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Service And Repair
about
1-3/8''
(35mm)
View A-A
15. Strip insulation off all six wires 5/16 of an inch (8mm).
16. Connect like colored wires from the UMP to like colored wires to the male connector with supplied butt splice
connectors and making a mechanical crimp. (Note: refer to notes made in Step 4 before connecting these
wires).
17. Pull on each wire to verify a reliable crimp was achieved.
18. Insulate the three connections by placing each by itself into an epoxy sealant bag following steps A, B, C
below.
A
Instructions:
NOTE: When temperature is below 50°F (10°C), keep
resin in a warm place prior to mixing (e.g., in an
inside pocket next to body).
1. Open epoxy sealant package, and remove resin pak.
2. Holding resin pak as shown in A, bend pak along
long length.
3. As shown in B, firmly squeeze the RED SIDE of the
resin, forcing it through the center seal and into
BLACK SIDE.
19. When finished sealing the wires, coil the wires inside the packer's wiring compartment as neatly as possible
(see Figure 13 on page 19).
20. Get a 2.090''ID x 0.118'' wide O-ring from the Hardware/Seal Kit. Lubricate the O-ring on the packer wiring
compartment cover (with lifting eyebolt) with petroleum based jelly. Screw in the packer wiring compartment
cover (thread sealant should not be used) and torque to 35 ft-lbs (50 N•m).
Indexing pin in hole
Retaining washer flat
side against connector
Packer facing
Retaining
washer
Figure 36. Correct Depth Of Male Connector In Packer Socket
B
Replacing the Packer-to-Manifold Wiring Connectors
A
A
C
From pigtail
Only one
connection
per bag.
Butt splice
4. Mix thoroughly to a uniform color by squeezing
contents back and forth 25-30 times.
5. Squeeze mixed, warm resin into one end of bag and
cutoff other end.
6. Slowly insert wiring connection into sealing pack until
it is snug against the opposite end as shown in C.
7. Twist open end of bag and use tie wrap to close it off
and position the tie wrapped end up until the resin
gels.
43
045-3
To male
connector
Tie wrap
Wire insulation is
fully into epoxy
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