Deprag MINIMAT-EC 320E22-00120 Operating Instruction Booklet

Deprag MINIMAT-EC 320E22-00120 Operating Instruction Booklet

Ec-screwdriver spindle for stationary use

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013742en
NOTICE ALL DOCUMENTATIONS !
Before beginning work this operating instruction booklet and the enclosed
safety instructions (no. 016000, pink-colored booklet) have to be read through
carefully. Always follow the instructions during operation. Give this operating in-
struction booklet and the appropriate safety instructions to the operator.
Operating Instruction Booklet
- Original instructions -
EC-Screwdriver Spindle
for stationary use
MINIMAT-EC
Size 22
320E22-00120
320E22-00200
420988 D
420988 E

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Summary of Contents for Deprag MINIMAT-EC 320E22-00120

  • Page 1 013742en Operating Instruction Booklet - Original instructions - EC-Screwdriver Spindle for stationary use MINIMAT-EC Size 22 320E22-00120 420988 D 320E22-00200 420988 E NOTICE ALL DOCUMENTATIONS ! Before beginning work this operating instruction booklet and the enclosed safety instructions (no. 016000, pink-colored booklet) have to be read through carefully.
  • Page 2: Table Of Contents

    Contents 1 SIGNAL WORD AND SYMBOL DEFINITION ...............3 2 SAFETY INSTRUCTIONS .....................4 3 INTENDED USE ......................6 4 DELIVERY CAPACITY ....................6 5 GENERAL........................7 6 ASSEMBLY INSTRUCTIONS ..................8 6.1. Installation Instructions....................8 6.2. Dimension Sheet ......................9 6.3. Installation ........................10 6.3.1 Required Equipment....................11 6.3.2 Optional Equipment....................12 6.4.
  • Page 3: Signal Word And Symbol Definition

    Signal Word and Symbol Definition The signal words and symbols used in the technical documentation (safety instructions, operating instruction booklet, etc.) have the following meaning: DANGER Indicates an immediate danger which causes serious injuries or even death if not avoided. WARNING Indicates a threatening danger which can cause serious injuries or even death if not avoided.
  • Page 4: Safety Instructions

    Safety Instructions see also enclosed safety instruction booklet no. 016000 WARNING Potential loss of life due to electric shock! Work on electrical equipment may only be carried out by qualified electrical technicians. WARNING Serious injuries or even death possible! Disconnect screwdriver from power supply before changing or mounting the screwdriver tool (bit, socket) or accessory.
  • Page 5  Never exceed the rated voltage and power.  Never hold the drive, screwdriver tool or drive extension with your hands.  If you cannot support the reaction torque of the machine independently then use a torque support (e.g. linear stand, telescopic arm, holding fixture/holder-on, support grip).
  • Page 6: Intended Use

     Construction Slide Units  Multi-Spindle Screwdriving Stations  Cartesian Screwdriving Robots  Gantry Screwdriving Cells DEPRAG EC-Screwdriver Spindles allow free programming of the screw tightening process. Within the power range of the selected spindle,  the torque value  the speed ...
  • Page 7: General

    General The EC-Screwdriver Spindle 320E22-00xx0 is part of the EC-Screwdriving System. The essential characteristics of this screwdriver series are:  brush-less EC-Drive with commutator over encoder  torque- and angle-controlling The EC-Screwdriving System is designed for the use in an industrial environment for a maximum torque of 1.2 or 2.0 Nm (depending on the type of screwdriver ...
  • Page 8: Assembly Instructions

    Assembly Instructions WARNING Potential loss of life due to electric shock! Before working on the tool (e.g. assembly, installation and maintenance) disconnect the electric equipment from power supply (switch off main switch and pull out main plug). 6.1. Installation Instructions When installing the EC-Screwdriver Spindle the following points have to be observed: ...
  • Page 9: Dimension Sheet

    6.2. Dimension Sheet...
  • Page 10: Installation

    6.3. Installation see also Dimension Sheet as well as Operating Instructions “EC-Screwdriving System” Sequence Controller AST10/AST11 Motor Cable KMO-AST10 measuring cable KN-AST10 EC-Screwdriver 320E22-00xx0 Sequence Controller AST(i)6 Illustration 1 - Installation...
  • Page 11: Required Equipment

    6.3.1 Required Equipment Name Order No. Sequence controller AST10-1 385440 A Sequence controller AST10-1-P (prepared for Profibus) 385440 B Sequence controller AST10-1-P kpl. (with integrated 385440 P Profibusmodule) Motor cable KMO-AST1x (length 8.2 / 16.4 / 26.2 / 39.4 ft.) 385442 A / B / C / D ...
  • Page 12: Optional Equipment

    You will find suitable inserting tools  in our catalog D3320 or  on the internet as follows: www.deprag.com  Screwdriving Technology  Selection program: Inserting tools Assembly- and Spare Parts Drawing Spring Sleeve cpl. 364672 A Assembly- and Spare Parts Drawing Spring Sleeve cpl. 364672 C All catalogs are available for download from our web site: www.deprag.com...
  • Page 13: Connect Ec-Screwdriver Spindle To Ast10/Ast11

    6.4. Connect EC-Screwdriver Spindle to AST10/AST11 see chapter DIMENSION SHEET as well as Instructions „Sequence Controller“ CAUTION Differing power supplies can result in injuries to persons or damage to the equipment Before connecting electrical power, insure that your power supply is compatible with that recommended for the controller (...
  • Page 14: Connect Ec-Screwdriver Spindle To Ast(I)6 Sequence Controller

    6.5. Connect EC-Screwdriver Spindle to AST(i)6 Sequence Controller see chapter DIMENSION SHEET as well as Instructions „Sequence Controller AST(i)6“ CAUTION Differing power supplies can result in injuries to persons or damage to the equipment Before connecting electrical power, insure that your power supply is compatible with that recommended for the controller (...
  • Page 15: Operation

    Operation This design of Screwdriver may be operated in connection with a sequence controller only. CAUTION The turning bit may cause an injury to fingers or hands. Trained personnel may operate the EC-screwdriver spindle only. IMPORTANT Proceed with the operating according to the “Operating Instructions Se- quence Controller AST10”.
  • Page 16: Insert And Change Inserting Tool

    You will find suitable inserting tools  in our catalog D3320 or  on the internet as follows: www.deprag.com  Screwdriving Technology  Selection program: Inserting tools The screwdriver spindle is equipped with a quick change chuck.  To remove or insert the bit, pull the sleeve into the front.
  • Page 17: Testing The Repeatability Of The Screwdriver

    Testing the repeatability of the Screwdriver To insure the reliability of the reported screwdriving results the user should perform a periodic review or recalibration of the screwdriver and screwdriver electronic controller. The interval or number of assembly cycles in between the calibration check should be defined by the user and the users in house policy.
  • Page 18: Overview Of The Screw Plate And Washer Spring Arrangements

    8.3. Overview of the Screw Plate and Washer Spring Arrangements...
  • Page 19: Maintenance And Upkeep

    Disconnect screwdriver spindle from power supply before performing main- tenance and repair work! The maintenance of the EC-screwdriver may only be carried out by DEPRAG service per- sonnel. The maintenance covers all disassembly and inspection of all mechanical parts as well as the cleaning and re-greasing of all moveable parts (gear, drive).
  • Page 20: Troubleshooting

    Troubleshooting AST(i)6 chapter Error Display and Troubleshooting If necessary, please send the tool to DEPRAG for service. For further examples of faults please consult the instruction manual of the sequence controller AST10, AST11 or sequence controller AST(i)6. 11 Shut Down and Storage For shut-down perform the following steps: No.
  • Page 21: Technical Data

    12 Technical Data Type 320E22-00120 320E22-00200 Order No. 420988 D 420988 E Torque min. (Nm/in.lbs) 0.24 / 2.12 0.40 / 3.54 Torque max. *) (Nm/in.lbs) 1.20 / 10.62 2.0 / 17.7 Speed min. (rpm) Speed max. *) (rpm) 0.62 / 1.38 0.62 / 1.38 Weight (kg/lbs) Noise level (dB(A))
  • Page 22: Ec-Declaration Of Incorporation

    B of Annex VII will be transmitted in response to a reasonable request by the national authorities in printed form or in electronic form (pdf). Manufacturer DEPRAG SCHULZ GMBH u. CO. P.O. Box 1352, Germany-92203 Amberg Carl-Schulz-Platz 1, Germany-92224 Amberg Authorized Person Mr.
  • Page 23: Service Locations And Authorized Partners

    If you need any further information then please either contact your representative or us directly at DEPRAG SCHULZ GMBH u. CO. During business hours our Service-Hotline + 49 (0) 700 00 371-371 is available for German and English speakers.
  • Page 24 DEPRAG SCHULZ GMBH u. CO. P.O. Box 1352, 92203 Amberg, Germany Carl-Schulz-Platz 1, 92224 Amberg, Germany Service Hotline +49 (0) 0700 00 371-371  +49 (0) 9621 371-0 Fax: +49 (0) 9621 371-120 Internet: http://www.deprag.com e-mail: info@deprag.de...

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Minimat-ec 320e22-00200420988 d420988 e

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