Cornelius Energize 1 HC Installation And Service Manual
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Cornelius Energize 1 HC Installation And Service Manual

Cornelius Energize 1 HC Installation And Service Manual

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Summary of Contents for Cornelius Energize 1 HC

  • Page 1 Installation and service manual Undercounter cooler Energize 1 HC...
  • Page 2 Legal notice Installation and service manual (Original) Document no. TD1001100 Undercounter cooler Unit ID no. 221001100 Energize 1 HC Version Date of issue: 03/08/2018 Revision status: Index 2 Protection notices (in accordance with DIN ISO 16016:2017-08) The reproduction, distribution and utilisation of this document as well as the communication of its contents is prohibited, unless expressly permitted.

  • Page 3: Table Of Contents

    ............7.16 Replacing the overload protection Cornelius Deutschland GmbH Installation and service manual Undercounter cooler Document no. TD1001100 Energize 1 HC Version 03/08/2018, Index 2...
  • Page 4 ........... . . 10.2 Undercounter cooler cable diagram Installation and service manual Undercounter cooler Cornelius Deutschland GmbH Energize 1 HC Document no. TD1001100 Version 03/08/2018, Index 2...

  • Page 5: Safety

    Improper use of the unit and unauthorised modifications to the unit and its components may cause personal injury and equipment damage for which Cornelius Deutschland GmbH shall assume no liability. Improper use of the unit is prohibited. You can find further information about the improper use of the unit – and the meaning of improper use – in the undercounter cooler operator manual, document no.
  • Page 6 When installing cables, be mindful of any bending radiuses that the manufacturer may have specified. • To fix cables in place using cable ties, use the mounting bases provided. Installation and service manual Undercounter cooler Cornelius Deutschland GmbH Energize 1 HC Document no. TD1001100 Version 03/08/2018, Index 2...

  • Page 7: Transport And Packaging

    Transport and packaging Choose a suitable packaging when returning the unit itself or one of its components to Cornelius Deutschland GmbH, e.g. for re- pairs. In particular, make sure that the unit and any components are protected from shock/impact, moisture, dirt and electrostatic discharge (ESD).

  • Page 8: Description

    Connecting plate with tube connections Overflow Carbonator pump Carbonator tank Agitator motor 10 Water bath Circulation pump 11 Carry handle Cover Installation and service manual Undercounter cooler Cornelius Deutschland GmbH Energize 1 HC Document no. TD1001100 Version 03/08/2018, Index 2...

  • Page 9: Functions Within The Dispensing System

    The syrup containers are connected directly to the syrup connections on the unit. The BiBs are connected to the syrup pumps and from there to the syrup connections on the unit. Cornelius Deutschland GmbH Installation and service manual Undercounter cooler Document no. TD1001100 Energize 1 HC Version 03/08/2018, Index 2...

  • Page 10: Technical Data

    The applicable operator manual for this unit includes specifications for the CO working pressures for the unit; see the document “Undercounter cooler operator manual”, document no. TD1001000. Installation and service manual Undercounter cooler Cornelius Deutschland GmbH Energize 1 HC Document no. TD1001100 Version 03/08/2018, Index 2...

  • Page 11: Connections

    1/4" ID and 3/8" OD supply for carbonation 3/8" ID and 1/2" OD Syrup 1...6 Syrup tubes 1-6 (output) 1/4" ID and 3/8" OD Cornelius Deutschland GmbH Installation and service manual Undercounter cooler Document no. TD1001100 Energize 1 HC Version 03/08/2018, Index 2...

  • Page 12: Preparing The Unit

    Wait a minimum of 1 minute before continuing work on the unit. ATTENTION! Risk of equipment damage! A direct “low ohm” discharge may cause equipment damage. • Discharge the components properly. Installation and service manual Undercounter cooler Cornelius Deutschland GmbH Energize 1 HC Document no. TD1001100 Version 03/08/2018, Index 2...
  • Page 13 Make sure the voltage drops to a value of 0 V in the process. d) Only continue working on the unit once the unit is fully discharged of voltage. Fig. 7 Cornelius Deutschland GmbH Installation and service manual Undercounter cooler Document no. TD1001100 Energize 1 HC Version 03/08/2018, Index 2...

  • Page 14: Installation/Removal

    Comment reference amount Quick disconnect couplings Undercounter cooler cable diagram 220046687 see chapter 10.2 Undercounter cooler operator manual Document no. TD1001000 Installation and service manual Undercounter cooler Cornelius Deutschland GmbH Energize 1 HC Document no. TD1001100 Version 03/08/2018, Index 2...

  • Page 15: Removing The Unit

    (Fig. 9/3). 2. Disconnect the basic ingredient/beverage tubes from the connection of the unit’s relevant con- necting plate (Fig. 9/3). Fig. 9 Cornelius Deutschland GmbH Installation and service manual Undercounter cooler Document no. TD1001100 Energize 1 HC Version 03/08/2018, Index 2...

  • Page 16: Maintenance

    150 ml disinfectant is sufficient for 30 litres of water. 1. Place the unit in a higher position. 2. Remove the cover; see chapter 7.1. Installation and service manual Undercounter cooler Cornelius Deutschland GmbH Energize 1 HC Document no. TD1001100 Version 03/08/2018, Index 2...

  • Page 17: Cleaning The Condenser Fins

    References The unit has been disconnected from the power supply. see chapter 4.1 1. Wait until the ice has completely thawed. Cornelius Deutschland GmbH Installation and service manual Undercounter cooler Document no. TD1001100 Energize 1 HC Version 03/08/2018, Index 2...

  • Page 18: Repairs

    4. Attach the cover (Fig. 13/2) using the fastening bolt (Fig. 13/1). Fig. 13 Installation and service manual Undercounter cooler Cornelius Deutschland GmbH Energize 1 HC Document no. TD1001100 Version 03/08/2018, Index 2...

  • Page 19: Replacing The Sheet Casing (Service)

    1. Connect the electrical cables to the mains filter; see chapter 7.10. 2. Mount the mains filter cover; see chapter 7.10. 3. Mount the cover; see chapter 7.1. Cornelius Deutschland GmbH Installation and service manual Undercounter cooler Document no. TD1001100 Energize 1 HC Version 03/08/2018, Index 2...

  • Page 20: Replacing The Connecting Plate

    7. Connect the plug (Fig. 19/1) to the agitator motor (Fig. 19/2). Finishing tasks 1. Mount the cover of the control system; see chapter 7.9. 2. Mount the cover; see chapter 7.1. Installation and service manual Undercounter cooler Cornelius Deutschland GmbH Energize 1 HC Document no. TD1001100 Version 03/08/2018, Index 2...

  • Page 21: Replacing The Circulation Pump

    4. Remove the fastening bolts (Fig. 22/3) from the carbonator pump (Fig. 22/4). 5. Lift the carbonator pump (Fig. 22/4) up out of the unit. Fig. 22 Cornelius Deutschland GmbH Installation and service manual Undercounter cooler Document no. TD1001100 Energize 1 HC Version 03/08/2018, Index 2...

  • Page 22: Replacing The Carbonator Tank

    1. Mount the connecting plate; see chapter 7.3. 2. Mount the carbonator pump; see chapter 7.6. 3. Mount the circulation pump; see chapter 7.5. Installation and service manual Undercounter cooler Cornelius Deutschland GmbH Energize 1 HC Document no. TD1001100 Version 03/08/2018, Index 2...

  • Page 23: Replacing The Control System Mounting Plate

    8. Connect all electrical cables and plugs of the control system (Fig. 27/3). 9. Close the cover (Fig. 26/1) of the control system. Finishing tasks 1. Mount the sheet casing; see chapter 7.2. Cornelius Deutschland GmbH Installation and service manual Undercounter cooler Document no. TD1001100 Energize 1 HC Version 03/08/2018, Index 2...

  • Page 24: Replacing The Mains Filter

    Spare parts ID/reference Qty/ Comment amount 136514000 1. Remove the fastening bolts (Fig. 30/1) from the mounting plate (Fig. 31/2). Fig. 30 Installation and service manual Undercounter cooler Cornelius Deutschland GmbH Energize 1 HC Document no. TD1001100 Version 03/08/2018, Index 2...

  • Page 25: Replacing The Run Capacitor For The Carbonator Pump

    Fig. 33 6. Connect the plug (/3) to the run capacitor (Fig. 33/2). Finishing tasks 1. Mount the cover; see chapter 7.1. Cornelius Deutschland GmbH Installation and service manual Undercounter cooler Document no. TD1001100 Energize 1 HC Version 03/08/2018, Index 2...

  • Page 26: Replacing The Condenser

    Fig. 37 8. Attach the cover (Fig. 36/1) of the electrical assembly. Finishing tasks 1. Mount the sheet casing; see chapter 7.2. Installation and service manual Undercounter cooler Cornelius Deutschland GmbH Energize 1 HC Document no. TD1001100 Version 03/08/2018, Index 2...

  • Page 27: Replacing The Starter Relay

    Fig. 40 10. Attach the cover (Fig. 38/1) of the electrical assembly. Finishing tasks 1. Mount the sheet casing; see chapter 7.2. Cornelius Deutschland GmbH Installation and service manual Undercounter cooler Document no. TD1001100 Energize 1 HC Version 03/08/2018, Index 2...

  • Page 28: Replacing The Overload Protection

    Fig. 43 10. Attach the cover (Fig. 41/1) of the electrical assembly. Finishing tasks 1. Mount the sheet casing; see chapter 7.2. Installation and service manual Undercounter cooler Cornelius Deutschland GmbH Energize 1 HC Document no. TD1001100 Version 03/08/2018, Index 2...
  • Page 29 (for the setpoint, see the document “Undercounter cooler operator manual”, document no. TD1001000). Fig. 44 Cornelius Deutschland GmbH Installation and service manual Undercounter cooler Document no. TD1001100 Energize 1 HC Version 03/08/2018, Index 2...
  • Page 30 2. Shut down the tower; see the document “Tower installation and service manual”. 3. Empty the water bath; see chapter 6.3. Installation and service manual Undercounter cooler Cornelius Deutschland GmbH Energize 1 HC Document no. TD1001100 Version 03/08/2018, Index 2...
  • Page 31 Connect a new syrup container (see the docu- added ment “Undercounter cooler operator manual”) Contaminated tubes Clean the tubes; see chapter 6.2 Cornelius Deutschland GmbH Installation and service manual Undercounter cooler Document no. TD1001100 Energize 1 HC Version 03/08/2018, Index 2...
  • Page 32 Crushed ice in the cup may also cause dispensing problems. When the finished beverage comes into contact with sharp-edged ice, CO is released from the dispensed drink. Installation and service manual Undercounter cooler Cornelius Deutschland GmbH Energize 1 HC Document no. TD1001100 Version 03/08/2018, Index 2...
  • Page 33 Applicable documents Applicable documents 10.1 Flowchart B = Backward F = Forward Cornelius Deutschland GmbH Installation and service manual Undercounter cooler Document no. TD1001100 Energize 1 HC Version 03/08/2018, Index 2...
  • Page 34 Applicable documents 10.2 Undercounter cooler cable diagram Installation and service manual Undercounter cooler Cornelius Deutschland GmbH Energize 1 HC Document no. TD1001100 Version 03/08/2018, Index 2...
  • Page 35 Cornelius Deutschland GmbH Tel.: +49 (0) 21 73 / 79 3 – 0 Carl-Leverkus-Str. 15 Fax: +49 (0) 21 73 / 77 4 – 38 40764 Langenfeld E-Mail: info@cornelius.com Germany...

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