SICK Advanced CLV65 Series Operating Instructions Manual

SICK Advanced CLV65 Series Operating Instructions Manual

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O P E R AT I N G I N S T R U C T I O N S
CLV65x
Bar Code Scanner
Advanced Line

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Summary of Contents for SICK Advanced CLV65 Series

  • Page 1 O P E R AT I N G I N S T R U C T I O N S CLV65x Bar Code Scanner Advanced Line...
  • Page 2 Microsoft Corporation in the USA and other countries. Acrobat Reader is a trademark of Adobe Systems Incorporated. Latest manual version For the latest version of this manual (PDF), see www.sick.com. © SICK AG · Division Auto Ident · Germany · All rights reserved 8011980/0000/2009-04-21...
  • Page 3: Table Of Contents

    Maintenance ........................75 Maintenance during operation...............75 Cleaning the bar code scanner ..............75 Cleaning further optical effective surfaces ...........77 Checking the incremental encoder..............78 Replacing a bar code scanner................78 8011980/0000/2009-04-21 © SICK AG · Division Auto Ident · Germany · All rights reserved...
  • Page 4 Calculating the code length of a bar code ..........108 11.4 Dimensional drawing accessories...............109 11.5 Supplementary documentation ..............113 11.6 Glossary......................114 11.7 EC Declaration of Conformity...............122 11.8 Code samples of bar codes (selection)............123 © SICK AG · Division Auto Ident · Germany · All rights reserved 8011980/0000/2009-04-21...
  • Page 5: Figures And Tables

    Rich Text Format (standardised document format with format description) Secure Digital SMART SICK Modular Advanced Recognition Technology SOPAS-ET SICK Open Portal for Application and Systems Engineering Tool (PC software for Windows for confi- guring the bar code scanner) Progammable Logic Controller TCP/IP Transmission Control Protocol/Internet Protocol 8011980/0000/2009-04-21 ©...
  • Page 6: Tables

    Reading conditions for all specification diagrams ........84 Tab. 11-1: Help table for calculating the code length of a bar code ......108 Tab. 11-2: Supplementary documentation ..............113 © SICK AG · Division Auto Ident · Germany · All rights reserved 8011980/0000/2009-04-21...
  • Page 7: Figures

    Configuration with SOPAS-ET and storage the parameter set....... 70 Fig. 8-1: Cleaning the reading window ................77 Fig. 8-2: Cleaning of the external optical sensors (reading pulse generator) .... 77 8011980/0000/2009-04-21 © SICK AG · Division Auto Ident · Germany · All rights reserved...
  • Page 8 Fig. 10-17: Depth of field ranges of the CLV651 line scanner with oscillating mirror (side reading window): Resolution 0.5 mm (19.7 mil); inclination angle 45°; aperture angle 25°/55° .........101 © SICK AG · Division Auto Ident · Germany · All rights reserved 8011980/0000/2009-04-21...
  • Page 9 EC Declaration of Conformity for the bar code scanner (page 1, scaled down version) ..............122 Fig. 11-6: Code samples of bar codes of various module widths (print ratio 2:1) ....................123 8011980/0000/2009-04-21 © SICK AG · Division Auto Ident · Germany · All rights reserved...
  • Page 10 Figures and Tables Chapter Operating Instructions CLV65x Bar Code Scanner © SICK AG · Division Auto Ident · Germany · All rights reserved 8011980/0000/2009-04-21...
  • Page 11: Notes On This Document

    Further information about the design of the bar code scanner as well as the bar code tech- nology is available from SICK AG, Auto Ident division. On the Internet at www.sick.com. 8011980/0000/2009-04-21 © SICK AG · Division Auto Ident · Germany · All rights reserved...
  • Page 12: Used Symbols

    This symbol indicates a reference to other information in the glossary. Note This symbol denotes a section in which the operation steps with the SOPAS-ET configuration software are described. Important This symbol indicates supplementary technical documentation. © SICK AG · Division Auto Ident · Germany · All rights reserved 8011980/0000/2009-04-21...
  • Page 13: Safety Information

    • Knowledge of the software and hardware environment in each operational area (e. g. conveyor system) Tab. 2-1: Required qualification for starting up the bar code scanner 8011980/0000/2009-04-21 © SICK AG · Division Auto Ident · Germany · All rights reserved...
  • Page 14: Intended Use

    RS-232 or Ethernet. Important Any warranty claims against SICK AG shall be deemed invalid in case of changes to the bar code scanner, such as opening the housing, this includes modifications during installation and electrical installation or changes to the SICK software.
  • Page 15: Fig. 2-1: Outlet Opening Of The Laser Radiation At The Reading Window (Shown Here: Ethernet Version)

    IEC 60825-1 and 21 CFR 1040.10 (see the warning sign on the device for the date of pu- blication) Maintenance is not required to ensure compliance with laser class 2. 8011980/0000/2009-04-21 © SICK AG · Division Auto Ident · Germany · All rights reserved...
  • Page 16: Tab. 2-2: Laser Data Of Clv65X

    (not included in delivery) have to be attached to the machine next to the outlet opening of the laser radiation! © SICK AG · Division Auto Ident · Germany · All rights reserved 8011980/0000/2009-04-21...
  • Page 17: Quick Stop And Quick Restart

    Connect the 15-pole D-Sub-HD connector of the bar code scanner's connection cable to the connection module. The bar code scanner starts up using the most recent permanently saved configurati- on. The daily operating hours counter is reset. 8011980/0000/2009-04-21 © SICK AG · Division Auto Ident · Germany · All rights reserved...
  • Page 18: Environmental Information

    All values with unwired switching outputs. 2.5.2 Dispose of the device after decommissioning SICK AG will not currently accept the return of any devices which can no longer be operated or repaired. Inoperable or irreparable devices must be disposed of in an environmentally friendly ...
  • Page 19: Quick-Start

    Connect the PC to the bar code scanner's Ethernet interface (Ethernet version). For detailed instructions, see chapter 5 Installation, page 43 chapter 6 Electrical in- stallation, page 8011980/0000/2009-04-21 © SICK AG · Division Auto Ident · Germany · All rights reserved...
  • Page 20: Establishing Connection With The Bar Code Scanner

    , CLV65 register tab. ROJECT TREE UICKSTART Fig. 3-1: Quickstart register tab of SOPAS-ET configuration software © SICK AG · Division Auto Ident · Germany · All rights reserved 8011980/0000/2009-04-21...
  • Page 21: Fig. 3-2: Quickstart Register Tab In Single Device Mode

    Install the bar code scanner in such a way that the bar code scanner's light meets the  idle object (code) at a 15° angle (skew). Correct or optimise the parameter values where necessary via the SOPAS-ET configura-  tion software. 8011980/0000/2009-04-21 © SICK AG · Division Auto Ident · Germany · All rights reserved...
  • Page 22 Quick-Start Chapter 3 Operating Instructions CLV65x Bar Code Scanner © SICK AG · Division Auto Ident · Germany · All rights reserved 8011980/0000/2009-04-21...
  • Page 23: Product Description

    105°. This corresponds to the central position (default settings) of the laser beam perpen- dicular to the scan direction. 4.1.1 Device view Fig. 4-1: Housing types of the CLV65x bar code scanner 8011980/0000/2009-04-21 © SICK AG · Division Auto Ident · Germany · All rights reserved...
  • Page 24: Fig. 4-2: Device View Of The Clv65X Bar Code Scanner (Shown Here: Ethernet-Version)

    Product description Chapter 4 Operating Instructions CLV65x Bar Code Scanner Fig. 4-2: Device view of the CLV65x bar code scanner (shown here: Ethernet-Version) © SICK AG · Division Auto Ident · Germany · All rights reserved 8011980/0000/2009-04-21...
  • Page 25: Included In Delivery

    Code Scanner" product information (see chapter 11.5 Supplementary documentation, page 113). Important For save operation of the Micro-SD memory card, use only SICK approved memory card. 4.2.1 Contents of the CD-ROM • "SOPAS-ET": Configuration software for Windows PCs with integrated online help sys- tem (HTML files) •...
  • Page 26: Device Versions

    General system requirements derive from the bar code scanner's technical data (see chapter 10 Technical data, page 81). The requirements and conditions for Installation, Electrical installation Startup and configuration are summarised in the respective chapters. © SICK AG · Division Auto Ident · Germany · All rights reserved 8011980/0000/2009-04-21...
  • Page 27: Product Features And Functions (Overview)

    • Host interface: two data output formats configurable, switchable to different physical interfaces, parallel operation possible • Aux interface: fixed data output format, switchable to different physical interfaces, par- allel operation possible 8011980/0000/2009-04-21 © SICK AG · Division Auto Ident · Germany · All rights reserved...
  • Page 28: Bar Code Scanner's Methods Of Operation

    • Ethernet version: Revolving connector unit on the device with two M12 circular connec- tors • Connection module CDB620/CDM420 for connection to the host computer (standalo- ne) and for integrating into the SICK-specific CAN-SENSOR network, as well as via CA- Nopen • Bus connection module CMF400 in connection module CDM420 for connecting to field bus systems Tab.
  • Page 29: Fig. 4-3: Bar Code Scanner's Methods Of Operation In A Conveyor System (Schematic)

    The SOPAS-ET configuration software can, among other things, be used to configure the rea- ding angle and the symbol contrast: , CLV65 register tab. ROJECT TREE ARAMETER EADING CONFIGURATION ODELABEL PROPERTIES 8011980/0000/2009-04-21 © SICK AG · Division Auto Ident · Germany · All rights reserved...
  • Page 30 The trigger source can be configured using the SOPAS-ET configuration software: , CLV65 ROJECT ARAMETER EADING ONFIGURATION BJECT RIGGER ONTROL TART register tab TOP OF BJECT RIGGER © SICK AG · Division Auto Ident · Germany · All rights reserved 8011980/0000/2009-04-21...
  • Page 31: Fig. 4-4: Optimization Of The Depth Of Field For The Object

    The autofocus function can be configured using the SOPAS-ET configuration software: , CLV65 register ROJECT TREE ARAMETER EADING CONFIGURATION OCUS CONTROL PTIONS tab, A parameter UTOFOCUS 8011980/0000/2009-04-21 © SICK AG · Division Auto Ident · Germany · All rights reserved...
  • Page 32: Fig. 4-5: Switching The Focus For Clv65X: Division Of The Entire Reading Area In Distance Configurations

    ROJECT TREE ARAMETER EADING CONFIGURATION SCILLATING MIRROR , CLV65 ROJECT TREE ARAMETER EADING CONFIGURATION OCUS CONTROL , CLV65 ROJECT TREE ARAMETER EADING CONFIGURATION YNAMIC READING CONFIGURATION © SICK AG · Division Auto Ident · Germany · All rights reserved 8011980/0000/2009-04-21...
  • Page 33: Fig. 4-6: Oscillating Mirror Clv65X: Example Of Focal Position Control In Search Run

    The behaviour or the position of the oscillating mirror can be configured via the SOPAS-ET configuration software: , CLV65 ROJECT TREE ARAMETER EADING CONFIGURATION SCILLATING MIRROR SCILLATING MIR register tab 8011980/0000/2009-04-21 © SICK AG · Division Auto Ident · Germany · All rights reserved...
  • Page 34 ARAMETER ODE CONFIGURATION ODE TYPES The selected code types can be configured individually. For this purpose, separate register tabs are available in the configuration software SOPAS-ET. © SICK AG · Division Auto Ident · Germany · All rights reserved 8011980/0000/2009-04-21...
  • Page 35: Fig. 4-7: Reading Operation Mode For The Clv65X Bar Code Scanner In Stand-Alone Operation

    Furthermore, the evaluation conditions, filters and sorters for data output to the host com- puter can be configured: , CLV65 ROJECT ARAMETER ROCESSING VALUATION ONDITION , CLV65 ROJECT ARAMETER ROCESSING ILTER ORTER FOR UTPUT 8011980/0000/2009-04-21 © SICK AG · Division Auto Ident · Germany · All rights reserved...
  • Page 36: Tab. 4-4: Data Interface Function

    / IO ROJECT ARAMETER ETWORK NTERFACE ERIAL , CLV65 / IO ROJECT ARAMETER ETWORK NTERFACE THERNET , CLV65 / IO , CAN ROJECT ARAMETER ETWORK NTERFACE © SICK AG · Division Auto Ident · Germany · All rights reserved 8011980/0000/2009-04-21...
  • Page 37 For the Ethernet version of the bar code scanner, the two outputs are only available with the connection module CDB620/CDM420 in combination with the para- meter memory module CMC600. 8011980/0000/2009-04-21 © SICK AG · Division Auto Ident · Germany · All rights reserved...
  • Page 38: Control Elements And Indicators

    • During normal reading mode the bar graph display is switched off. Tab. 4-5: LED indications Important The “Result“ LED is not coupled with one of the “Result 1“ or "Result 2" outputs. © SICK AG · Division Auto Ident · Germany · All rights reserved 8011980/0000/2009-04-21...
  • Page 39: Tab. 4-6: Meaning Of The Leds During Activation Of Buttons

    Meaning of the LEDs during activation of buttons Important When using the buttons, the "Laser" LED's function differs from its original function in rea- ding operation, the display of the switched-on laser diode. 8011980/0000/2009-04-21 © SICK AG · Division Auto Ident · Germany · All rights reserved...
  • Page 40 The bar code scanner is ready for reading and waits for a reading pulse. Important When using the Auto-Setup function, make sure that the bar code is in the maximum readable distance to the bar code scanner. © SICK AG · Division Auto Ident · Germany · All rights reserved 8011980/0000/2009-04-21...
  • Page 41 After that the bar code scanner remains in button operating mode. • You cannot switch off or turn down the beeper in button operating mode. 8011980/0000/2009-04-21 © SICK AG · Division Auto Ident · Germany · All rights reserved...
  • Page 42: Fig. 4-8: Micro Sd Memory Card For Storing The Parameter Set

    If both the Micro SD memory card and the parameter memory module CMC600 are available, the bar code scanner will load the parameter set from the CMC600. © SICK AG · Division Auto Ident · Germany · All rights reserved 8011980/0000/2009-04-21...
  • Page 43: Installation

    • Installing the reading pulse sensor for reading pulse triggering Important Do not open the bar code scanner's housing. If the device is opened, the SICK AG warranty shall not apply. Installation preparations Observe the following general requirements for installation: •...
  • Page 44: Fig. 5-1: Example: Fixing The Bar Code Scanner With The Bracket No. 2042800

    – Screw length depends on the thickness of the mounting device – Maximum thread reach in the bar code scanner is 5 mm (0.2 in) from the housing surface © SICK AG · Division Auto Ident · Germany · All rights reserved 8011980/0000/2009-04-21...
  • Page 45: Installation Location

    (see chapter 6.2 Electrical installation preparations, page 53 chapter 5.5.1 Installing connection module CDB620 or CDM420, page 51). 8011980/0000/2009-04-21 © SICK AG · Division Auto Ident · Germany · All rights reserved...
  • Page 46: Fig. 5-3: Allocation Of The Scanning Line(S) For The Bar Code And Conveyor System

    10.4 Specification diagrams, page 84) the depth of field is shown depending on the adjustable focus position and the aperture angles used for various resolutions (modul widths). © SICK AG · Division Auto Ident · Germany · All rights reserved 8011980/0000/2009-04-21...
  • Page 47: Tab. 5-1: Permitted Reading Angles Between The Scanning Line And Bar Code

    45° (depending on module width) Step angle γ (skew) max. 45° (depending on module width) Tab. 5-1: Permitted reading angles between the scanning line and bar code 8011980/0000/2009-04-21 © SICK AG · Division Auto Ident · Germany · All rights reserved...
  • Page 48: Fig. 5-6: Avoiding Surface Reflection Using The Line Scanner As An Example: Angle Between Emitting Light And Bar Code (Tilted Away From The Plumb Line)

    In addition, the line scanner with oscillating mirror can display the deflection angle of the scanning line under which the bar code scanner detects the bar code on the red scanning line as CW (code angle) value. © SICK AG · Division Auto Ident · Germany · All rights reserved 8011980/0000/2009-04-21...
  • Page 49: Fig. 5-7: Counting Direction Of The Reading Angle Ra Within The Scanning Line And Of The Code Angle Cw With Oscillating Mirror

    (20° = 40 CW) Fig. 5-7: Counting direction of the reading angle RA within the scanning line and of the code angle CW with oscillating mirror 8011980/0000/2009-04-21 © SICK AG · Division Auto Ident · Germany · All rights reserved...
  • Page 50: Installation Of The Bar Code Scanner

    5. Screw M5 bolts through the holder and into the bar code scanner's blind hole taps and gently tighten them. 6. Adjust the bar code scanner (see chapter 7.6.1 Adjusting the bar code scanner, page 73). © SICK AG · Division Auto Ident · Germany · All rights reserved 8011980/0000/2009-04-21...
  • Page 51: Installation Of External Components

    Depending on the application, the sensor should be attached in such a way that bar codes on different sized objects can be fully read during the evaluation (rea- ding gate). 8011980/0000/2009-04-21 © SICK AG · Division Auto Ident · Germany · All rights reserved...
  • Page 52: Removing The Bar Code Scanner

    Removing the bar code scanner Removal of the components is described in chapter 8.5.1 Removing the bar code scanner, page © SICK AG · Division Auto Ident · Germany · All rights reserved 8011980/0000/2009-04-21...
  • Page 53: Electrical Installation

    The following resources are required for electrical installation: • Tool • Digital measuring device (current/voltage measurement) 8011980/0000/2009-04-21 © SICK AG · Division Auto Ident · Germany · All rights reserved...
  • Page 54: Electrical Connections And Cables

    Standard version: Electrical connections at the bar code scanner with connection cable Fig. 6-2: Ethernet version: Electrical connections at the bar code scanner with connector unit © SICK AG · Division Auto Ident · Germany · All rights reserved 8011980/0000/2009-04-21...
  • Page 55: Tab. 6-1: Electrical Connections To The Bar Code Scanner With A Fixed Cable And Connector (Standard Version)

    Electrical connections to the bar code scanner with connector unit (Ethernet version) Important Additional digital inputs and outputs are available at connection module CDB620/CDM420 (available from week 07/2008) in combination with the parameter memory module CMC600. 8011980/0000/2009-04-21 © SICK AG · Division Auto Ident · Germany · All rights reserved...
  • Page 56: Tab. 6-3: Standard Version: Pin Assignment Of The 15-Pole D-Sub-Hd

    Bar code scanner's connections with connector unit (Ethernet version) Signal Function Transmitter+ Receiver+ TD– Transmitter- RD– Receiver- – – Shield Tab. 6-4: Ethernet version: Pin assignment of the 4-pole M12 socket © SICK AG · Division Auto Ident · Germany · All rights reserved 8011980/0000/2009-04-21...
  • Page 57: Tab. 6-5: Ethernet Version: Pin Assignment On The 12-Pole M12 Plug

    (standard version) and for the Ethernet version via the CDB620/CDM420 connection module in combination with the parameter memory module CMC600. 8011980/0000/2009-04-21 © SICK AG · Division Auto Ident · Germany · All rights reserved...
  • Page 58: Performing Electrical Installation

    The output circuit of the power supply must be electrically separated from the input circuit. This is usually created by means of a safety transformer in accordance with IEC 742 (VDE 0551). © SICK AG · Division Auto Ident · Germany · All rights reserved 8011980/0000/2009-04-21...
  • Page 59: Tab. 6-6: Recommended Maximum Cable Lengths, Depending On The Selected

    Max. 115,200 Bd Max. 500 m (1,640 ft) With corresponding line termination according to specification Tab. 6-6: Recommended maximum cable lengths, depending on the selected data transfer rate 8011980/0000/2009-04-21 © SICK AG · Division Auto Ident · Germany · All rights reserved...
  • Page 60: Fig. 6-4: Wiring The Serial Host Data Interfaces (Rs-232 Or Rs-422) On The 15-Pole D-Sub-Hd Plug

    Terminating the RS-422 data interface Termination can be performed either in connection module CDB620 or CDM420. See ope- rating instructions "Connection module CDB620" or "Connection module CDM420". © SICK AG · Division Auto Ident · Germany · All rights reserved 8011980/0000/2009-04-21...
  • Page 61: Fig. 6-5: Function Of The Ethernet Interface

    Fig. 6-5: Function of the Ethernet interface Important The Ethernet interface has an auto-MDIX function. This automatically sets the speed and any cross connection that is required. 8011980/0000/2009-04-21 © SICK AG · Division Auto Ident · Germany · All rights reserved...
  • Page 62: Tab. 6-7: Ratings For The Switching Inputs

    | ≤ 32 V; 0.7 mA ≤ |I | ≤ 5.0 mA Tab. 6-7: Ratings for the switching inputs Connect switching inputs depending on application.  © SICK AG · Division Auto Ident · Germany · All rights reserved 8011980/0000/2009-04-21...
  • Page 63: Tab. 6-8: Ratings For The Switching Outputs

    To wire the switching outputs using connection module CDB620 or CDM420, see the ope- rating instructions "Connection Module CDB620" (no. 8012119, German/English) or "Con- nection Module CDM420-0001" (no. 8010004, German/English). 8011980/0000/2009-04-21 © SICK AG · Division Auto Ident · Germany · All rights reserved...
  • Page 64: Pin Assignment And Wire Colour Assignment Of The Assembled Cables

    SensGND Common ground for the switching inputs – – Shield – Tab. 6-10: Pin assignment of the 12-pole M12 socket and the 15-pole D-Sub-HD plug © SICK AG · Division Auto Ident · Germany · All rights reserved 8011980/0000/2009-04-21...
  • Page 65: Tab. 6-11: Pin Assignment Of The 12-Pole M12 Socket And Wire Colours At The Open End

    CAN bus (IN/OUT) white CAN L CAN bus (IN/OUT) blue Tab. 6-12: Pin assignment of the 5-pole M12 plug and wire colours at the open end 8011980/0000/2009-04-21 © SICK AG · Division Auto Ident · Germany · All rights reserved...
  • Page 66: Tab. 6-13: Pin Assignment Of The 15-Pole D-Sub-Hd Socket And Wire Colours At The Open Cable End

    SensGND Common ground for the switching white-black inputs Tab. 6-13: Pin assignment of the 15-pole D-Sub-HD socket and wire colours at the open cable end © SICK AG · Division Auto Ident · Germany · All rights reserved 8011980/0000/2009-04-21...
  • Page 67: Startup And Configuration

    • Diagnosing the system SOPAS-ET can also be started in Single Device Mode. Only one device can be configured in this mode. 8011980/0000/2009-04-21 © SICK AG · Division Auto Ident · Germany · All rights reserved...
  • Page 68: Establish Communication With The Bar Code Scanner

    Directly connect the PC (serial interface) to the AUX or HOST connection of the bar code scanner using a suitable cable. Tab. 7-2: Connection between the PC with SOPAS-ET configuration software and the bar code scanner © SICK AG · Division Auto Ident · Germany · All rights reserved 8011980/0000/2009-04-21...
  • Page 69 (S HECK 3. For configuration of the devices see chapter 7.4.2 Configuring the bar code scanner, page 8011980/0000/2009-04-21 © SICK AG · Division Auto Ident · Germany · All rights reserved...
  • Page 70: First Startup

    Load the optimised configuration into the bar code scanner and save permanently • Save the project file with the configuration data of the bar code scanner on the PC © SICK AG · Division Auto Ident · Germany · All rights reserved 8011980/0000/2009-04-21...
  • Page 71 In order to load the current settings permanently in the bar code scanner, select the  command P in the menu bar under CLV65 or click on ARAMETER AVE PERMANENT the tool bar. 8011980/0000/2009-04-21 © SICK AG · Division Auto Ident · Germany · All rights reserved...
  • Page 72: Default Setting

    Settings which have been previously made for the communication parameters of the Ethernet interfaces or serial data interfaces are kept and the current connection(s) to the bar code scanner remain(s) established. © SICK AG · Division Auto Ident · Germany · All rights reserved 8011980/0000/2009-04-21...
  • Page 73: Adjusting The Bar Code Scanner

    4. Align the bar code scanner in such a way that the good read rate is between 70 and 100%. 5. Tighten the screws on the bar code scanner. The bar code scanner is aligned with the bar code. 8011980/0000/2009-04-21 © SICK AG · Division Auto Ident · Germany · All rights reserved...
  • Page 74 Startup and configuration Chapter 7 Operating Instructions CLV65x Bar Code Scanner © SICK AG · Division Auto Ident · Germany · All rights reserved 8011980/0000/2009-04-21...
  • Page 75: Maintenance

    The bar code scanner functions maintenance free. Maintenance is not required to ensure compliance with the bar code scanner's laser class 2. Important Do not open the bar code scanner's housing. If the device is opened, the SICK AG warranty shall not apply. Cleaning the bar code scanner...
  • Page 76  Important Electrostatic charges cause dust particles to stick to the reading window. This effect can be combated by using anti-static SICK synthetic cleaner (no. 5600006) in combination with a SICK lens cloth (no. 4003353). Cleaning the reading window Switch off device when cleaning (see laser protection).
  • Page 77: Cleaning Further Optical Effective Surfaces

    In order to prevent incorrect switching behaviour, remove soiling from the optical effec-  tive surfaces of the external sensors. Fig. 8-2: Cleaning of the external optical sensors (reading pulse generator) 8011980/0000/2009-04-21 © SICK AG · Division Auto Ident · Germany · All rights reserved...
  • Page 78: Checking The Incremental Encoder

    SOPAS-ET configuration software, transfer the configuration stored on the PC via download to the bar code scanner and permanently store the con- figuration there. © SICK AG · Division Auto Ident · Germany · All rights reserved 8011980/0000/2009-04-21...
  • Page 79: Troubleshooting

    Data trafic on the Host-, Aux- and CAN-interface The LEDs can display possible malfunctions or errors. Please refer to the system informati- on for further details. 8011980/0000/2009-04-21 © SICK AG · Division Auto Ident · Germany · All rights reserved...
  • Page 80: Status Protocol

    Only return devices after consultation with the SICK Service.  Important Repairs to the bar code scanner should only be carried out by qualified and authorised SICK AG service staff. © SICK AG · Division Auto Ident · Germany · All rights reserved 8011980/0000/2009-04-21...
  • Page 81: Technical Data

    Ethernet version: 1 ("Sensor 1"), 2 additional inputs via CMC600 in CDB620, optodecoupled, V max. 32 V, reverse polarity protected, can be wired with PNP output, configurable debouncing 0 ... 10,000 ms 8011980/0000/2009-04-21 © SICK AG · Division Auto Ident · Germany · All rights reserved...
  • Page 82: Tab. 10-1: Technical Specifications Of The Bar Code Scanner Clv65X (Line Scanner)

    • Power supply by LPS or Class-2 power supply unit • Use SICK connection cables (category AVL V2 according to UL 758) with a length of up to 3 m (9.84 ft) The certification applies for devices with appropriate marking on the type plate. The enclosure rating (IP) is not UL certified.
  • Page 83: Data Sheet For The Clv65X Bar Code Scanner

    (32 ... 104 °F) Tab. 10-3: Technical specifications for UL certification: bar code scanner with connection cable from 0.9 m (1 ft) up to 6 m (19.7 ft) 8011980/0000/2009-04-21 © SICK AG · Division Auto Ident · Germany · All rights reserved...
  • Page 84: Specification Diagrams

    Therefore, the depth of focus diagram consists of a slice-shaped sequence of many reading area diagrams along the focus position. © SICK AG · Division Auto Ident · Germany · All rights reserved 8011980/0000/2009-04-21...
  • Page 85: Fig. 10-1: Meaning Of Selection 1 , 2 And 3 In The Reading Area Diagram Related To Depth Of Focus Diagram

    Technical data Operating Instructions Chapter 10 CLV65x Bar Code Scanner Fig. 10-1: Meaning of selection in the reading area diagram related to depth of focus diagram. 8011980/0000/2009-04-21 © SICK AG · Division Auto Ident · Germany · All rights reserved...
  • Page 86: Fig. 10-2: Depth Of Field Ranges Of The Clv650 Line Scanner With Front Reading Window: Resolutions 0.25 Mm (9.8 Mil), 0.35 Mm (13.8 Mil), 0.5 Mm (19.7 Mil) And 1.0 Mm (39.4 Mil)

    Depth of field ranges of the CLV650 line scanner with front reading window: Resolutions 0.25 mm (9.8 mil), 0.35 mm (13.8 mil), 0.5 mm (19.7 mil) and 1.0 mm (39.4 mil) © SICK AG · Division Auto Ident · Germany · All rights reserved 8011980/0000/2009-04-21...
  • Page 87 Depth of field ranges of the CLV650 line scanner with front reading window: min. und max. reading distance depending on the focus position and the aperture angle with a resolution of 0.25 mm (9.8 mil) 8011980/0000/2009-04-21 © SICK AG · Division Auto Ident · Germany · All rights reserved...
  • Page 88 Depth of field ranges of the CLV650 line scanner with front reading window: min. und max. reading distance depending on the focus position and the aperture angle with a resolution of 0.35 mm (13.8 mil) © SICK AG · Division Auto Ident · Germany · All rights reserved 8011980/0000/2009-04-21...
  • Page 89 Depth of field ranges of the CLV650 line scanner with front reading window: min. und max. reading distance depending on the focus position and the aperture angle with a resolution of 0.5 mm (19.7 mil) 8011980/0000/2009-04-21 © SICK AG · Division Auto Ident · Germany · All rights reserved...
  • Page 90 Depth of field ranges of the CLV650 line scanner with front reading window: min. und max. reading distance depending on the focus position and the aperture angle with a resolution of 1.0 mm (39.4 mil) © SICK AG · Division Auto Ident · Germany · All rights reserved 8011980/0000/2009-04-21...
  • Page 91: Fig. 10-7: Depth Of Field Ranges Of The Clv650 Line Scanner With Oscillating Mirror (Side Reading Window)

    Depth of field ranges of the CLV650 line scanner with oscillating mirror (side reading window): Resolutions 0.25 mm (9.8 mil), 0.35 mm (13.8 mil), 0.5 mm (19.7 mil) and 1.0 mm (39.4 mil) 8011980/0000/2009-04-21 © SICK AG · Division Auto Ident · Germany · All rights reserved...
  • Page 92: Fig. 10-8: Depth Of Field Ranges Of The Clv650 Line Scanner With Oscillating Mirror

    Depth of field ranges of the CLV650 line scanner with oscillating mirror (side reading window): min. und max. reading distance depending on the focus position and the aperture angle with a resolution of 0.25 mm (9.8 mil) © SICK AG · Division Auto Ident · Germany · All rights reserved 8011980/0000/2009-04-21...
  • Page 93: Fig. 10-9: Depth Of Field Ranges Of The Clv650 Line Scanner With Oscillating Mirror

    Depth of field ranges of the CLV650 line scanner with oscillating mirror (side reading window): min. und max. reading distance depending on the focus position and the aperture angle with a resolution of 0.35 mm (13.8 mil) 8011980/0000/2009-04-21 © SICK AG · Division Auto Ident · Germany · All rights reserved...
  • Page 94: Fig. 10-10: Depth Of Field Ranges Of The Clv650 Line Scanner With Oscillating Mirror

    Fig. 10-10: Depth of field ranges of the CLV650 line scanner with oscillating mirror (side reading window): min. und max. reading distance depending on the focus position and the aperture angle with a resolution of 0.5 mm (19.7 mil) © SICK AG · Division Auto Ident · Germany · All rights reserved 8011980/0000/2009-04-21...
  • Page 95: Fig. 10-11: Depth Of Field Ranges Of The Clv650 Line Scanner With Oscillating Mirror

    Fig. 10-11: Depth of field ranges of the CLV650 line scanner with oscillating mirror (side reading window): min. und max. reading distance depending on the focus position and the aperture angle with a resolution of 1.0 mm (39.4 mil) 8011980/0000/2009-04-21 © SICK AG · Division Auto Ident · Germany · All rights reserved...
  • Page 96: Fig. 10-12: Depth Of Field Ranges Of The Clv651 Line Scanner With Front Reading Window: Resolution 0.5 Mm (19.7 Mil) And Inclination Angle 0°/45

    (different aperture and inclination angle) Fig. 10-12: Depth of field ranges of the CLV651 line scanner with front reading window: Resolution 0.5 mm (19.7 mil) and inclination angle 0°/45° © SICK AG · Division Auto Ident · Germany · All rights reserved 8011980/0000/2009-04-21...
  • Page 97: Fig. 10-13: Depth Of Field Ranges Of The Clv651 Line Scanner With Front Reading Window: Resolution 0.5 Mm (19.7 Mil); Inclination Angle 0°; Aperture Angle 25°/55

    Fig. 10-13: Depth of field ranges of the CLV651 line scanner with front reading window: Resolution 0.5 mm (19.7 mil); inclination angle 0°; aperture angle 25°/55° 8011980/0000/2009-04-21 © SICK AG · Division Auto Ident · Germany · All rights reserved...
  • Page 98: Fig. 10-14: Depth Of Field Ranges Of The Clv651 Line Scanner With Front Reading Window: Resolution 0.5 Mm (19.7 Mil); Inclination Angle 45°; Aperture Angle 25°/55

    Fig. 10-14: Depth of field ranges of the CLV651 line scanner with front reading window: Resolution 0.5 mm (19.7 mil); inclination angle 45°; aperture angle 25°/55° © SICK AG · Division Auto Ident · Germany · All rights reserved 8011980/0000/2009-04-21...
  • Page 99: Fig. 10-15: Depth Of Field Ranges Of The Clv651 Line Scanner With Oscillating Mirror (Side Reading Window): Resolution 0.5 Mm (19.7 Mil) And Inclination Angle 0°/45

    Fig. 10-15: Depth of field ranges of the CLV651 line scanner with oscillating mirror (side reading window): Resolution 0.5 mm (19.7 mil) and inclination angle 0°/45° 8011980/0000/2009-04-21 © SICK AG · Division Auto Ident · Germany · All rights reserved...
  • Page 100: Fig. 10-16: Depth Of Field Ranges Of The Clv651 Line Scanner With Oscillating Mirror (Side Reading Window): Resolution 0.5 Mm (19.7 Mil); Inclination Angle 0°; Aperture Angle 25°/55

    Fig. 10-16: Depth of field ranges of the CLV651 line scanner with oscillating mirror (side reading window): Resolution 0.5 mm (19.7 mil); inclination angle 0°; aperture angle 25°/55° © SICK AG · Division Auto Ident · Germany · All rights reserved 8011980/0000/2009-04-21...
  • Page 101: Fig. 10-17: Depth Of Field Ranges Of The Clv651 Line Scanner With Oscillating Mirror (Side Reading Window): Resolution 0.5 Mm (19.7 Mil); Inclination Angle 45°; Aperture Angle 25°/55

    Fig. 10-17: Depth of field ranges of the CLV651 line scanner with oscillating mirror (side reading window): Resolution 0.5 mm (19.7 mil); inclination angle 45°; aperture angle 25°/55° 8011980/0000/2009-04-21 © SICK AG · Division Auto Ident · Germany · All rights reserved...
  • Page 102: Fig. 10-18: Clv650: Deflection Range As A Function Of The Reading Distance, Deflection Angle And Resolution

    Fig. 10-18: CLV650: Deflection range as a function of the reading distance, deflection angle and resolution Fig. 10-19: CLV651: Deflection range as a function of the reading distance, deflection angle and resolution of 0.5 mm (19.7 mil) © SICK AG · Division Auto Ident · Germany · All rights reserved 8011980/0000/2009-04-21...
  • Page 103: Clv65X Bar Code Scanner Diminsional Drawings

    CLV65x bar code scanner diminsional drawings 10.5.1 CLV65x-0000 bar code scanner diminsional drawings Fig. 10-20: Standard version: Dimensions of bar code scanners with front reading window (CLV65x-0000) 8011980/0000/2009-04-21 © SICK AG · Division Auto Ident · Germany · All rights reserved...
  • Page 104: Fig. 10-21: Standard Version: Dimensions Of The Bar Code Scanner With Oscilliating Mirror (Clv65X-6000)

    Operating Instructions CLV65x Bar Code Scanner 10.5.2 CLV65x-6000 bar code scanner diminsional drawings Fig. 10-21: Standard version: Dimensions of the bar code scanner with oscilliating mirror (CLV65x-6000) © SICK AG · Division Auto Ident · Germany · All rights reserved 8011980/0000/2009-04-21...
  • Page 105: Fig. 10-22: Ethernet Version: Dimensions Of Bar Code Scanners

    Chapter 10 CLV65x Bar Code Scanner 10.5.3 CLV65x-0120 bar code scanner diminsional drawings Fig. 10-22: Ethernet version: Dimensions of bar code scanners with front reading window (CLV65x-0120) 8011980/0000/2009-04-21 © SICK AG · Division Auto Ident · Germany · All rights reserved...
  • Page 106: Fig. 10-23: Ethernet Version: Dimensions Of The Bar Code Scanner With Oscilliating Mirror (Clv65X-6120)

    Operating Instructions CLV65x Bar Code Scanner 10.5.4 CLV65x-6120 bar code scanner diminsional drawings Fig. 10-23: Ethernet version: Dimensions of the bar code scanner with oscilliating mirror (CLV65x-6120) © SICK AG · Division Auto Ident · Germany · All rights reserved 8011980/0000/2009-04-21...
  • Page 107: Appendix

    DDRESSING MODE Y NAME sing C ONNECT The connection with the bar code scanner is established. The command strings can be transferred. 8011980/0000/2009-04-21 © SICK AG · Division Auto Ident · Germany · All rights reserved...
  • Page 108: Calculating The Code Length Of A Bar Code

    93, code 128 and EAN 128, since they are made up of several character sets. Tab. 11-1: Help table for calculating the code length of a bar code © SICK AG · Division Auto Ident · Germany · All rights reserved 8011980/0000/2009-04-21...
  • Page 109: Dimensional Drawing Accessories

    Included to fix the bar code scanner to the bracket: 2 x cylinder head screws M5 x 8 mm (0.32 in), with hexagon socket, self-locking Fig. 11-1: Dimensions of the fixing bracket no. 2020410 8011980/0000/2009-04-21 © SICK AG · Division Auto Ident · Germany · All rights reserved...
  • Page 110: Fig. 11-2: Dimensions Of The Quick Release Clamp No. 2025526

    Included to fix the bar code scanner to the clamp: 2 x cylinder head screws M5 x 8 mm (0.32 in), with hexagon socket, self-locking Fig. 11-2: Dimensions of the quick release clamp no. 2025526 © SICK AG · Division Auto Ident · Germany · All rights reserved 8011980/0000/2009-04-21...
  • Page 111: Fig. 11-3: Dimensions Of The Fixing Bracket No. 2042800

    • 3 x cylinder head screws M5 x 8 mm (0.32 in), with hexagon socket, self-locking • 3 x spring washer A5 Fig. 11-3: Dimensions of the fixing bracket no. 2042800 8011980/0000/2009-04-21 © SICK AG · Division Auto Ident · Germany · All rights reserved...
  • Page 112: Fig. 11-4: Dimensions Of The Round Rod Holder No. 2042801

    • 3 x cylinder head screws M5 x 8 mm (0.32 in), with hexagon socket, self-locking • 3 x spring washer A5 Fig. 11-4: Dimensions of the round rod holder no. 2042801 © SICK AG · Division Auto Ident · Germany · All rights reserved 8011980/0000/2009-04-21...
  • Page 113: Supplementary Documentation

    Description of setting up a CAN scanner net- work (electrical connection, configuring the bar code scanner, functions) and integrating it in a CAN open network Tab. 11-2: Supplementary documentation 8011980/0000/2009-04-21 © SICK AG · Division Auto Ident · Germany · All rights reserved...
  • Page 114: Glossary

    232 interface, the following applies: fixed data format, data transfer rate 57.6 kbd. The data output to the PC via RS-232 can be switched off, existing Aux interface communication via the Ethernet interface (port 2111) remains active. © SICK AG · Division Auto Ident · Germany · All rights reserved 8011980/0000/2009-04-21...
  • Page 115 Decoder, decoding From the code type-dependent analysis routine to reconstruction of the codes read in elect- ronic form, in order to decipher the data content. 8011980/0000/2009-04-21 © SICK AG · Division Auto Ident · Germany · All rights reserved...
  • Page 116 Information, Warning, Error, Fatal Error. The error messages can be displayed in the SOPAS-ET configuration software on the System Informationen register tab. © SICK AG · Division Auto Ident · Germany · All rights reserved 8011980/0000/2009-04-21...
  • Page 117 Good read The defined evaluation condition(s) were successfully met during the last reading pulse in the reading process. 8011980/0000/2009-04-21 © SICK AG · Division Auto Ident · Germany · All rights reserved...
  • Page 118 Allows, among other functions, the output of the reading result in tele- gram form to the host/PLC. Physically switchable to RS-232/RS-422/485 and Ethernet (port 2112) or CAN. Works as a gateway in conjunction with the SICK-specific CAN-SENSOR network. Provides various transfer protocols (except for CAN).
  • Page 119 (through the lenses). A V-shaped area appears radially in front of the reading window, at right angles to the conveyor system (reading from above), in which the codes to be read must be positioned. 8011980/0000/2009-04-21 © SICK AG · Division Auto Ident · Germany · All rights reserved...
  • Page 120 (configuration, displaying reading events, diagnosis) as well as for preparatory offline configuration of stand-alone devices or the grouping of the same/different SOPAS-ET-compatible SICK devices in a project. The pa- rameters are exchanged device-specific with the bar code scanner/the devices via upload and download.
  • Page 121 (U Parameter values must be represented in the re- PLOAD ALL PARAMETERS FROM DEVICE gister tabs before the current parameter value set can be modified. 8011980/0000/2009-04-21 © SICK AG · Division Auto Ident · Germany · All rights reserved...
  • Page 122: Ec Declaration Of Conformity

    The complete EC Declaration of Conformity and the list of device versions and the stan-  dards met can be requested from SICK AG. Fig. 11-5: EC Declaration of Conformity for the bar code scanner (page 1, scaled down version) © SICK AG · Division Auto Ident · Germany · All rights reserved 8011980/0000/2009-04-21...
  • Page 123: Code Samples Of Bar Codes (Selection)

    Module width 0,35 mm Module width 0,50 mm (11.8 mil) (13.8 mil) (19.7 mil) Fig. 11-6: Code samples of bar codes of various module widths (print ratio 2:1) 8011980/0000/2009-04-21 © SICK AG · Division Auto Ident · Germany · All rights reserved...

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