Deprag MINIMAT-ULTRA 347-220-31L Operating Instruction Booklet

Deprag MINIMAT-ULTRA 347-220-31L Operating Instruction Booklet

Stationary screwdriver spindle

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011654EN
Operating Instruction Booklet
Stationary Screwdriver Spindle
347-220-31L
347-320-31L
347-520-31L
MINIMAT-ULTRA
386372 A
386372 B
386372 C

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Summary of Contents for Deprag MINIMAT-ULTRA 347-220-31L

  • Page 1 011654EN Operating Instruction Booklet Stationary Screwdriver Spindle 347-220-31L 386372 A 347-320-31L 386372 B 347-520-31L 386372 C MINIMAT-ULTRA...
  • Page 2: Table Of Contents

    If you need additional information, please contact your DEPRAG Representative, one of our international support offices or us direct at DEPRAG. We will be happy to answer any questions. Please visit our web site: www.deprag.com Contents 1 SAFETY TIPS ........................3...
  • Page 3: Safety Tips

    1 Safety Tips 1.1. General Safety Tips Before operating tool make sure to carefully read and observe this operating instruction. Generally, the operator of the equipment and/or machinery is responsible for the equipment’s perfect condition and operation, while observing all necessary safety regulations.
  • Page 4: General Safety Tips For Pneumatic Stationary Screwdriver Spindles

    1.2. General Safety Tips for Pneumatic Stationary Screwdriver Spin- dles • Disconnect the tool from the air supply, when changing bits or when re-adjusting clutch. • Do not wear wide clothing or jewelry, for they can be seized by movable parts. Wear a hairnet if operator has long hair. •...
  • Page 5: Operator Obligation

    1.4. Operator Obligation Personnel, who is engaged in the operation of the equipment, must always be committed to • observe the basic safety and accident preventing regulations, • read and observe the safety and warning notifications of this operating instruction booklet. 1.5.
  • Page 6: Symbol Description

    1.6. Symbol Description Read and observe the Operating Instruction Booklet, prior to and during operation of tool. DANGER Reference to an immediate danger to a person. May lead to serious injuries or even death, if unobserved! Properly recycle environmentally damaging grease, cooling agents or detergents.
  • Page 7 ESD-protected area Equipment may be damaged or destroyed by an electrostatic discharge. Maintenance and repair on hydraulic and pneumatic equipment may only be performed by specially trained personnel! Disconnect equipment from air supply, prior to repair of pneumatic or hydraulic equipment. Provide regular preventive maintenance on hoses and airlines.
  • Page 8: Observe Environmental Regulations

    1.7. Observe Environmental Regulations When working on or with the equipment, it is imperative to observe all requirements in regards to waste-disposal and proper recycling. Especially during installation, repair or maintenance, water damaging agents such as • lubricating grease and oil •...
  • Page 9: Installation

    The hose length should not exceed 2 meters. • All DEPRAG Screwdrivers, may be operated either with or without lubricated air. (see paragraph: Maintenance and Upkeep) When operating with oilfree air, a performance reduction of up to 20% occurs and maintenance requirements increases! •...
  • Page 10 OUR RECOMMENDATION: The preferred lubricating method for the screwdriver spindles mounted in fixtures, brackets, machines, etc., each in connection with a controller, is method b) with Point-of-Use Oiler. • Check pressure at directly on the machine. The Regulator needs to be adjusted to an airflow between 5.0 (71 PSI) and 6.3 bar (90 PSI).
  • Page 11: Operation

    Adjust clutch to the required torque value. If necessary, exchange clutch spring. The necessary torque adjustment can be tested, using a DEPRAG Torque Wrench or Dynamometer (see DEPRAG catalogs D3020 and D 3022). This equipment can also be used to re-adjust the torque of the Screwdriver Spindle.
  • Page 12: Range And Exchange Of Clutch Spring

    4.1. Range and Exchange of Clutch Spring The torque range of the DEPRAG Screwdriver is adjustable. Please see a listing for the torque ranges of the color-coded springs below. Torque Range of the individual clutch spring: -∅ C OLOR ORQUE...
  • Page 13 Clutch Spring Adjusting Nut Halfround Bore 326111 Picture: Change of Clutch Spring The claw of the intermediate ring has to engage with the claw in the spindle. The clutch can be adjusted again externally (see torque adjustment). Make sure to screw adjusting nut onto clutch bearing until one line of the thread is visible.
  • Page 14: Torque Adjustment

    4.2. Torque Adjustment The required torque for the driver can be adjusted externally as follows: Disconnect Screwdriver from air supply. Insert torque setting screwdriver through one of the three openings of the motor housing into the half-round bore of the lock ring. (If necessary, turn clutch using bit) By turning the torque-setting screwdriver clockwise, the torque is re- duced and by turning it counter-clockwise, the torque is increased.
  • Page 15: Connection-Possibilities Of The Function Control

    4.4. Connection-Possibilities of the Function Control • Use as air pressure outlet during screw-assembly: to control driver start and stop, as well as shut-off control of clutch; as cycle counter of the complete process; each in connection with a PE- Switch or similar. •...
  • Page 16: Assembly - Disassembly

    After repair or maintenance, verify that equipment runs to specification! Principally, use only DEPRAG original spare parts. Otherwise, a reduction in equipment power-output and an increased maintenance-requirement occurs. If NON-DEPRAG parts are installed, DEPRAG is justified to void any existing warranty and liability obligations. Attention:...
  • Page 17: Correct Assembly Of Shut-Off Function On Clutch

    Attention: Use the DEPRAG Grease 807293 (100-g tube) to grease the ball bearing, needle bearing and gearing parts prior to reassembly. Reassembly occurs logically in reverse order. Special Repair Tools (Optional Equipment) ESCRIPTION Plier (for Clutch Bearing 356293) 461290 Arbor (for the assembly the Spring Ring 800248 on Spindle...
  • Page 18: Spare Parts Drawing

    5.2. Spare Parts Drawing...
  • Page 21: Installation Tips For Screwdriver Spindle

    5.3. Installation Tips for Screwdriver Spindle...
  • Page 22: Maintenance And Upkeep

    6 months (single shift). • Exchange broken or worn plug in tools immediately, for they can cause injury to the Operator. • If tool malfunctions, we recommend to send the machine to DEPRAG. 6.1. Wear Parts UANTITY...
  • Page 23: Trouble Shooting

    Maintain air pressure of 90 PSI shut-off or for required torque ratchets value Valve Pin is too long Check length of valve pin, either shorten or replace valve pin (picture: Actual Size of Valve Pin) If necessary, please send tool to DEPRAG for service.
  • Page 24: Delivery Capacity

    Picture: Actual Size of Valve Pin Attention: When connecting to compressed air supply valve pin may be catapulted out which may cause serious injuries. When verifying the actual size of the valve pin, make sure N O T to hold the screwdriver directed towards yourself or any other person.
  • Page 25 Operating Screwdriver with a Finder: Installation of the Finder (optional equipment): • Remove screw-cap (left-hand thread) from spring sleeve • Insert finder and spring into spring sleeve • Re-attach screw-cap onto spring sleeve (left-hand thread) and attach complete spring sleeve package to Screwdriver A complete exhaust hose connection # 386924 A (vertical) or # 386924 B (horizontal) is available as an optional item.
  • Page 26: Storage

    10 Storage Unused machines should be stored in a dry, locked area. 11 Technical Data Manufacturer DEPRAG SCHULZ GMBH u. CO. Address Kurfürstenring 12 - 18 Postfach 1352 D-92224 Amberg D-92203 Amberg Phone 09621/371-0 09621/371-120 Technical Data: 347-220-31L 347-320-31L 347-520-31L...
  • Page 27: Disposal

    12 Disposal Unused machines should be stored in a dry, locked area. Disassemble the machine for the required disposal complete. Observe local and environmental regulations for the separation and recycling of materials. Recycle waste oil to avoid environmental contamination! Waste Oil...
  • Page 28: Declaration Of Manufacturer

    13 Declaration of Manufacturer EC-Declaration of Manufacturer in accordance with the CE-Machine-Guideline 98/37/EC, appendix II B DEPRAG SCHULZ GMBH u. CO. Kurfürstenring 12 – 18 Postfach 1352 D-92204 Amberg D-92203 Amberg declares, that the construction of Pneumatic Screwdriver 347-220-31L 347-320-31L 347-520-31L its design this tool is meant for integration with another machine.
  • Page 29: Service Locations And Authorized Partners

    14 Service Locations and Authorized Partners ARGENTINA CZECHIA/SLOWAKIA GREECE ERIN s.a. DEPRAG CZ a.s. D. Panayotidis – J. Tsatsis s.a. Av. Constituyentes 5751 ul. T.G. Masaryka 113 6 Pireos Street – Moschaton RA-1431 Buenos Aires CZ -50781 Lázně Bělohrad Athen Tel./Fax: +54 (0) 11 / 4573.1313...
  • Page 30 Tel.: +65 / 6271-3688 LT-3028 KAUNAS Fax: +1 / 972 / 221 – 8163 Fax: +65 / 6271-8866 Tel.: +370 (0) 37 / 352195 Toll Free: (800) 4 DEPRAG Internet: http://www.testel.com.sg Fax: +370 (0) 37 / 351952 Internet: http://www.deprag.com e-mail: sunny@testel.com.sg e-mail: hidroteka@hidroteka.lt...
  • Page 32 DEPRAG SCHULZ GMBH u. CO. Postfach 1352, D-92203 Amberg Kurfürstenring 12-18, D-92224 Amberg (09621) 371-0 (09621) 371-120 Internet: http://www.deprag.com e-mail: info@deprag.de...

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