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Summary of Contents for Deprag MINIMAT-ULTRA 347-218-31UL
- Page 1 012613EN Operating Instruction Booklet Stationary Screwdriver Spindle 347-218-31UL 397075 A 347-318-31UL 397075 B 347-518-31UL 397075 C 347-618-31UL 397075 D MINIMAT-ULTRA...
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Page 2: Table Of Contents
If you need additional information, please contact your DEPRAG Representative, one of our international support offices or us direct at DEPRAG. We will be happy to answer any questions. Please visit our web site: www.deprag.com Content 1 SAFETY TIPS ........................3... -
Page 3: Safety Tips
Safety Tips 1.1. General Safety Tips Before operating tool make sure to carefully read and observe this operating instruction. Generally, the operator of the equipment and/or machinery is responsible for the equipment’s perfect condition and operation, while observing all necessary safety regulations. -
Page 4: General Safety Tips For Pneumatic Stationary Screwdriver Spindles
1.2. General Safety Tips for Pneumatic Stationary Screwdriver Spindles · Disconnect the tool from the air supply, when changing bits or when re-adjusting clutch. · Do not wear wide clothing or jewelry, for they can be seized by movable parts. Wear a hairnet if operator has long hair. ·... -
Page 5: Operator Obligation
1.4. Operator Obligation Personnel, who is engaged in the operation of the equipment, must always be committed to · observe the basic safety and accident preventing regulations, · read and observe the safety and warning notifications of this operating instruction booklet. 1.5. -
Page 6: Symbol Description
1.6. Symbol Description Read and observe the Operating Instruction Booklet, prior to and during operation of tool. DANGER Reference to an immediate danger to a person. May lead to serious injuries or even death, if unobserved! Properly recycle environmentally damaging grease, cooling agents or detergents. - Page 7 Maintenance and repair on hydraulic and pneumatic equipment may only be performed by specially trained personnel! Disconnect equipment from air supply, prior to repair of pneumatic or hydraulic equipment. Provide regular preventive maintenance on hoses and airlines. Exchange hose lines, even if there is no visible damage! (Observe corresponding requirements of the manufacturer!) After repair and maintenance, check the following items: ·...
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Page 8: Observe Environmental Regulations
1.7. Observe Environmental Regulations When working on or with the equipment, it is imperative to observe all requirements in regards to waste-disposal and proper recycling. Especially during installation, repair or maintenance, water damaging agents such as · lubricating grease and oil ·... -
Page 9: Installation
The hose length should not exceed 2 meters. · All DEPRAG Screwdrivers, may be operated either with or without lubricated air (see paragraph: Maintenance and Upkeep). Best results are achieved, when machine is lubricated with 1 – 2 drops of oil per 1m... - Page 10 OUR RECOMMENDATION: The preferred lubricating method for the screwdriver spindles mounted in fixtures, brackets, machines, etc., each in connection with a controller, is method b) with Point-of-Use Oiler. · Check pressure at directly on the machine. The Regulator needs to be adjusted to an airflow between 5.0 (71 PSI) and 6.3 bar (90 PSI).
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Page 11: Operation
Operating the clutch using a clutch spring which exceeds its allowable torque, leads to a reduction of the torque accuracy. The necessary torque adjustment can be tested, using a DEPRAG Torque Wrench or Dynamometer (see DEPRAG catalogs D3020 and D 3022). This equipment can also be used to re-adjust the torque of the Screwdriver Spindle. -
Page 12: Range And Exchange Of Clutch Spring
The air connector not used must be vented to prevent reduction of · performance. 4.1. Range and Exchange of Clutch Spring The torque range of the DEPRAG Screwdriver is adjustable. Please see a listing for the torque ranges of the color-coded springs below. Torque Range of the individual clutch spring: "... - Page 13 Pull off the lock ring. Remove clutch spring, replace with new clutch spring and reassemble the clutch in reverse order. Insert the clutch into the clutch bearing and tighten clutch bearing to the DEPRAG-Screwdriver (left-hand thread). adjustment nut clutch spring half-round bore...
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Page 14: Torque Adjustment
4.2. Torque Adjustment For an external torque adjustment use the following steps: Disconnect the screwdriver from the air supply. Insert the supplied hand screwdriver 326240 through one of the slots on the motor housing into the half-round bore of the lock ring (if necessary turn bit by hand). -
Page 15: Change Of Bits
4.3. Change of bits Always disconnect the screwdriver from the air supply prior to changing bits, to avoid the unintentional start of the screwdriver, which may result in injuries. Unscrew the spring sleeve (left-hand thread) – only necessary if a finder is mounted. -
Page 16: Connection-Possibilities Of The Function Control
4.4. Connection-Possibilities of the Function Control · Use as air pressure outlet during screw-assembly: to control driver start and stop, as well as shut-off control of clutch; as cycle counter of the complete process; each in connection with a PE- Switch or similar. ·... -
Page 17: Disassembly - Assembly
After repair or maintenance, verify that equipment runs to specification! Principally, use only DEPRAG original spare parts. Otherwise, a reduction in equipment power-output and an increased maintenance-requirement occurs. If NON-DEPRAG parts are installed, DEPRAG is justified to void any existing warranty and liability obligations. Attention:... - Page 18 10. Take off the intermediate ring 4011201 and push out the motor with the gearing complete towards air connection side. a. Clamp rotor cylinder into fixing device. b. Pull off shaft-side bearing cover from rotor. c. Remove rotor cylinder. NOTE Exchange only complete sets of vanes.
- Page 19 Assembly: Use the DEPRAG Grease 807293 (100-g tube) to grease the ball bearing, needle bearing and gearing parts prior to reassembly. a. Clean rotor. b. Press the ball bearings into the two bearing covers. c. Press the shaft-side bearing cover with the ball bearing on the rotor.
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Page 20: Correct Assembly Of Shut-Off Function On Clutch
5.1. Correct Assembly of Shut-Off Function on Clutch ATTENTION If the stop-pin is installed incorrectly, the clutch will NOT shut -off. In between the two curves, the taper of the stop pin has to point towards the outside (as illustrated in the pictures below). Curves Taper on Stop Pin... -
Page 21: Spare Parts Drawing
5.2. Spare Parts Drawing... -
Page 28: Spare Parts Drawings For Accessories
5.3. Spare Parts Drawings for Accessories... -
Page 29: Installation Tips For Screwdriver Spindle
5.4. Installation Tips for Screwdriver Spindle... -
Page 30: Maintenance And Upkeep
6 months (single shift). · Exchange broken or worn plug in tools immediately, for they can cause injury to the Operator. · If tool malfunctions, we recommend to send the machine to DEPRAG. 6.1. Wear Parts QUANTITY... -
Page 31: Trouble Shooting
Maintain air pressure of 90 PSI shut-off or for required torque ratchets value Valve Pin is too long Check length of valve pin, either shorten or replace valve pin (picture: Actual Size of Valve Pin) If necessary, please send tool to DEPRAG for service. -
Page 32: Delivery Capacity
Picture: Actual Size of Valve Pin Attention: When connecting to compressed air supply valve pin may be catapulted out which may cause serious injuries. When verifying the actual size of the valve pin, make sure N O T to hold the screwdriver directed towards yourself or any other person. -
Page 33: Accessories - Optional Equipment
Accessories - Optional equipment Exhaust connection (in the screwdriver axis) 386924 G Exhaust connection (right-angled to the screwdriver axis) 386924 H Spring sleeve cpl. 364671 A Spring sleeve cpl. (for vacuum suction) 364671 D Operating Screwdriver with a Finder: Installation of the Finder (optional equipment): ·... -
Page 34: Storage
D 3320 E or · ® Screwdriving on the internet as follows: www.deprag.de Technology® Selection program: Inserting tools Mount the exhaust connection 386924 G (in the screwdriver axis) resp. 386924 H (right-angled to the screwdriver axis) as follows: Disconnect screwdriver from air supply. -
Page 35: Technical Data
11 Technical Data Manufacturer DEPRAG SCHULZ GMBH u. CO. Address Kurfürstenring 12 - 18 Postfach 1352 D-92224 Amberg D-92203 Amberg Phone 09621/371-0 09621/371-120 Technical Data: 347-218- 347-318- 347-518- 347-618- 31UL 31UL 31UL 31UL Part No. 397075 A 397075 B 397075 C 397075 D Body Diameter (mm) Drive hex. -
Page 36: Disposal
12 Disposal Unused machines should be stored in a dry, locked area. Disassemble the machine for the required disposal complete. Observe local and environmental regulations for the separation and recycling of materials. Recycle waste oil to avoid environmental contamination! Waste Oil... -
Page 37: Declaration Of Manufacturer
13 Declaration of Manufacturer EC-Declaration of Manufacturer in accordance with the CE-Machine-Guideline 98/37/EC, appendix II B DEPRAG SCHULZ GMBH u. CO. Kurfürstenring 12 – 18 Postfach 1352 D-92204 Amberg D-92203 Amberg declares, that the construction of the stationary screwdriver spindle... -
Page 38: Service Locations And Authorized Partners
14 Service Locations and Authorized Partners ARGENTINA CZECHIA/SLOWAKIA GREECE ERIN s.a. DEPRAG CZ a.s. D. Panayotidis – J. Tsatsis s.a. Av. Constituyentes 5751 ul. T.G. Masaryka 113 6 Pireos Street – Moschaton RA-1431 Buenos Aires CZ -50781 Lázně Bělohrad Athen Tel./Fax: +54 (0) 11 / 4573.1313... - Page 39 1200 Depot Road # 04-07/09 Tel.: +370 (0) 37 / 352195 Fax: +1 / 972 / 221 – 8163 Singapore 109675 Fax: +370 (0) 37 / 351952 Toll Free: (800) 4 DEPRAG Tel.: +65 / 6271-3688 e-mail: hidroteka@hidroteka.lt Internet: http://www.deprag.com Fax: +65 / 6271-8866 e-mail: deprag@depragusa.com...
- Page 40 DEPRAG SCHULZ GMBH u. CO. Postfach 1352, D-92203 Amberg Kurfürstenring 12-18, D-92224 Amberg (09621) 371-0 (09621) 371-120 Internet: http://www.deprag.com e-mail: info@deprag.de...
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