Data sheet Safety Manual Declarations of conformity (current versions) Approvals Notes on Use in Ex zone 2 and 22 (100022986) V02.00 | 2022/07 | 5 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
If you have any suggestions for improving the design or if some information is missing in the document, please send your suggestions to techdoc@turck.com. V02.00 | 2022/07 | 6 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
M12 closure caps 7/8’’ blind caps (not suitable to guarantee IP67/IP69K) Turck service Turck supports you with your projects, from initial analysis to the commissioning of your applic- ation. The Turck product database under www.turck.com contains software tools for program- ming, configuration or commissioning, data sheets and CAD files in numerous export formats.
The product is designed according to state-of-the-art technology. However, residual risks still exist. Observe the following warnings and safety notices to prevent damage to persons and property. Turck accepts no liability for damage caused by failure to observe these warning and safety notices.
Do not install the device in areas critically exposed to UV light. Prevent risks caused by electrostatic charge. Protect unused connectors with dummy plugs to ensure protection class IP67. V02.00 | 2022/07 | 9 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
Rotary coding switch for address setting (last byte of the IP address for the safe function unit) Ethernet 1 Ethernet 2 Functional earth V02.00 | 2022/07 | 12 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
Incorrect wiring at the output (i.e. capacitive load, energetic recovery) Short-circuit at the line control output T2 Incorrect power supply Strong EMC disturbances Internal device error V02.00 | 2022/07 | 13 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
Safe output, the load is connected between P-terminal and M-terminal (mass), necessary for special loads which need a separation from Ground. V02.00 | 2022/07 | 14 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
A pluggable memory stick is included in the scope of delivery of TBIP-L…-4FDI-4FDX. It serves for storing the safety function configured via Turck Safety Configurator. It allows to transfer the configuration of one device to another device, e. g. for device exchange.
Mount and screw the housing cover according to the following figure. The tightening torque for the Torx T8 screw is 0.5 Nm. Fig. 8: Mounting the device in protection housing TB-SG-L V02.00 | 2022/07 | 16 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
Disconnecting the direct grounding of the fieldbus level: removing the grounding clip Use a flat screwdriver to slide the grounding clip forward and remove it. Fig. 14: Removing the grounding clamp V02.00 | 2022/07 | 19 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
With mounted grounding clip: The shielding of the fieldbus and the module grounding are connected to the reference potential of the installation. V02.00 | 2022/07 | 20 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
0.4…1.0 Nm Turck Line + BUS M8 (SW9) M12 for bus cables (SW13) M12 for sensor cables (SW14) V02.00 | 2022/07 | 21 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
System voltage: power supply 1 (incl. supply of electronics) Load voltage: power supply 2, fed through, not used in device V02.00 | 2022/07 | 23 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
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System voltage: power supply 1 (incl. supply of electronics) Load voltage: power supply 2, fed through, not used in device V02.00 | 2022/07 | 24 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
Ground V1 FDI (T1) Digital input 1 Test pulse 2 FE is connected to the thread of the M12 connector. V02.00 | 2022/07 | 26 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
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Danger to life due to connection failures Use loads with mechanical or electrical inertia. Positive and negative test pulses have to be tolerated. V02.00 | 2022/07 | 27 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
Connection example: Banner STB Touch Note: To avoid errors, do not use 5-pin cables to the sensor. V02.00 | 2022/07 | 28 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
Execute a functional test. Check if the device works according to the configuration and if all safety functions react as expected. V02.00 | 2022/07 | 30 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
In addition to the reaction time in the device, reaction times of the further Safety components have to be system considered eventually. Please find the respective information in the tech- nical data of the respective devices. Further information about the reaction time can be found in the online help for the Turck Safety Configurator. 7.2.3...
The first three bytes of the Main IP address can be set via the device's web server (IP address in delivery state: 192.168.1.254). The last byte of the IP address Main IP address can either be set via the rotary coding switches at the device, via the Turck Service Tool or via the web server. NOTE Turck recommends setting the IP address via the rotary coding switches (Static Rotary) on the device.
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Log on to the device as administrator. The default password for the web server is “password”. NOTE The password is transmitted in plain text. V02.00 | 2022/07 | 33 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
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Write the new IP address, the subnet mask and the default gateway via Submit into the device. Fig. 32: Webserver — Network configuration TBIP-L…-4FDI-4FDX V02.00 | 2022/07 | 34 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
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The Secondary IP Address is not used in the device and should always be set to 0.0.0.0. Fig. 33: Web server — setting the Secondary IP Address V02.00 | 2022/07 | 35 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
Start the software. Turck Safety Configurator starts with the Start assistant, which will lead through the first steps after program start. V02.00 | 2022/07 | 36 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
In the start assistant, select option New workspace, enter a name and a storage location and create the new workspace with Create. Fig. 34: Start assistant – new workspace The new workspace is created. V02.00 | 2022/07 | 37 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
The dialog box Properties – TB… is opened. Fig. 36: TSC – hardware configuration In the register tab Local I/Os, the safe slots of TBIP-L…-4FDI-4FDX are configured. V02.00 | 2022/07 | 38 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
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Complete the configuration with OK. The basic configuration is applied. The release circuits of the basic configuration are automatically created. V02.00 | 2022/07 | 39 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
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FDI6/7 OSSD 62 FDI4/5 OSSD 63 FDI2/3 OSSD 64 FDI0/1 Fig. 37: TSC – release circuits (OSSDs) of the basic configuration V02.00 | 2022/07 | 40 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
The channels of TBIP-L…-4FDI-4FDX are adapted to requirements of the respective application Ò in the register tab Local I/Os Expert. Configuration options Fig. 38: TSC – Configuration of I/Os V02.00 | 2022/07 | 41 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
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Clicking Expert opens the expert settings for in- and outputs. Fig. 39: TSC – Expert settings NOTE The description of the functions is part of the online help of the Turck Safety Config- urator. V02.00 | 2022/07 | 42 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
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Safely switches off output at FDX10/11. double channel dependent with filtering FDX14/15 unused Adapt the expert settings and close with OK. V02.00 | 2022/07 | 43 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
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The global error unlock can also be executed via the process data bit ”UNLK” in the module’s process output data Process output data. V02.00 | 2022/07 | 44 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
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SCID time stamp or with a user-defined SCID time stamp. Fig. 42: TSC – CIP Safety options V02.00 | 2022/07 | 45 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
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FDI4 (see “Switch off FDX10/11 (2. OSSD)”) FDX12/13 Safe sensor 3. OSSD unchanged FDX14/15 unused No OSSD created V02.00 | 2022/07 | 46 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
Loading the configuration with the TSC commissioning wizard Start the commissioning wizard and click Next >. Fig. 44: TSC – Start the commissioning wizard V02.00 | 2022/07 | 47 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
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Fig. 45: TSC – Commissioning wizard, assigning a password The connected TBIP-L…-4FDI-4FDX is prepared for the configuration download. Fig. 46: TSC – Commissioning wizard, preparing the master V02.00 | 2022/07 | 48 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
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The configuration is sent to the TBIP-L…-4FDI-4FDX. This process may take a few seconds. The configuration protocol is created. V02.00 | 2022/07 | 49 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
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Check the configuration using the configuration protocol and confirm the check. Fig. 49: TSC – confirming check of the configuration protocol V02.00 | 2022/07 | 50 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
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Fig. 50: TSC – release configuration The configuration has been released. Fig. 51: TSC – release configuration Click OK and complete the commissioning with Finish. V02.00 | 2022/07 | 51 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
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The Turck Safety Configurator changes to the online mode and opens the diagnostics configuration. Fig. 52: TSC – Diagnostics configuration (online, no communication to safety PLC) V02.00 | 2022/07 | 52 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
In the dialog box State of output switching element x select OSSD 63 under Assignment. Fig. 53: TSC – 1. OSSD, state of output switching element OSSD 63 V02.00 | 2022/07 | 53 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
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Fig. 54: TSC – 1. OSSD, state of output switching element OSSD 63 and OSSD 64 The activation of the emergency shutdown at FDI0/1 or the light grid at FDI2/3 switches off output FDX8/9. V02.00 | 2022/07 | 54 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
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Fig. 55: TSC – 2. OSSD, state of output switching element OSSD 62 The activation of the emergency shutdown at FDI0/1 or the light grid at FDI2/3 switches off output FDX8/9. V02.00 | 2022/07 | 55 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
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Fig. 56: TSC – monitored start via standard input (example 1. OSSD) The safe outputs FDX8/9 and FDX10/11 will only restart with a positive edge at FDI4. V02.00 | 2022/07 | 56 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
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After an error, the safety function will only restart if the emergency shutdown as well as the light grid are error free and the release bit in the F-CPU is set. V02.00 | 2022/07 | 57 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
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Open the Output assignment and assign a CIP Safety bit to output FDX8/9. Fig. 58: TSC – output assignment CIP Safety bit V02.00 | 2022/07 | 58 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
Load the configuration into the device via the Commissioning wizard ( [} 47]) or by using Ò the PC Monitor function. Fig. 59: TSC – sending the configuration V02.00 | 2022/07 | 59 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
Setting Configuring single channel safety sensors Configuring single channel safety sensors If a slot is configured as Single channel safety in Turck Safety Configurator, then the double channel function for the slot is disabled. Fig. 60: TSC – single channel inputs No release circuits are generated for the single channel inputs.
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Add a Single channel safety input from the device catalog to the new window Fig. 62: TSC – configuring an OSSD for a single channel safety input V02.00 | 2022/07 | 61 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
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PLC. Fig. 64: TSC – single channel safe input with automatic start and CIP Safety assignment V02.00 | 2022/07 | 62 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
The module entry TBIP-L…-4FDI-4FDX creates a generic dual EtherNet/IP and CIP Safety con- nection, with module definitions pre-configured for both connections. Additionally, the CIP Safety I/O tags of the standard configuration from Turck Safety Configurator as well as configur- ation tags and I/O tags for the GPIO module are predefined.
The device is shown with the Main IP Address. The second IP address was previously set to 0.0.0.0 via the web server and is not displayed. [} 32]. Fig. 65: RSLinx – Who Active V02.00 | 2022/07 | 64 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
If necessary, adjust the settings in the New Project window and complete the project cre- ation using the Finish button. Fig. 66: Studio 5000 – finish the project creation V02.00 | 2022/07 | 65 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
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Configuring the device at EtherNet/IP in Rockwell Studio 5000 The new project is created and opened in the RSLogix Designer. Fig. 67: Logix Designer – new project V02.00 | 2022/07 | 66 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
Open the catalog file in Studio 5000 by using the import function and save it as project. Fig. 68: Studio 5000 – import of the catalog file V02.00 | 2022/07 | 67 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
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Configuring the device at EtherNet/IP in Rockwell Studio 5000 The project with the catalog file is created. Fig. 69: Studio 5000 – project with catalog file V02.00 | 2022/07 | 68 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
Add the TBIP-L…-4FDI-4FDX from the project with the catalog file under Ethernet to the new project. Fig. 70: Logix Designer – adding TBIP-L5-4FDI-4FDX to the project V02.00 | 2022/07 | 69 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
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In the Module Properties dialog, double-click the module entry and define a device name and the IP address (in the example 192.168.1.105). Fig. 71: Logix Designer – setting name and IP address V02.00 | 2022/07 | 70 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
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Therefore, a conversion of the system-time based entry in the protocol to the UTC is necessary. In the example the CEST (Central European Summer Time) + 2 hours is entered in Logix Designer. V02.00 | 2022/07 | 71 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
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2:34:00 000 PM 2:34:00 000 PM 4:34:00 000 PM Save the Module Properties with OK and close the configuration. V02.00 | 2022/07 | 72 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
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Define the project path via the Set Project Path button. Fig. 74: Logix Designer – Who Active – setting the project path Close the Who Active window. V02.00 | 2022/07 | 73 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
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Execute the download in the Download window by pressing the Download button. Fig. 75: Logix Designer – downloading the configuration into the controller The download is executed. V02.00 | 2022/07 | 74 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
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Fig. 76: Logix Designer – error at the device Open the module properties by double-clicking the device entry in the project tree. V02.00 | 2022/07 | 75 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
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Safety Network Number (SNN). In case of several controllers in one network, this procedure in- hibits an unintentional access of another controller to the safety device. V02.00 | 2022/07 | 76 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
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Use the Copy button to copy the Safety Network Number and close the window with OK. Fig. 78: Logix Designer – copying the Safety Network Number V02.00 | 2022/07 | 77 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
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OK. Fig. 79: Logix Designer – copying the Safety Network Number to the module properties V02.00 | 2022/07 | 78 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
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Fig. 80: Logix Designer – Reset Ownership Open the General tab in the Module Properties and open the Safety Network Number window. V02.00 | 2022/07 | 79 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
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Set button and confirm the setting. Fig. 81: Logix Designer Writing the Safety Network Number to the device V02.00 | 2022/07 | 80 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
Green/red flashing During start-up: device is in self test During operation: network access error detected, communication failed (Communication Faulted State) V02.00 | 2022/07 | 81 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
V1 too low (< 18 VDC) Control word The control word is not in use. V02.00 | 2022/07 | 82 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
Name Code Meaning No memory chip plugged NCNF No configuration available CNFMM Configuration mismatch COMLO Communication loss FERR Fatal Error V02.00 | 2022/07 | 83 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
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0 ms is not al- lowed. 68 (0x44) SIL Value The required SIL level is not suppor- Exceeded ted by the device. V02.00 | 2022/07 | 84 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
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Meaning Inputs in the TBIP-L…-4FDI-4FDX which can be addressed by the non-safe part 0.0…1.7 of the safety controller. These bits have to be configured by the user in Turck Safety Configurator. Fig. 82: TSC – assignment of fieldbus bits V02.00 | 2022/07 | 85...
Fieldbus bits Name Meaning FB0.0… In the Turck Safety Configurator, these output bits can be linked to states of the FB1.7 safe signals and used as inputs by the non-safe controller. Fig. 83: Output assignment in Turck Safety Configurator V02.00 | 2022/07 | 86...
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This bit serves for unlocking the safe unit. It responds to a falling edge. Set bit UNLK to 1 and back to 0. The safe unit is unlocked. V02.00 | 2022/07 | 87 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
Execute a power cycle at the device. The content of the memory chip is deleted. The procedure completed as soon as the ERR LED stops blinking. V02.00 | 2022/07 | 88 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
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Fig. 84: Deleting the configuration via Turck Safety Configurator The configuration on the memory chip is deleted. The procedure completed as soon as the ERR LED stops blinking. V02.00 | 2022/07 | 89 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
The device as well as the plugged memory chip are reset, stored configuration is deleted. The procedure completed as soon as the ERR LED stops blinking. V02.00 | 2022/07 | 90 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
Defective or faulty devices must not, in any event, be put back into circulation. Dispose of the devices as described in the chapter "Disposal" [} 93]. V02.00 | 2022/07 | 91 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
Used cables as well as connected sensors and actuators have to be tested according to vendor specifications during the duration of use of TBIP-L…-4FDI-4FDX. V02.00 | 2022/07 | 92 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
Defective or faulty devices must not, in any event, be put back into circulation. Send the devices back to Turck for testing and disposal. V02.00 | 2022/07 | 93 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
60.4 × 230.4 × 39 mm Operating temperature -40 °C… +70 °C Storage temperature -40 °C… +85 °C Operating altitude Max. 5000 m V02.00 | 2022/07 | 94 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
12 ms at 1 ms test pulse width 8.5 ms at 0.5 ms test pulse width 7.5 ms at 0.2 ms test pulse width V02.00 | 2022/07 | 95 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
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2 A, observe derating [} 97] Interval between two test pulses, minimum 900 ms (for static inputs) Connection to external potential Not allowed V02.00 | 2022/07 | 96 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
The user have to provide an additional overcurrent protection on site. 14.4 Derating I [A] ∑ I [A] [°C] [°C] Fig. 85: Derating – output current Fig. 86: Derating – total current V02.00 | 2022/07 | 97 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
24 VDC ±10 % (SELV/PELV) Input current I 9 A (total per module) Output current I 1.5 A (per output) V02.00 | 2022/07 | 98 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
Turck Banner Malaysia Sdn Bhd Unit A-23A-08, Tower A, Pinnacle Petaling Jaya, Jalan Utara C, 46200 Petaling Jaya Selangor www.turckbanner.my V02.00 | 2022/07 | 99 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
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Árpád fejedelem útja 26-28., Óbuda Gate, 2. em., H-1023 Budapest www.turck.hu Turck Inc. 3000 Campus Drive, USA-MN 55441 Minneapolis www.turck.us V02.00 | 2022/07 | 100 Hans Turck GmbH & Co. KG | T +49 208 4952-0 | more@turck.com | www.turck.com...
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Over 30 subsidiaries and 60 representations worldwide! 100004778 | 2022/07 100004778 www.turck.com...
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