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SICK Advanced CLV651 Operating Instructions Manual

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Table of Contents

Table of Contents
Figures and Tables
Abbreviations
Tables
Figures
Notes on this Document
Purpose
Target Group
Depth of Information
Tab. 1-1: Target Group
Used Symbols
Safety Information
Authorised Users
Tab. 2-1: Required Qualification for Starting up the Bar Code Scanner
Intended Use
General Safety Precautions and Protection Measures
Fig. 2-1: Outlet Opening of the Laser Radiation at the Reading Window (Shown Here: Ethernet Version)
Tab. 2-2: Laser Data of Clv65X
Fig. 2-2: Laser Warning Sign Attached to the Bar Code Scanner at Delivery
Quick Stop and Quick Restart
Environmental Information
Quick-Start
Preparing the Bar Code Scanner for the Quick Start
Establishing Connection with the Bar Code Scanner
Performing the Reading
Fig. 3-1: Quickstart Register Tab of SOPAS-ET Configuration Software
Fig. 3-2: Quickstart Register Tab in Single Device Mode
Product Description
Setting up the Bar Code Scanner
Fig. 4-1: Housing Types of the Clv65X Bar Code Scanner
Fig. 4-2: Device View of the Clv65X Bar Code Scanner (Shown Here: Ethernet-Version)
Included in Delivery
Tab. 4-1: Clv65X Bar Code Scanner Delivery
Device Versions
System Requirements
Tab. 4-2: Variants of the Clv65X Bar Code Scanner
Product Features and Functions (Overview)
Bar Code Scanner's Methods of Operation
Tab. 4-3: Overview of the Bar Code Scanner's Product Features and Functions
Fig. 4-3: Bar Code Scanner's Methods of Operation in a Conveyor System (Schematic)
Fig. 4-4: Optimization of the Depth of Field for the Object
Fig. 4-5: Switching the Focus for Clv65X: Division of the Entire Reading Area in Distance Configurations
Fig. 4-6: Oscillating Mirror Clv65X: Example of Focal Position Control in Search Run
Fig. 4-7: Reading Operation Mode for the Clv65X Bar Code Scanner in Stand-Alone Operation
Tab. 4-4: Data Interface Function
Control Elements and Indicators
Tab. 4-5: LED Indications
Tab. 4-6: Meaning of the Leds During Activation of Buttons
Fig. 4-8: Micro SD Memory Card for Storing the Parameter Set
Installation
Overview of Installation Sequences
Installation Preparations
Fig. 5-1: Example: Fixing the Bar Code Scanner with the Bracket No. 2042800
Installation Location
Fig. 5-2: Exchanging the Laser Warning Sign
Fig. 5-3: Allocation of the Scanning Line(S) for the Bar Code and Conveyor System
Fig. 5-4: Definition of the Reading Distance a and the Aperture Angle Α
Tab. 5-1: Permitted Reading Angles between the Scanning Line and Bar Code
Fig. 5-5: Line Scanner: Reading Angles that Occur between the Scanning Line and Bar Code
Fig. 5-6: Avoiding Surface Reflection Using the Line Scanner as an Example: Angle between Emitting Light and Bar Code (Tilted Away from the Plumb Line)
Fig. 5-7: Counting Direction of the Reading Angle RA Within the Scanning Line and of the Code Angle CW with Oscillating Mirror
Installation of the Bar Code Scanner
Installation of External Components
Fig. 5-8: Line Scanner: Installation Example for Positioning the External Reading Pulse Sensor
Removing the Bar Code Scanner
Electrical Installation
Overview of Installation Sequence
Electrical Installation Preparations
Electrical Connections and Cables
Fig. 6-1: Standard Version: Electrical Connections at the Bar Code Scanner with Connection Cable
Fig. 6-2: Ethernet Version: Electrical Connections at the Bar Code Scanner with Connector Unit
Tab. 6-1: Electrical Connections to the Bar Code Scanner with a Fixed Cable and Connector (Standard Version)
Tab. 6-2: Electrical Connections to the Bar Code Scanner with Connector Unit
Tab. 6-3: Standard Version: Pin Assignment of the 15-Pole D-Sub-HD
Tab. 6-4: Ethernet Version: Pin Assignment of the 4-Pole M12 Socket
Tab. 6-5: Ethernet Version: Pin Assignment on the 12-Pole M12 Plug
Performing Electrical Installation
Cable Connector
Fig. 6-3: Direction of Rotation of the Connector Unit
Tab. 6-6: Recommended Maximum Cable Lengths, Depending on the Selected
Fig. 6-4: Wiring the Serial Host Data Interfaces (RS-232 or RS-422) on the 15-Pole D-Sub-HD Plug
Fig. 6-5: Function of the Ethernet Interface
Tab. 6-7: Ratings for the Switching Inputs
Fig. 6-6: Wiring the "Sensor 1" Switching Input on the 15-Pole D-Sub-HD Plug
Fig. 6-7: Wiring the "Sensor 2" Switching Input on the 15-Pole D-Sub-HD Plug
Tab. 6-8: Ratings for the Switching Outputs
Fig. 6-8: Possible Wiring of the "Result 1" Switching Output on the 15-Pole D-Sub-HD Plug
Pin Assignment and Wire Colour Assignment of the Assembled Cables
Tab. 6-9: Pin Assignment of the 4-Pole M12 Plug and the 6-Pole RJ45 Plug
Tab. 6-10: Pin Assignment of the 12-Pole M12 Socket and the 15-Pole D-Sub-HD Plug
Tab. 6-11: Pin Assignment of the 12-Pole M12 Socket and Wire Colours at the Open End
Tab. 6-12: Pin Assignment of the 5-Pole M12 Plug and Wire Colours at the Open End
Tab. 6-13: Pin Assignment of the 15-Pole D-Sub-HD Socket and Wire Colours at the Open Cable End
Startup and Configuration
Overview of the Startup Procedure
SOPAS-ET Configuration Software
Establish Communication with the Bar Code Scanner
Tab. 7-1: Default Setting for the SOPAS-ET Configuration Software (Excerpt)
Tab. 7-2: Connection between the PC with SOPAS-ET Configuration Software and the Bar Code Scanner
First Startup
Fig. 7-1: Configuration with SOPAS-ET and Storage the Parameter Set
Default Setting
Adjusting the Bar Code Scanner
Maintenance
Maintenance During Operation
Cleaning the Bar Code Scanner
Cleaning Further Optical Effective Surfaces
Fig. 8-1: Cleaning the Reading Window
Fig. 8-2: Cleaning of the External Optical Sensors (Reading Pulse Generator)
Checking the Incremental Encoder
Replacing a Bar Code Scanner
Troubleshooting
Overview of Errors and Malfunctions
Detailed Malfunction Analysis
Status Protocol
SICK Support
Technical Data
Datasheet of Clv65X (Line Scanner)
Data Transfer Rate
Tab. 10-1: Technical Specifications of the Bar Code Scanner Clv65X (Line Scanner)
Data Sheet for the Clv65X Bar Code Scanner
Addition to UL Certification
(Ethernet Version)
Tab. 10-2: Technical Specifications for the Clv65X Bar Code Scanner (Line Scanner with Oscillating Mirror)
Tab. 10-3: Technical Specifications for UL Certification: Bar Code Scanner with Connection Cable from 0.9 M (1 Ft) up to 6 M (19.7 Ft)
Specification Diagrams
Tab. 10-4: Reading Conditions for All Specification Diagrams
Fig. 10-1: Meaning of Selection 1 , 2 and 3 in the Reading Area Diagram Related to Depth of Focus Diagram
Fig. 10-2: Depth of Field Ranges of the CLV650 Line Scanner with Front Reading Window: Resolutions 0.25 MM (9.8 Mil), 0.35 MM (13.8 Mil), 0.5 MM (19.7 Mil) and 1.0 MM (39.4 Mil)
Fig. 10-7: Depth of Field Ranges of the CLV650 Line Scanner with Oscillating Mirror (Side Reading Window)
Fig. 10-8: Depth of Field Ranges of the CLV650 Line Scanner with Oscillating Mirror
Fig. 10-9: Depth of Field Ranges of the CLV650 Line Scanner with Oscillating Mirror
Fig. 10-10: Depth of Field Ranges of the CLV650 Line Scanner with Oscillating Mirror
Fig. 10-11: Depth of Field Ranges of the CLV650 Line Scanner with Oscillating Mirror
Fig. 10-12: Depth of Field Ranges of the CLV651 Line Scanner with Front Reading Window: Resolution 0.5 MM (19.7 Mil) and Inclination Angle 0°/45
Fig. 10-13: Depth of Field Ranges of the CLV651 Line Scanner with Front Reading Window: Resolution 0.5 MM (19.7 Mil); Inclination Angle 0°; Aperture Angle 25°/55
Fig. 10-14: Depth of Field Ranges of the CLV651 Line Scanner with Front Reading Window: Resolution 0.5 MM (19.7 Mil); Inclination Angle 45°; Aperture Angle 25°/55
Fig. 10-15: Depth of Field Ranges of the CLV651 Line Scanner with Oscillating Mirror (Side Reading Window): Resolution 0.5 MM (19.7 Mil) and Inclination Angle 0°/45
Fig. 10-16: Depth of Field Ranges of the CLV651 Line Scanner with Oscillating Mirror (Side Reading Window): Resolution 0.5 MM (19.7 Mil); Inclination Angle 0°; Aperture Angle 25°/55
Fig. 10-17: Depth of Field Ranges of the CLV651 Line Scanner with Oscillating Mirror (Side Reading Window): Resolution 0.5 MM (19.7 Mil); Inclination Angle 45°; Aperture Angle 25°/55
Fig. 10-18: CLV650: Deflection Range as a Function of the Reading Distance, Deflection Angle and Resolution
Fig. 10-19: CLV651: Deflection Range as a Function of the Reading Distance, Deflection Angle and Resolution of 0.5 MM (19.7 Mil)
Clv65X Bar Code Scanner Diminsional Drawings
Fig. 10-20: Standard Version: Dimensions of Bar Code Scanners
Fig. 10-21: Standard Version: Dimensions of the Bar Code Scanner with Oscilliating Mirror (Clv65X-6000)
Fig. 10-22: Ethernet Version: Dimensions of Bar Code Scanners
Fig. 10-23: Ethernet Version: Dimensions of the Bar Code Scanner with Oscilliating Mirror (Clv65X-6120)
Appendix
Appendix Overview
Configuring the Bar Code Scanner with Command Strings
Calculating the Code Length of a Bar Code
Tab. 11-1: Help Table for Calculating the Code Length of a Bar Code
Dimensional Drawing Accessories
Fig. 11-1: Dimensions of the Fixing Bracket No. 2020410
Fig. 11-2: Dimensions of the Quick Release Clamp No. 2025526
Fig. 11-3: Dimensions of the Fixing Bracket No. 2042800
Fig. 11-4: Dimensions of the Round Rod Holder No. 2042801
Supplementary Documentation
Tab. 11-2: Supplementary Documentation
Glossary
EC Declaration of Conformity
Fig. 11-5: EC Declaration of Conformity for the Bar Code Scanner (Page 1, Scaled down Version)
Code Samples of Bar Codes (Selection)
Fig. 11-6: Code Samples of Bar Codes of Various Module Widths (Print Ratio 2:1)

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CLV65x

Bar Code Scanner

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