxiliary Input Via the Auxiliary Interface of the CLV490
237
Fig. 10-57: CLV-Setup: Auxiliary Input Via the Terminal Emulator
238
Table 10-9: Communication Parameters on the Terminal/Pc for the Auxiliary
239
Table 10-10: Communication Parameter Settings for the SICK Hand-Held Scanner from the IT 38Xx/46Xx/48Xx/58Xx Series
239
Table 10-11: CLV490 Variants
243
Table 10-12: Accessories: Mounting Accessories
243
Table 10-13: Accessories: Hood
243
And Function Interfaces)
244
Table 10-14: Accessories: Connection Modules
244
Table 10-15: Accessories: Extensions for Connection Modules
245
Table 10-16: Accessories: Cables and Connector Covers for CLV490 Without
247
Table 10-17: Accessories: Cables and Connector Covers for CLV490 with Heater
249
Table 10-18: Accessories: Plug-In Connections
250
Table 10-19: Accessories: Incremental Encoder
250
Fig. 10-58: Dimensions of the Angle Bracket, Single No. 2013824
251
Fig. 10-59: Dimensions of the Articulated Bracket No. 2018435
251
Fig. 10-60: Front View of Quick Clamping Device No. 2016110 with Angle Braket No. 2013824
251
Fig. 10-61: Dimensions of the Hinge Bracket, No. 2022996
252
Fig. 10-62: Dimensions of the Mirror Hood, No. 2032070
252
Table 10-20: Supplementary Documentation
253
Parameter Memory
258
Fig. 10-63: Copy of the Declaration of Conformity (Page 1, Scaled Down)
262
Fig. 10-64: Scannable Bar Codes with Various Module Widths (Print Ratio 2:1)
269
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SICK CLV 490-0011 Operating Instructions Manual (184 pages)
Brand:
SICK
| Category:
Barcode Reader
| Size: 3 MB
Table of Contents
Table of Contents
5
SICK AG · Auto Ident · Germany · All Rights Reserved
10
SICK AG · Auto Ident · Germany · All Rights Reserved
12
Figures and Tables
14
SICK AG · Auto Ident · Germany · All Rights Reserved
14
1 Notes on this Document
15
Purpose
15
Target Audience
15
Information Content
15
Symbols
16
2 Safety Information
17
Authorized Users
17
Mounting and Maintenance
17
Electrical Installation and Replacement
17
Startup, Operation and Configuration
17
Intended Use
17
General Safety Instructions and Protection Measures
17
Quick Stop and Quick Restart
19
Stopping the CLV
19
Restarting the CLV
19
Environmental Information
19
Power Requirements
20
Disposal after Removal from Service
20
3 Product Description
21
Design
21
Variants
21
System Requirements
21
Layout
23
Method of Operation
24
Autofocus Function
25
Event-Controlled Dynamic Focus Control
26
Scan Procedure Variants
26
Additional Components
27
Indicators and Control Elements
27
Control Elements
27
Function of the Leds
27
4 Installation
31
Installation Sequence
31
Preparations
31
Required Components
31
Required Accessories
31
Required Auxiliary Parts
31
Replacing the Laser Warning Label
32
Selecting the Mounting Location
32
Mounting Accessories
32
Distance between the CLV and the Bar Code
34
Count Direction of the Code Position CP and Code Angle CW
36
Mounting and Adjusting the Device
37
Mounting the CLV
37
Adjusting the CLV
38
Adjusting Mode
39
Mounting the External Components
40
Mounting the AMV/S 60 Connection Module
40
Mounting the External Reading Pulse Sensor
40
Mounting the Sensors for Detecting the Object Distance
42
Dismantling the Device
43
5 Electrical Installation
45
Installation Sequence
45
Electrical Connections and Cables
46
Wire Cross-Sections
46
Prefabricated Cables (Overview)
46
Connections/Cables for the AMV/S Connection Module
47
Connections/Cables for the Bus Connection Modules BMV 10 and BMS 20
48
Connections/Cables for the External Parameter Memory (Connection to AMV/S or BMV 10/BMS 20)
49
Connections/Cables for the Connector Cover (Connection to AMV 100/200 or BMV 10)
49
Connector Pin Assignment
50
Terminals on the CLV
50
External Parameter Memory No. 2 020 307 (Accessory) Connector Cover No. 2 021 298 (Accessory)
51
Preparations for Electrical Installation
52
Requirements for the Host Interface
52
Supply Voltage
52
Non-SICK Power Supply Unit/Connections Without the Connection Module
53
Electrical Installation Procedure
57
Individual Steps
57
Tools
57
Connecting the Supply Voltage
57
Connecting the Host Interface
58
Connecting the PC
59
Connecting the Switching Inputs
60
Connecting the "Result 1
63
6 Operation
65
Overview of Steps for Starting up the CLV
65
Default Settings
65
Default Settings of the Line Scanner CLV 490-0010/-0011
66
Default Settings of the Line Scanner with Oscillating Mirror
66
Clv 490-1010/-1011
66
Quick Start
67
Switching the CLV on for the First Time with the Factory Default Settings
67
Switching the CLV with External Parameter Memory Connected on for the First Time with the Factory Default Settings
68
Configuring (Parameterizing) the CLV
69
Configuring the CLV Via the User Interface of CLV Setup
69
Function of the Tabs in CLV Setup (Overview)
70
Guide to Parameterization Menu
73
Configuring the CLV with Command Strings
81
Operating Modes and Outputting the Reading Result
83
Reading Mode (Standard Operating Mode)
83
Percentage Evaluation
86
Adjusting Mode
87
Background Teach-In
88
Show CP-Limits
89
Displaying and Editing Operating Data
91
Reading Diagnosis
91
Monitor Host Interface
92
Auxiliary Input
94
Self-Test
94
Executing CLV Functions Interactively
95
CLV Messages
96
Displaying Messages
96
System Messages
96
Warning Messages
96
Error Messages
97
Switching off the CLV
97
7 Maintenance
99
Cleaning the CLV During Operation
99
Maintenance
100
Disposal
100
8 Troubleshooting
101
Overview of the Possible Errors and Malfunctions
101
Mounting Errors
101
Electrical Installation Errors
101
Parameter Errors
101
Malfunctions
101
Monitoring
101
Error Messages
102
CLV Without External Parameter Memory
102
LED Error Messages for the External Parameter Memory
105
Messages for Errors Accessing the External Parameter Memory
107
ST Error Status in the Reading Result of a Bar Code
109
Troubleshooting
109
General Malfunctions: CLV Not Ready
111
Malfunctions in Reading Mode: Reading Trigger Errors
112
Malfunctions in Reading Mode: Result Output Errors
114
Malfunctions in Reading Mode: Errors in the Result Status Output
118
Malfunctions in Reading Mode: Oscillating Mirror Errors
119
Sick Support
120
9 Technical Data
121
Data Sheet CLV 490-0010 Bar Code Scanner
121
Data Sheet CLV 490-1010 Bar Code Scanner
122
Data Sheet CLV 490-0011 Bar Code Scanner
122
Data Sheet CLV 490-1011 Bar Code Scanner
123
Dimensioned Drawings - CLV
123
Line Scanner with Oscillating Mirror (Without/With Heater)
124
10 Appendix
125
Overview
125
Specification Diagrams
126
Reading Conditions for All Diagrams
126
Reading Performance Data Line Scanner
127
Reading Performance Data Line Scanner with Oscillating Mirror
133
Fig. 10-13: CLV 490-1010/-1011: Deflection Range as a Function of Reading Distance, Deflection Angle and Resolution
139
Installing and Operating the External Parameter Memory
140
Function
140
Fig. 10-14: External Parameter Memory, Installed on the CLV
140
Installation and Electrical Connection
141
Operation
141
Fig. 10-15: CLV Setup: Device Configuration Tab with the CLV Start Options
141
Switching on the Device for the First Time
142
Adjusting the Parameter Set in the External Parameter Memory after It Has Been Downloaded to the CLV
142
Fig. 10-16: CLV Setup: Dialog Box for Adjusting the External Parameter Memory
142
Meaning of the Leds
143
Error Messages
143
Replacing a CLV
143
Optional Heating
144
Features
144
Design
144
Function
144
Fig. 10-17: CLV with Heater: Temperature Curve Inside the Housing
144
Outdoor Applications
145
System Messages
146
CLV Without External Parameter Memory
146
CLV with External Parameter Memory Connected
146
Installing and Operating the CLV Setup Program
147
Preparations
147
Installing the Software
147
Starting CLV Setup
149
Fig. 10-18: CLV Setup: Results of the Autobaud Detect Function
150
User Interface
151
Fig. 10-19: CLV Setup
151
Functions
152
CLV Setup Help
152
Transferring Parameter Sets between CLV Setup and the CLV
153
Unknown Parameters
153
Log File in the Terminal Emulator
154
10.6.10 Starting CLV Setup with an INI File as an Argument
154
Calculating Parameter Values for Setting the CLV
155
Calculating the Number of Scans (for Standard Decoders)
155
Fig. 10-20: Line Scanner: Calculating the Number of Scans for Ladder-Type Bar Code Arrangements
155
Fig. 10-21: Line Scanner: Calculating the Number of Scans for Fence-Type Bar Code Arrangements
155
Fig. 10-22: Line Scanner with Oscillating Mirror: Calculating the Number of Scans for Fence-Type Bar Code Arrangements
156
Calculating the Start Position and Mirror Speed for the Forward and Return Phase of the One-Shot Function
157
Fig. 10-23: One-Shot: Line Scanner with Oscillating Mirror: Calculating the Number of Scans for Fence-Type Bar Code Arrangements
157
Calculating the Necessary Bar Code Clearence if Several Bar Codes Are Read on each Object
158
Fig. 10-24: Required Distances between the Bar Codes on an Object
158
Tables
159
Calculating the Code Length of a Bar Code
159
Special Applications and Procedures
160
Auxiliary Input
160
Fig. 10-25: Auxiliary Input Via the Terminal Interface of the CLV
160
Fig. 10-26: CLV Setup: Auxiliary Input on the Terminal Emulator
161
Daisy-Chain Configuration
163
SICK Network (RS 485)
163
Profibus DP
163
Replacing a CLV (Copying the Parameter Set)
164
10.10.1 Downloading the Parameter Set
164
10.10.2 Importing the Parameter Set from the External Memory
165
10.11 Accessories
166
10.11.1 Mounting Accessories
166
10.11.2 Connection Modules
166
Cables, External Parameter Memories and Plug Covers
167
10.11.4 Plug-In Connections
168
10.11.5 Reading Pulse Generators
168
10.11.6 Network Controller
168
10.12 Dimensioned Drawings of the Accessories
169
Fig. 10-29: Front View of Quick Clamping Device No. 2 016 110 with Angle
169
10.13 Supplementary Documentation
170
10.14 Glossary
171
10.15 Index
178
10.16 Bar Code Examples
183
Fig. 10-30: Scannable Bar Codes with Various Module Widths (Print Ratio 2:1)
183
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