SICK CLV63x Operating Instructions Manual
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SICK CLV63x Operating Instructions Manual

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O P E R A T I N G I N S T R U C T I O N S
CLV63x, CLV64x, CLV65x
Bar code scanners

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Summary of Contents for SICK CLV63x

  • Page 1 O P E R A T I N G I N S T R U C T I O N S CLV63x, CLV64x, CLV65x Bar code scanners...
  • Page 2 Original document This document is an original document of SICK AG. O P E R A T I N G I N S T R U C T I O N S | CLV63x, CLV64x, CLV65x 8019588/2017-01-20 | SICK Subject to change without notice...

  • Page 3: Table Of Contents

    Pin allocation of the connections............Connection diagrams................Wiring interfaces..................Commissioning.................. 48 8019588/2017-01-20 | SICK O P E R A T I N G I N S T R U C T I O N S | CLV63x, CLV64x, CLV65x Subject to change without notice...
  • Page 4 14.3 Certification in accordance with UL60950..........14.4 Dimensional drawings................14.5 Abbreviations used................... O P E R A T I N G I N S T R U C T I O N S | CLV63x, CLV64x, CLV65x 8019588/2017-01-20 | SICK Subject to change without notice...

  • Page 5: About This Document

    … indicates a situation of imminent danger, which will lead to a fatality or serious inju‐ ries if not prevented. 8019588/2017-01-20 | SICK O P E R A T I N G I N S T R U C T I O N S | CLV63x, CLV64x, CLV65x Subject to change without notice...

  • Page 6: Further Information

    Before calling, make a note of all type label data such as type code, serial number, etc. to ensure faster processing. O P E R A T I N G I N S T R U C T I O N S | CLV63x, CLV64x, CLV65x 8019588/2017-01-20 | SICK...

  • Page 7: Safety Information

    Use of unauthorized spare parts, consumables, and accessories ■ 8019588/2017-01-20 | SICK O P E R A T I N G I N S T R U C T I O N S | CLV63x, CLV64x, CLV65x Subject to change without notice...

  • Page 8: Modifications And Conversions

    ■ Table 1: Activities and technical requirements O P E R A T I N G I N S T R U C T I O N S | CLV63x, CLV64x, CLV65x 8019588/2017-01-20 | SICK Subject to change without notice...

  • Page 9: Hazard Warnings And Operational Safety

    Figure 1: Laser output aperture of the different designs 8019588/2017-01-20 | SICK O P E R A T I N G I N S T R U C T I O N S | CLV63x, CLV64x, CLV65x Subject to change without notice...
  • Page 10 In the default setting, laser timeout is deactivated. O P E R A T I N G I N S T R U C T I O N S | CLV63x, CLV64x, CLV65x 8019588/2017-01-20 | SICK Subject to change without notice...

  • Page 11: Switching Off The Device

    SICK AG. 8019588/2017-01-20 | SICK O P E R A T I N G I N S T R U C T I O N S | CLV63x, CLV64x, CLV65x Subject to change without notice...

  • Page 12: Product Description

    0: Standard density 1: Depth of field optimized for 0.5 mm O P E R A T I N G I N S T R U C T I O N S | CLV63x, CLV64x, CLV65x 8019588/2017-01-20 | SICK Subject to change without notice...
  • Page 13 • www.sick.com/CLV63x • www.sick.com/CLV64x • www.sick.com/CLV65x 8019588/2017-01-20 | SICK O P E R A T I N G I N S T R U C T I O N S | CLV63x, CLV64x, CLV65x Subject to change without notice...

  • Page 14: Product Characteristics

    Figure 4: Device variants (from top to bottom) - reading window on front, oscillating mirror (read‐ ing window on side) O P E R A T I N G I N S T R U C T I O N S | CLV63x, CLV64x, CLV65x 8019588/2017-01-20 | SICK...
  • Page 15 Cable with male connector, D-Sub-HD, 15-pin  8019588/2017-01-20 | SICK O P E R A T I N G I N S T R U C T I O N S | CLV63x, CLV64x, CLV65x Subject to change without notice...
  • Page 16 Interfaces to external O P E R A T I N G I N S T R U C T I O N S | CLV63x, CLV64x, CLV65x 8019588/2017-01-20 | SICK...
  • Page 17 Figure 6: Facilities for connecting CLV63x-65x, standard version 8019588/2017-01-20 | SICK O P E R A T I N G I N S T R U C T I O N S | CLV63x, CLV64x, CLV65x Subject to change without notice...
  • Page 18 (timeout/hysteresis). O P E R A T I N G I N S T R U C T I O N S | CLV63x, CLV64x, CLV65x 8019588/2017-01-20 | SICK...
  • Page 19 Figure 9: Focus switching - dividing the total read area into distance configurations 8019588/2017-01-20 | SICK O P E R A T I N G I N S T R U C T I O N S | CLV63x, CLV64x, CLV65x Subject to change without notice...
  • Page 20 Figure 10: Oscillating mirror - example for focus position control during the search run, here with 6 focus positions O P E R A T I N G I N S T R U C T I O N S | CLV63x, CLV64x, CLV65x 8019588/2017-01-20 | SICK...
  • Page 21 Figure 12: Tracking operating mode of the device in stand-alone operation 8019588/2017-01-20 | SICK O P E R A T I N G I N S T R U C T I O N S | CLV63x, CLV64x, CLV65x Subject to change without notice...
  • Page 22 The reading process can alternatively be started with a command string via the data interface. O P E R A T I N G I N S T R U C T I O N S | CLV63x, CLV64x, CLV65x 8019588/2017-01-20 | SICK...

  • Page 23: Transport And Storage

    8019588/2017-01-20 | SICK O P E R A T I N G I N S T R U C T I O N S | CLV63x, CLV64x, CLV65x Subject to change without notice...

  • Page 24: Mounting

    Tool and tape measure ■ O P E R A T I N G I N S T R U C T I O N S | CLV63x, CLV64x, CLV65x 8019588/2017-01-20 | SICK Subject to change without notice...
  • Page 25 The brackets should meet the following requirements: 8019588/2017-01-20 | SICK O P E R A T I N G I N S T R U C T I O N S | CLV63x, CLV64x, CLV65x Subject to change without notice...

  • Page 26: Mounting Location

    (line scanner, grid scanner or line scanner with oscillating mirror). O P E R A T I N G I N S T R U C T I O N S | CLV63x, CLV64x, CLV65x 8019588/2017-01-20 | SICK...
  • Page 27 8019588/2017-01-20 | SICK O P E R A T I N G I N S T R U C T I O N S | CLV63x, CLV64x, CLV65x Subject to change without notice...
  • Page 28 O P E R A T I N G I N S T R U C T I O N S | CLV63x, CLV64x, CLV65x 8019588/2017-01-20 | SICK...

  • Page 29: Mounting The Device

    Align the device with the bar code by eye. When doing so, be aware of the follow‐ ing: 8019588/2017-01-20 | SICK O P E R A T I N G I N S T R U C T I O N S | CLV63x, CLV64x, CLV65x Subject to change without notice...

  • Page 30: Mounting Of External Components

    A large selection of photoelectric sensors and accessories (brackets, connecting cables) can be found at www.sick.com. O P E R A T I N G I N S T R U C T I O N S | CLV63x, CLV64x, CLV65x 8019588/2017-01-20 | SICK...
  • Page 31 Create direct and secure contact with the drive technology and ensure that friction wheel turns without slipping. 8019588/2017-01-20 | SICK O P E R A T I N G I N S T R U C T I O N S | CLV63x, CLV64x, CLV65x Subject to change without notice...

  • Page 32: Electrical Installation

    In the event of non-compliance, the IP enclosure rating will not apply for the device. O P E R A T I N G I N S T R U C T I O N S | CLV63x, CLV64x, CLV65x...

  • Page 33: Prerequisites For The Safe Operation Of The Device In A System

    (same ground potential at all grounding points), take measures in accordance with the following formats. 8019588/2017-01-20 | SICK O P E R A T I N G I N S T R U C T I O N S | CLV63x, CLV64x, CLV65x Subject to change without notice...
  • Page 34 EN 60950-1. O P E R A T I N G I N S T R U C T I O N S | CLV63x, CLV64x, CLV65x 8019588/2017-01-20 | SICK...
  • Page 35 8019588/2017-01-20 | SICK O P E R A T I N G I N S T R U C T I O N S | CLV63x, CLV64x, CLV65x Subject to change without notice...

  • Page 36: Wiring Notes

    Table 5: Standard version: Pin assignment on 15-pin D-Sub-HD male cable connector O P E R A T I N G I N S T R U C T I O N S | CLV63x, CLV64x, CLV65x 8019588/2017-01-20 | SICK...
  • Page 37 CDB620 connection module with the CMC600 parameter memory module. 8019588/2017-01-20 | SICK O P E R A T I N G I N S T R U C T I O N S | CLV63x, CLV64x, CLV65x Subject to change without notice...
  • Page 38 – Table 8: Ethernet version: pin assignment on 17-pin M12 male connector O P E R A T I N G I N S T R U C T I O N S | CLV63x, CLV64x, CLV65x 8019588/2017-01-20 | SICK...

  • Page 39: Connection Diagrams

    Figure 30: Ethernet version: Electrical connections on the bar code scanner with connector (12- pin) 8019588/2017-01-20 | SICK O P E R A T I N G I N S T R U C T I O N S | CLV63x, CLV64x, CLV65x Subject to change without notice...
  • Page 40 U of the additional connection circuit board. O P E R A T I N G I N S T R U C T I O N S | CLV63x, CLV64x, CLV65x 8019588/2017-01-20 | SICK Subject to change without notice...
  • Page 41 Additional circuit board (part number 2055071)  8019588/2017-01-20 | SICK O P E R A T I N G I N S T R U C T I O N S | CLV63x, CLV64x, CLV65x Subject to change without notice...
  • Page 42 CLV switch (brown) 15-pin cable Supply voltage (red) O P E R A T I N G I N S T R U C T I O N S | CLV63x, CLV64x, CLV65x 8019588/2017-01-20 | SICK Subject to change without notice...

  • Page 43: Wiring Interfaces

    Set up communication via SOPAS ET configuration software. 8019588/2017-01-20 | SICK O P E R A T I N G I N S T R U C T I O N S | CLV63x, CLV64x, CLV65x Subject to change without notice...
  • Page 44 Termination of the data interface can be implemented in the connection module via switches. O P E R A T I N G I N S T R U C T I O N S | CLV63x, CLV64x, CLV65x 8019588/2017-01-20 | SICK...
  • Page 45 Supply voltage U Signal line (e.g. “Sensor 1”) SensGND 8019588/2017-01-20 | SICK O P E R A T I N G I N S T R U C T I O N S | CLV63x, CLV64x, CLV65x Subject to change without notice...
  • Page 46 ≤ U at I ≤ 100 mA O P E R A T I N G I N S T R U C T I O N S | CLV63x, CLV64x, CLV65x 8019588/2017-01-20 | SICK Subject to change without notice...
  • Page 47 This avoids the display of incorrect voltage values/output states. 8019588/2017-01-20 | SICK O P E R A T I N G I N S T R U C T I O N S | CLV63x, CLV64x, CLV65x Subject to change without notice...

  • Page 48: Commissioning

    The device is detected and can now be integrated into a project for configuration purposes. O P E R A T I N G I N S T R U C T I O N S | CLV63x, CLV64x, CLV65x 8019588/2017-01-20 | SICK...

  • Page 49: Initial Commissioning

    Align the device so that the good read rate is between 70% and 100%. Tighten the screws on the device. 8019588/2017-01-20 | SICK O P E R A T I N G I N S T R U C T I O N S | CLV63x, CLV64x, CLV65x Subject to change without notice...

  • Page 50: Fine Adjustment And Further Configuration

    In the factory default setting, the device decodes the following code types: O P E R A T I N G I N S T R U C T I O N S | CLV63x, CLV64x, CLV65x 8019588/2017-01-20 | SICK...
  • Page 51 Test and, if necessary, modify the specified settings when operating the system under real conditions. 8019588/2017-01-20 | SICK O P E R A T I N G I N S T R U C T I O N S | CLV63x, CLV64x, CLV65x Subject to change without notice...

  • Page 52: Operation

    The two buttons are used for manually calling up device functions without using a PC. The second level of the LEDs signal the selectable functions. O P E R A T I N G I N S T R U C T I O N S | CLV63x, CLV64x, CLV65x 8019588/2017-01-20 | SICK...
  • Page 53 Table 11: Meaning of the LEDs when buttons are actuated 8019588/2017-01-20 | SICK O P E R A T I N G I N S T R U C T I O N S | CLV63x, CLV64x, CLV65x Subject to change without notice...

  • Page 54: Operating Options

    The SOPAS ET configuration software is used for device diagnostics in case of a fault. In normal operation, the device operates fully automatically. O P E R A T I N G I N S T R U C T I O N S | CLV63x, CLV64x, CLV65x 8019588/2017-01-20 | SICK...

  • Page 55: Maintenance

    The type of screen material used in the reading window can be found on the type label, see "Type code", page 8019588/2017-01-20 | SICK O P E R A T I N G I N S T R U C T I O N S | CLV63x, CLV64x, CLV65x Subject to change without notice...
  • Page 56 Contamination on these sensors can result in faulty switching behavior. O P E R A T I N G I N S T R U C T I O N S | CLV63x, CLV64x, CLV65x 8019588/2017-01-20 | SICK...
  • Page 57 Figure 40: Cleaning the external optical sensors (read pulse encoder) 8019588/2017-01-20 | SICK O P E R A T I N G I N S T R U C T I O N S | CLV63x, CLV64x, CLV65x Subject to change without notice...

  • Page 58: Troubleshooting

    The device distinguishes between four types of fault: Information ■ Warning ■ O P E R A T I N G I N S T R U C T I O N S | CLV63x, CLV64x, CLV65x 8019588/2017-01-20 | SICK Subject to change without notice...

  • Page 59: Sick Support

    8019588/2017-01-20 | SICK O P E R A T I N G I N S T R U C T I O N S | CLV63x, CLV64x, CLV65x Subject to change without notice...

  • Page 60: Decommissioning

    Returning devices Do not dispatch devices to the SICK Service department without consultation. O P E R A T I N G I N S T R U C T I O N S | CLV63x, CLV64x, CLV65x 8019588/2017-01-20 | SICK...
  • Page 61 Description of the fault that occurred ■ 8019588/2017-01-20 | SICK O P E R A T I N G I N S T R U C T I O N S | CLV63x, CLV64x, CLV65x Subject to change without notice...

  • Page 62: Technical Data

    DeviceNet Optional, over external connection module (CDM) O P E R A T I N G I N S T R U C T I O N S | CLV63x, CLV64x, CLV65x 8019588/2017-01-20 | SICK Subject to change without notice...

  • Page 63: Mechanics/Electronics

    IP 65, according to EN 60529 (1991-10); A1 (2002-02) 8019588/2017-01-20 | SICK O P E R A T I N G I N S T R U C T I O N S | CLV63x, CLV64x, CLV65x Subject to change without notice...

  • Page 64: Ambient Data

    NOTE Min. and max. reading distances are measured radially from the device. O P E R A T I N G I N S T R U C T I O N S | CLV63x, CLV64x, CLV65x 8019588/2017-01-20 | SICK...
  • Page 65 Figure 42: Reading field diagram CLV630, long range, reading window on side 8019588/2017-01-20 | SICK O P E R A T I N G I N S T R U C T I O N S | CLV63x, CLV64x, CLV65x Subject to change without notice...
  • Page 66 Figure 44: Reading field diagram CLV631, mid range, oscillating mirror, reading window on side O P E R A T I N G I N S T R U C T I O N S | CLV63x, CLV64x, CLV65x 8019588/2017-01-20 | SICK...
  • Page 67 Figure 46: Reading field diagram CLV631, mid range, reading window on side 8019588/2017-01-20 | SICK O P E R A T I N G I N S T R U C T I O N S | CLV63x, CLV64x, CLV65x Subject to change without notice...
  • Page 68 Figure 48: Reading field diagram CLV632, short range, reading window on front O P E R A T I N G I N S T R U C T I O N S | CLV63x, CLV64x, CLV65x 8019588/2017-01-20 | SICK...
  • Page 69 Figure 50: Reading field diagram CLV640, standard density, resolution 0.5 mm (dynamic), oscillating mirror, reading window on side 8019588/2017-01-20 | SICK O P E R A T I N G I N S T R U C T I O N S | CLV63x, CLV64x, CLV65x Subject to change without notice...
  • Page 70 Figure 52: Reading field diagram CLV640, standard density, resolution 0.5 mm (dynamic), reading window on side O P E R A T I N G I N S T R U C T I O N S | CLV63x, CLV64x, CLV65x...
  • Page 71 Figure 54: Reading field diagram CLV650, reading window on front 8019588/2017-01-20 | SICK O P E R A T I N G I N S T R U C T I O N S | CLV63x, CLV64x, CLV65x Subject to change without notice...
  • Page 72 1.00 mm (39.4 mil) Figure 56: Reading field diagram CLV650-0120S01, reading window on front O P E R A T I N G I N S T R U C T I O N S | CLV63x, CLV64x, CLV65x 8019588/2017-01-20 | SICK...
  • Page 73 Figure 58: Reading field diagram CLV651, oscillating mirror, reading window on side 8019588/2017-01-20 | SICK O P E R A T I N G I N S T R U C T I O N S | CLV63x, CLV64x, CLV65x Subject to change without notice...

  • Page 74: Accessories

    Bracket no. 2050705 • Bracket no. 2058082 O P E R A T I N G I N S T R U C T I O N S | CLV63x, CLV64x, CLV65x 8019588/2017-01-20 | SICK Subject to change without notice...

  • Page 75: Annex

    GSD file for configuring the device using modules via the PLC Properties of the CC-B 8019588/2017-01-20 | SICK O P E R A T I N G I N S T R U C T I O N S | CLV63x, CLV64x, CLV65x Subject to change without notice...

  • Page 76: Eu Declaration Of Conformity / Certificates

    "Type label", page O P E R A T I N G I N S T R U C T I O N S | CLV63x, CLV64x, CLV65x 8019588/2017-01-20 | SICK Subject to change without notice...

  • Page 77: Dimensional Drawings

    Transmission Control Protocol/Internet Protocol Table 14: Abbreviations used 8019588/2017-01-20 | SICK O P E R A T I N G I N S T R U C T I O N S | CLV63x, CLV64x, CLV65x Subject to change without notice...
  • Page 78 Phone +36 1 371 2680 Phone +386 591 788 49 E-Mail office@sick.hu E-Mail office@sick.si India South Africa Phone +91 22 4033 8333 Phone +27 11 472 3733 Further locations at www.sick.com E-Mail info@sick-india.com E-Mail info@sickautomation.co.za SICK AG | Waldkirch | Germany | www.sick.com...

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