Page 1 Installation and service manual Undercounter cooler Energize 2-5 HC...
Page 2 Legal notice Installation and service manual (Original) Document no. TD1002100 Undercounter cooler Energize 2 HC: Unit ID no. 221002210 Energize 3 HC: Unit ID no. 221001320 Energize 3v HC: Unit ID no. 221001330 Energize 4 HC: Unit ID no. 221001420 Energize 5 HC single: Unit ID no.
Page 3: Table Of Contents
Transport and packaging ................... 8 Storage.......................... 8 Disposal ........................10 Description ........................ 11 Assemblies and components ..................11 3.1.1 Undercounter cooler Energize 2 HC ................11 3.1.2 Undercounter cooler Energize 3 HC ................13 3.1.3 Undercounter cooler Energize 3v HC ................. 15 3.1.4 Undercounter cooler Energize 4 HC ................
Page 4 Cleaning the condenser fins ..................49 Cleaning the tubes....................... 49 Changing the water in the water bath ................50 Undercounter cooler Energize 2 HC ................50 Undercounter coolers Energize 3 HC/Energize 3v HC/Energize 4 HC/ Energize 5 HC single/Energize 5 HC dual ..............50 Bleeding the carbonator tank..................
Page 5 Undercounter cooler Energize 2 HC ................ 118 Undercounter coolers Energize 3 HC/Energize 3v HC/Energize 4 HC/ Energize 5 HC single/Energize 5 HC dual ............... 119 7.30 Replacing the overload protection (Energize 2 HC only) .......... 120 7.31 Replacing the transformer..................121 7.32 Replacing the transformer fuse .................
Page 6 Errors and malfunctions ..................129 Troubleshooting table ....................130 Applicable documents .................... 135 Undercounter cooler flowchart Energize 2 HC ............136 Undercounter cooler flowchart Energize 3 HC ............137 Undercounter cooler flowchart Energize 3v HC ............138 Undercounter cooler flowchart Energize 4 HC ............139 Undercounter cooler flowchart Energize 5 HC single ..........
Page 7: Safety
Improper use Improper use of the unit and unauthorised modifications to the unit and its components may cause personal injury and equipment damage for which Cornelius Deutschland GmbH shall assume no liability. Improper use of the unit is prohibited. You can find further information about the improper use of the unit – and the meaning of im- proper use –...
Page 8: Safety Instructions
• Take appropriate safeguard measures, such as by wearing heat- resistant protective gloves. Installation and service manual: Undercounter cooler Cornelius Deutschland GmbH Energize 2-5 HC Document no. TD1002100 Version: 11/10/2017, Index 0...
Page 9 When installing cables, be mindful of any bending radiuses that the manufacturer may have specified. • To fix cables in place using cable ties, use the mounting bases pro- vided. Cornelius Deutschland GmbH Installation and service manual: Undercounter cooler Document no. TD1002100 Energize 2-5 HC Version: 11/10/2017, Index 0...
Page 10: Transport And Packaging
Choose a suitable packaging when returning the unit itself or one of its components to Cornelius Deutschland GmbH, e.g. for repairs. In particular, make sure that the unit and any components are protected from shock/impact, moisture, dirt and electrostatic discharge (ESD).
Page 11 • Before shipment, storage or relocation of the unit, the unit is to be cleaned and the cleaning solution is to be fully drained from the unit. Cornelius Deutschland GmbH Installation and service manual: Undercounter cooler Document no. TD1002100 Energize 2-5 HC...
Page 12: Disposal
Such fuels or lubricants must always be prevented from seeping into the ground, the sewage system and any bodies of water, and must always be prevented from entering the at- mosphere. Installation and service manual: Undercounter cooler Cornelius Deutschland GmbH Energize 2-5 HC Document no. TD1002100 Version: 11/10/2017, Index 0...
Page 13: Description
3 Description Description Assemblies and components The housing accommodates all assemblies and components. 3.1.1 Undercounter cooler Energize 2 HC The unit comprises the following assemblies: Figure 1 1 Sheet casing (service) 8 Connecting plate with tube connections 2 Control and indicator panel...
Page 14 7 Water inlet valve 15 Water bath 8 Pressure switch for carbonator pump 16 Carry handle 9 Run capacitor for carbonator pump mo- Installation and service manual: Undercounter cooler Cornelius Deutschland GmbH Energize 2-5 HC Document no. TD1002100 Version: 11/10/2017, Index 0...
Page 15: Undercounter Cooler Energize 3 Hc
7 Water inlet valve 16 Refrigerant compressor 8 Run capacitor for carbonator pump mo- 17 Water bath overflow 18 Sheet casing (service) Cornelius Deutschland GmbH Installation and service manual: Undercounter cooler Document no. TD1002100 Energize 2-5 HC Version: 11/10/2017, Index 0...
Page 16 4 Cover 9 Sheet casing (service) 5 Transformer 10 Refrigerant compressor 6 Circulation pump motor 11 Carbonator tank 12 Sheet casing (fixed) Installation and service manual: Undercounter cooler Cornelius Deutschland GmbH Energize 2-5 HC Document no. TD1002100 Version: 11/10/2017, Index 0...
Page 17: Undercounter Cooler Energize 3V Hc
6 Non-return valve for carbonator tank 17 Service cover (right) 7 Stirrer motor 18 Sheet casing (fixed) 8 Cover 9 Water level gauge Cornelius Deutschland GmbH Installation and service manual: Undercounter cooler Document no. TD1002100 Energize 2-5 HC Version: 11/10/2017, Index 0...
Page 18 6 Carry handle 13 Circulation pump 7 Service cover (rear) 14 Service cover (left) 8 Refrigerant compressor 15 Service cover (syrup pumps) Installation and service manual: Undercounter cooler Cornelius Deutschland GmbH Energize 2-5 HC Document no. TD1002100 Version: 11/10/2017, Index 0...
Page 19: Undercounter Cooler Energize 4 Hc
15 Sheet casing (fixed) motor 2 16 Condenser 8 Run capacitor for carbonator pump 17 Fan motor 1 18 Refrigerant compressor Cornelius Deutschland GmbH Installation and service manual: Undercounter cooler Document no. TD1002100 Energize 2-5 HC Version: 11/10/2017, Index 0...
Page 20 3 Connecting plate with tube connections 9 Sheet casing (service) 4 Stirrer motor 10 Refrigerant compressor 5 Cover 11 Water bath 6 Transformer Installation and service manual: Undercounter cooler Cornelius Deutschland GmbH Energize 2-5 HC Document no. TD1002100 Version: 11/10/2017, Index 0...
Page 21: Undercounter Cooler Energize 5 Hc Single
15 Manifold block and fuse 7 Cover 16 Compressor relay 8 Carbonator pump motor 1 17 Sheet casing (service) 9 Control system 1 Cornelius Deutschland GmbH Installation and service manual: Undercounter cooler Document no. TD1002100 Energize 2-5 HC Version: 11/10/2017, Index 0...
Page 22 11 Refrigerant compressor 1 5 Cover 12 Refrigerant compressor 2 6 Circulation pump motor 13 Sheet casing (fixed) 7 Circulation pump Installation and service manual: Undercounter cooler Cornelius Deutschland GmbH Energize 2-5 HC Document no. TD1002100 Version: 11/10/2017, Index 0...
Page 23: Undercounter Cooler Energize 5 Hc Dual
8 Transformer 18 Manifold block and fuse 9 Control system 2 19 Compressor relay 10 Stirrer motor 20 Sheet casing (service) Cornelius Deutschland GmbH Installation and service manual: Undercounter cooler Document no. TD1002100 Energize 2-5 HC Version: 11/10/2017, Index 0...
Page 24 13 Refrigerant compressor 2 6 Pressure switch for carbonator pump 14 Water bath 7 Circulation pump motor 15 Sheet casing (fixed) Installation and service manual: Undercounter cooler Cornelius Deutschland GmbH Energize 2-5 HC Document no. TD1002100 Version: 11/10/2017, Index 0...
Page 25: Functions Within The Dispensing System
After switching off the refrigeration circuit, the operation intervals are at least 3 minutes, even if switching on has been signalled beforehand. The operation intervals of 3 minutes also apply to start-up or after a power failure. Cornelius Deutschland GmbH Installation and service manual: Undercounter cooler Document no. TD1002100...
Page 26 The syrup containers are connected directly to the syrup connections on the unit. The BiBs are connected to the syrup pumps and from there to the syrup connections on the unit. Installation and service manual: Undercounter cooler Cornelius Deutschland GmbH Energize 2-5 HC Document no. TD1002100 Version: 11/10/2017, Index 0...
Page 27: Technical Data
3 Description Technical data 3.4.1 Undercounter cooler Energize 2 HC Description Parameter Value Unit Height 635/25 mm/in. Dimensions Width 620/24.4 mm/in. Depth 410/16.1 mm/in. for a dispensing rate of 2 Dispensing capacity beverages a minute, 135 at 2/min Unit each 0.3 litres...
Page 28: Undercounter Cooler Energize 3 Hc
Specifications on cooling capacity and dispensing capacity at an ambient temperature of 32 °C and beverage dispensing temperatures of < 5 °C Installation and service manual: Undercounter cooler Cornelius Deutschland GmbH Energize 2-5 HC Document no. TD1002100 Version: 11/10/2017, Index 0...
Page 29: Undercounter Cooler Energize 3V Hc
-10 °C evaporation temperature Specifications on cooling capacity and dispensing capacity at an ambient temperature of 32 °C and beverage dispensing temperatures of < 5 °C Cornelius Deutschland GmbH Installation and service manual: Undercounter cooler Document no. TD1002100 Energize 2-5 HC...
Page 30: Undercounter Cooler Energize 4 Hc
Specifications on cooling capacity and dispensing capacity at an ambient temperature of 32 °C and beverage dispensing temperatures of < 5 °C Installation and service manual: Undercounter cooler Cornelius Deutschland GmbH Energize 2-5 HC Document no. TD1002100 Version: 11/10/2017, Index 0...
Page 31: Undercounter Coolers Energize 5 Hc Single/Energize 5 Hc Dual
-10 °C evaporation temperature Specifications on cooling capacity and dispensing capacity at an ambient temperature of 32 °C and beverage dispensing temperatures of < 5 °C Cornelius Deutschland GmbH Installation and service manual: Undercounter cooler Document no. TD1002100 Energize 2-5 HC...
Page 32: Labelling Positions
The applicable operator manual for this unit includes specifications for the working pressures for the unit; see the document “Undercounter cooler operator manual”, document no. TD1002000. Installation and service manual: Undercounter cooler Cornelius Deutschland GmbH Energize 2-5 HC Document no. TD1002100 Version: 11/10/2017, Index 0...
Page 33: Connections
3 Description Connections 3.5.1 Undercounter cooler Energize 2 HC Figure 13 Item Designation Medium Connection size 1, 2, 3, 4, 5, 6 Syrup tubes 1-6 (input) 1/4" ID and 3/8" OD 1, 2, 3, 4, 5, 6 Syrup tubes 1-6 (output) 1/4"...
Page 34: Undercounter Cooler Energize 3 Hc
1/4" ID and 3/8" OD 1, 2, 3, 4, 5, 6, 7 Syrup tubes 1-7 (input) 1/4" ID and 3/8" OD Installation and service manual: Undercounter cooler Cornelius Deutschland GmbH Energize 2-5 HC Document no. TD1002100 Version: 11/10/2017, Index 0...
Page 35: Undercounter Cooler Energize 3V Hc
3/8" ID and 1/2" OD Cable Cable duct for still water control system 16 mm Soda water circulation (supply) 3/8" ID and 1/2" OD Cornelius Deutschland GmbH Installation and service manual: Undercounter cooler Document no. TD1002100 Energize 2-5 HC Version: 11/10/2017, Index 0...
Page 36: Undercounter Cooler Energize 4 Hc
1/4" ID and 3/8" OD 1, 2, 3, 4, 5, 6, 7, 8 Syrup tubes 1-8 (input) 1/4" ID and 3/8" OD Installation and service manual: Undercounter cooler Cornelius Deutschland GmbH Energize 2-5 HC Document no. TD1002100 Version: 11/10/2017, Index 0...
Page 37: Undercounter Cooler Energize 5 Hc Single
9, 10 1, 2, 3, 4, 5, 6, 7, 8, Syrup tubes 1-10 (input) 1/4" ID and 3/8" OD 9, 10 Cornelius Deutschland GmbH Installation and service manual: Undercounter cooler Document no. TD1002100 Energize 2-5 HC Version: 11/10/2017, Index 0...
Page 38: Undercounter Cooler Energize 5 Hc Dual
9, 10 1, 2, 3, 4, 5, 6, 7, 8, Syrup tubes 1-10 (input) 1/4" ID and 3/8" OD 9, 10 Installation and service manual: Undercounter cooler Cornelius Deutschland GmbH Energize 2-5 HC Document no. TD1002100 Version: 11/10/2017, Index 0...
Page 39: Preparing The Unit
If the unit still carries a voltage after you have disconnected it from power, this indicates a defect. Resolve this defect before continuing the checks/in- spections or any work. Cornelius Deutschland GmbH Installation and service manual: Undercounter cooler Document no. TD1002100...
Page 40: Disconnecting The Unit From Power
The mains plug may still have residual current. • Wait a minimum of 1 minute before continu- ing work on the unit. Figure 20 Installation and service manual: Undercounter cooler Cornelius Deutschland GmbH Energize 2-5 HC Document no. TD1002100 Version: 11/10/2017, Index 0...
Page 41 If the residual current is too high, use a suitable load to discharge the con- densers. Only continue working on the unit once the unit is fully discharged of voltage. Cornelius Deutschland GmbH Installation and service manual: Undercounter cooler Document no. TD1002100...
Page 42: Installation/Removal
Non-compliance with these laws, regulations and guidelines may result in death, seri- ous injury or equipment damage. Installation and service manual: Undercounter cooler Cornelius Deutschland GmbH Energize 2-5 HC Document no. TD1002100 Version: 11/10/2017, Index 0...
Page 43: Installation Location
All connections and outlets/drains must comply with the applicable local and/or national and international regulations. Cornelius Deutschland GmbH Installation and service manual: Undercounter cooler Document no. TD1002100 Energize 2-5 HC...
Page 44: Installing The Unit
Water pipe connections and fixtures that are directly connected to the drinking water supply must be installed and serviced in compli- ance with federal, state and local laws. Installation and service manual: Undercounter cooler Cornelius Deutschland GmbH Energize 2-5 HC Document no. TD1002100 Version: 11/10/2017, Index 0...
Page 45 (Figure 24/2), through unit control system 1(Figure 24/3). Connect the electrical cable (Figure 24/1) to control system 1 (Figure 24/3). Figure 24 Cornelius Deutschland GmbH Installation and service manual: Undercounter cooler Document no. TD1002100 Energize 2-5 HC Version: 11/10/2017, Index 0...
Page 46 10. Perform a visual inspection. See the document “Under- counter cooler operator manual”, document TD1002000. 11. Put the unit into service (“commissioning”); see chapter 8.1, page 126. Figure 25 Installation and service manual: Undercounter cooler Cornelius Deutschland GmbH Energize 2-5 HC Document no. TD1002100 Version: 11/10/2017, Index 0...
Page 47: Removing The Unit
Pull the electrical cable (Figure 26/1) through the rele- vant cable port (Figure 26/4) on the relevant connecting plate (Figure 26/2) and out of the unit. Figure 26 Cornelius Deutschland GmbH Installation and service manual: Undercounter cooler Document no. TD1002100 Energize 2-5 HC...
Page 48 (Figure 27/2). Disconnect the basic ingredient/beverage tubes from the relevant connection of the unit’s relevant connecting plate (Figure 27/2). Figure 27 Installation and service manual: Undercounter cooler Cornelius Deutschland GmbH Energize 2-5 HC Document no. TD1002100 Version: 11/10/2017, Index 0...
Page 49: Maintenance
All wiring and plumbing must be carried out in compliance with national and local laws, regulations and guidelines. Non-compliance with these laws, regulations and guidelines may result in death, seri- ous injury or equipment damage. Cornelius Deutschland GmbH Installation and service manual: Undercounter cooler Document no. TD1002100 Energize 2-5 HC...
Page 50: Maintenance Table
Undercounter cooler bath; see chapter 6.4, page 50. Thaw the ice build-up; see As required Undercounter cooler, interior chapter 6.6, page 51. Installation and service manual: Undercounter cooler Cornelius Deutschland GmbH Energize 2-5 HC Document no. TD1002100 Version: 11/10/2017, Index 0...
Page 51: Cleaning The Condenser Fins
Cleaning the tubes is only possible with the tower mounted. A description of how to clean the tubes can be found in the relevant tower installation and service manual. Cornelius Deutschland GmbH Installation and service manual: Undercounter cooler Document no. TD1002100...
Page 52: Changing The Water In The Water Bath
9670-150) can be added. The container size with 150 ml disinfectant is sufficient for 30 litres of water Place the unit in a higher position. Undercounter cooler Energize 2 HC Pull the tube (Figure 29/1) of the water level gauge down through the mount.
Page 53: Bleeding The Carbonator Tank
The unit has been disconnected from the see chapter 4.1, page 38. power supply. Wait until the ice has completely thawed. Cornelius Deutschland GmbH Installation and service manual: Undercounter cooler Document no. TD1002100 Energize 2-5 HC Version: 11/10/2017, Index 0...
Page 54: Repairs
Non-compliance with these laws, regulations and guidelines may result in death, seri- ous injury or equipment damage. Installation and service manual: Undercounter cooler Cornelius Deutschland GmbH Energize 2-5 HC Document no. TD1002100 Version: 11/10/2017, Index 0...
Page 55: Replacing The Cover
The unit has been disconnected from the see chapter 4.1, page 38. power supply. Qty/ Spare parts ID/reference Comment amount Energize 2 HC: Cover 220111825 Energize 3 HC: Cover 220112014 Energize 3v HC: Cover 220114390 Energize 4 HC: Cover 220112223S001...
Page 56: Replacing The Sheet Casing (Service)
Energize 2 HC: see chapter 6.4, page 50. The water bath has been emptied. Qty/ Spare parts ID/reference Comment amount Energize 2 HC: Sheet casing 220106406 220114218 Energize 3 HC: Sheet casing 220105601 220114196 Energize 4 HC: Sheet casing 220105926...
Page 57: Undercounter Cooler Energize 3 Hc
Position the new sheet casing (Figure 34/31) on the unit. Attach the sheet casing (Figure 34/1) using the fastening bolts (Figure 34/2). Figure 34 Cornelius Deutschland GmbH Installation and service manual: Undercounter cooler Document no. TD1002100 Energize 2-5 HC Version: 11/10/2017, Index 0...
Page 58: Undercounter Coolers Energize 5 Hc Single/Energize 5 Hc Dual
Position the new sheet casing (Figure 35/31) on the unit. Attach the sheet casing (Figure 35/1) using the fastening bolts (Figure 35/2). Finishing tasks For Energize 2 HC only: Fill up the water bath; see chapter 6.4, page 50. Mount the cover; see chapter 7.1, page 53. Figure 35...
Page 59: Replacing The Service Covers (Energize 3V Hc Only)
Attach the relevant service cover (Figure 36/2) using the fastening bolts (Figure 36/1 and 3). Finishing tasks Mount the cover; see chapter 7.1, page 53. Figure 36 Cornelius Deutschland GmbH Installation and service manual: Undercounter cooler Document no. TD1002100 Energize 2-5 HC Version: 11/10/2017, Index 0...
Page 60: Replacing The Connecting Plate
The python has been removed. see chapter 5.3, page 45. Qty/ Spare parts ID/reference Comment amount Energize 2 HC: Connecting plate 220108155S008 Energize 3 HC: Connecting plate 220114173 Energize 3v HC: Connecting plate 06-0-241716 Energize 4 HC: Connecting plate 220114192...
Page 61: Replacing The Stirrer Motor
The cover for control system 1 has been see chapter 7.24, page 109. removed. Qty/ Spare parts ID/reference Comment amount Energize 2 HC: Stirrer motor 06-0-240149 Energize 3 HC: Stirrer motor 220114171 Energize 3v HC: Stirrer motor 440000105 Energize 4 HC: Stirrer motor 220114171...
Page 62: Undercounter Coolers Energize 3 Hc/Energize 4 Hc
(Figure 41/5). Lift the stirrer motor mount (Figure 41/5) with stirrer motor (Figure 41/4) out of the unit. Figure 41 Installation and service manual: Undercounter cooler Cornelius Deutschland GmbH Energize 2-5 HC Document no. TD1002100 Version: 11/10/2017, Index 0...
Page 63: Undercounter Cooler Energize 3V Hc
Apply Loctite to the stirrer blade (Figure 44/3). Attach the stirrer blade (Figure 44/3) to the new stirrer motor (Figure 44/2). Figure 44 Cornelius Deutschland GmbH Installation and service manual: Undercounter cooler Document no. TD1002100 Energize 2-5 HC Version: 11/10/2017, Index 0...
Page 64 Finishing tasks Mount the cover for control system 1; see chapter 7.24, page 109. Mount the cover; see chapter 7.1, page 53. Installation and service manual: Undercounter cooler Cornelius Deutschland GmbH Energize 2-5 HC Document no. TD1002100 Version: 11/10/2017, Index 0...
Page 65: Undercounter Coolers Energize 5 Hc Single/Energize 5 Hc Dual
The cover for control system 1 has been see chapter 7.24, page 109. removed. Qty/ Spare parts ID/reference Comment amount Energize 2 HC: 220105778 Water bath temperature probe Energize 3 HC: 220105778 Water bath temperature probe Energize 3v HC: 220105778...
Page 66: Replacing The Ambient Temperature Probe And Hot Gas Sensor
The cover for control system 1 has been see chapter 7.24, page 109. removed. Qty/ Spare parts ID/reference Comment amount Energize 2 HC: 220105775 Ambient temperature probe Hot gas sensor 220105775 Energize 3 HC: 220105775 Ambient temperature probe Hot gas sensor...
Page 67 Mount the cover for control system 1; see chapter 7.24, page 109. Install the sheet casing (service); see chapter 7.2, page 54. For Energize 3v HC only: Mount the service cover (left); see chapter 7.2, page 54. Cornelius Deutschland GmbH Installation and service manual: Undercounter cooler Document no. TD1002100...
Page 68: Replacing The Circulation Pump
Replacing the circulation pump Prerequisites Reference The cover has been removed. see chapter 7.1, page 53. Energize 2 HC: see chapter 7.5, page 59 The stirrer motor has been removed. Energize 3 HC: see chapter 7.2, page 54. The sheet casing has been removed (ser- vice).
Page 69: Undercounter Cooler Energize 2 Hc
7 Repairs Undercounter cooler Energize 2 HC Disconnect the plug (Figure 49/1) from the circulation pump (Figure 49/2). Figure 49 Disconnect the lines of the circulation pump (Figure 50/ 2) from the push-in fittings (Figure 50/4). Remove the fastening bolts (Figure 50/1) from the circu- lation pump mount (Figure 50/3).
Page 70: Undercounter Coolers Energize 3 Hc/Energize 3V Hc/Energize 4 Hc/Energize 5 Hc Single
14. Attach the tubes to the circulation pump (Figure 53/3). 15. Attach the insulation (Figure 53/2) to the circulation pump (Figure 53/3). 16. Open the shut-off valve (Figure 52/1). Installation and service manual: Undercounter cooler Cornelius Deutschland GmbH Energize 2-5 HC Document no. TD1002100 Version: 11/10/2017, Index 0...
Page 71: Undercounter Cooler Energize 5 Hc Dual
1(Figure 57/7). 15. Connect the plug (Figure 57/3) of circulation pump 1 (Figure 57/2) to control system 2(Figure 57/6). 16. Open the shut-off valve (Figure 57/1). Cornelius Deutschland GmbH Installation and service manual: Undercounter cooler Document no. TD1002100 Energize 2-5 HC...
Page 72: Replacing The Carbonator Pump Pressure Switches
Energize 3v HC: see chapter 7.3, page 57. The service covers have been removed. Qty/ Spare parts ID/reference Comment amount Energize 2 HC: 220107390 Input pressure switch Energize 2 HC: 220107391 Output pressure switch Energize 3 HC: 220107390 Input pressure switch...
Page 73 (Figure 58/3) or the output pressure switch (Figure 58/1). Finishing tasks For Energize 3v HC only: Mount the service covers; see chapter 7.3, page 57. Mount the cover; see chapter 7.1, page 53. Cornelius Deutschland GmbH Installation and service manual: Undercounter cooler Document no. TD1002100 Energize 2-5 HC...
Page 74: Replacing The Carbonator Pump Pressure Manometer
7.1, page 53. Energize 3v HC: see chapter 7.3, page 57. The service covers have been removed. Qty/ Spare parts ID/reference Comment amount Energize 2 HC: 142440100 Pressure manometer Energize 3 HC: 142440100 Pressure manometer Energize 3v HC: 142440100 Pressure manometer...
Page 75: Replacing The Carbonator Pump
7.9, page 70. The pressure manometer has been see chapter 7.10, page 72. removed. Qty/ Spare parts ID/reference Comment amount Energize 2 HC: 220114270 Carbonator pump Energize 3 HC: 220114270 Carbonator pump Energize 3v HC: 220114270 Carbonator pump...
Page 76 (Figure 60/1). Finishing tasks Install the pressure manometer; see chapter 7.10, page 72. Install the pressure switches; see chapter 7.9, page 70. Installation and service manual: Undercounter cooler Cornelius Deutschland GmbH Energize 2-5 HC Document no. TD1002100 Version: 11/10/2017, Index 0...
Page 77: Replacing The Carbonator Pump Motor
The cover for control system 1 has been see chapter 7.24, page 109. removed. Qty/ Spare parts ID/reference Comment amount Energize 2 HC: 440000842 Carbonator pump motor Energize 3 HC: 440000842 Carbonator pump motor Energize 3v HC: 440000842 Carbonator pump motor...
Page 78 (Figure 62/3) of the carbonator pump motor (Figure 62/1) to control system 1 (Figure 62/2). Finishing tasks Install the condenser for the carbonator pump motor; see chapter 7.27, page 114. Installation and service manual: Undercounter cooler Cornelius Deutschland GmbH Energize 2-5 HC Document no. TD1002100 Version: 11/10/2017, Index 0...
Page 79: Replacing The Carbonator Tank
7.17, page 97. The drain valve for the carbonator tank has see chapter 7.18, page 99. been removed. Energize 2 HC: see chapter 7.5, page 59. The stirrer motor has been removed. Energize 3 HC: see chapter 7.5, page 59.
Page 80: Undercounter Cooler Energize 2 Hc
7 Repairs Undercounter cooler Energize 2 HC Disconnect the plug (Figure 64/5) of the solenoid valve (Figure 64/4) by removing the fastening bolt (Figure 64/ Disconnect the electrical cables from the water inlet valve (Figure 64/1). Disconnect the Water-IN line from the coupling (Figure 64/2).
Page 81 -IN line to the coupling (Figure 68/3). 22. Attach the connecting line from the non-return valve of the solenoid valve (Figure 68/2) to the carbonator tank (Figure 68/4) to the coupling (Figure 68/1). Cornelius Deutschland GmbH Installation and service manual: Undercounter cooler Document no. TD1002100...
Page 82: Undercounter Cooler Energize 3V Hc
(Figure 71/2) from the connecting plate (Figure 71/1). Lift the CO -IN line (Figure 71/4) out of the unit. Figure 71 Installation and service manual: Undercounter cooler Cornelius Deutschland GmbH Energize 2-5 HC Document no. TD1002100 Version: 11/10/2017, Index 0...
Page 83 15. Disconnect the connecting line from the non-return valve of the solenoid valve (Figure 74/1) to the carbonator tank (Figure 74/3) from the coupling (Figure 74/2). Figure 74 Cornelius Deutschland GmbH Installation and service manual: Undercounter cooler Document no. TD1002100 Energize 2-5 HC...
Page 84 38. Attach the connecting line from the non-return valve of the solenoid valve (Figure 70/2) to the carbonator tank (Figure 70/5) to the coupling (Figure 70/1). Installation and service manual: Undercounter cooler Cornelius Deutschland GmbH Energize 2-5 HC Document no. TD1002100...
Page 85 (Figure 77/8). 10. Lift the cooling coil basket (Figure 78/2) with carbonator tank (Figure 78/1) out of the unit. Figure 78 Cornelius Deutschland GmbH Installation and service manual: Undercounter cooler Document no. TD1002100 Energize 2-5 HC Version: 11/10/2017, Index 0...
Page 86 (Figure 77/3). 28. Attach the plug (Figure 76/2) of the solenoid valve (Figure 76/3) using the fastening bolt (Figure 76/1). Installation and service manual: Undercounter cooler Cornelius Deutschland GmbH Energize 2-5 HC Document no. TD1002100 Version: 11/10/2017, Index 0...
Page 87 11. Disconnect Water-IN line 2 (Figure 82/2) from the con- necting plate (Figure 82/1). 12. Disconnect Water-IN line 2 (Figure 82/2) from the push- in fitting (Figure 82/3). Figure 82 Cornelius Deutschland GmbH Installation and service manual: Undercounter cooler Document no. TD1002100 Energize 2-5 HC Version: 11/10/2017, Index 0...
Page 88 29. Attach the soda water line to the circulation pump to the push-in fitting (Figure 81/9). 30. Attach the CO -IN line to the coupling (Figure 81/6). Installation and service manual: Undercounter cooler Cornelius Deutschland GmbH Energize 2-5 HC Document no. TD1002100 Version: 11/10/2017, Index 0...
Page 89: Undercounter Cooler Energize 5 Hc Single
2 from the coupling (Figure 86/2). Disconnect the soda water line to the circulation pump from the push-in fitting (Figure 86/4). Figure 86 Cornelius Deutschland GmbH Installation and service manual: Undercounter cooler Document no. TD1002100 Energize 2-5 HC...
Page 90 27. Attach the soda water circulation line (return) to the coupling (Figure 85/3). 28. Attach the pre-cooling coil to the coupling (Figure 85/2). Installation and service manual: Undercounter cooler Cornelius Deutschland GmbH Energize 2-5 HC Document no. TD1002100 Version: 11/10/2017, Index 0...
Page 91: Undercounter Cooler Energize 5 Hc Dual
Lift the connecting line (Figure 90/2) of pre-cooling coil 2 out of the unit. 10. Disconnect the CO -IN line from the coupling (Figure 90/ Figure 90 Cornelius Deutschland GmbH Installation and service manual: Undercounter cooler Document no. TD1002100 Energize 2-5 HC Version: 11/10/2017, Index 0...
Page 92 (Figure 92/2). 24. Attach the carbonator tank (Figure 92/1) to the cooling coil basket (Figure 92/2) using a cable tie. Figure 93 Installation and service manual: Undercounter cooler Cornelius Deutschland GmbH Energize 2-5 HC Document no. TD1002100 Version: 11/10/2017, Index 0...
Page 93 Install the level electrode; see chapter 7.17, page 97. Install the water bath temperature probe; see chapter 7.6, page 63. Mount the cover; see chapter 7.1, page 53. Cornelius Deutschland GmbH Installation and service manual: Undercounter cooler Document no. TD1002100...
Page 94: Replacing The Solenoid Valve For The Carbonator Tank
Prerequisites Reference The cover has been removed. see chapter 7.1, page 53. Qty/ Spare parts ID/reference Comment amount Energize 2 HC: 440000672 Solenoid valve Energize 3 HC: 440000672 Solenoid valve Energize 4 HC: 440000672 Solenoid valve Energize 5 HC single:...
Page 95 Figure 95 Attach the solenoid valve (Figure 94/2) and the non- return valve (Figure 94/3) using the couplings (Figure 94/ 1 and Figure 94/4). Cornelius Deutschland GmbH Installation and service manual: Undercounter cooler Document no. TD1002100 Energize 2-5 HC Version: 11/10/2017, Index 0...
Page 96: Replacing The Non-Return Valve Of The Solenoid Valve For The Carbonator Tank
311304000 Plastic, black 5/8" Thread adhesive Loctite 243 Undercounter coolers Energize 2 HC/Energize 3 HC/Energize 4 HC/Energize 5 HC single/Energize 5 HC dual Disconnect the non-return valve (Figure 96/2) from the solenoid valve (Figure 96/1). Apply Loctite to the new non-return valve (Figure 96/2).
Page 97: Replacing The Non-Return Valve For The Carbonator Tank
Non-return valve Energize 5 HC single: 77400601 Non-return valve Energize 5 HC dual: 77400601 Non-return valve Seal 311304000 Plastic, black 5/8" Cornelius Deutschland GmbH Installation and service manual: Undercounter cooler Document no. TD1002100 Energize 2-5 HC Version: 11/10/2017, Index 0...
Page 98: Undercounter Cooler Energize 3V Hc
Position the new non-return valve (Figure 101/2) within the unit. Attach the non-return valve (Figure 100/2) using the cou- plings (Figure 100/1 and 3). Figure 101 Installation and service manual: Undercounter cooler Cornelius Deutschland GmbH Energize 2-5 HC Document no. TD1002100 Version: 11/10/2017, Index 0...
Page 99: Undercounter Coolers Energize 5 Hc Single/Energize 5 Hc Dual
Replacing the level electrode for the carbonator tank Prerequisites Reference The cover has been removed. see chapter 7.1, page 53. Qty/ Spare parts ID/reference Comment amount Energize 2 HC: 440000802 Level electrode Energize 3 HC: 440000802 Level electrode Energize 3v HC: 440000802 Level electrode Energize 4 HC:...
Page 100 Connect the plug (Figure 104/1) to the level electrode (Figure 104/2). Finishing tasks Mount the cover; see chapter 7.1, page 53. Installation and service manual: Undercounter cooler Cornelius Deutschland GmbH Energize 2-5 HC Document no. TD1002100 Version: 11/10/2017, Index 0...
Page 101: Replacing The Drain Valve For The Carbonator Tank
Replacing the drain valve for the carbonator tank Prerequisites Reference The cover has been removed. see chapter 7.1, page 53. Qty/ Spare parts ID/reference Comment amount Energize 2 HC: 000001116 Drain valve Energize 3 HC: 000001116 Drain valve Energize 3v HC: 000001116 Drain valve Energize 4 HC:...
Page 102: Replacing The Non-Return Valve For Co 2 -In
Prerequisites Reference The CO pressure switch has been removed. see chapter 7.20, page 102. Qty/ Spare parts ID/reference Comment amount Energize 2 HC: 220105782 Non-return valve Energize 3 HC: 220105782 Non-return valve Energize 3v HC: 220105782 Non-return valve Energize 4 HC:...
Page 103 Attach the non-return valve (Figure 109/2) using the cou- plings (Figure 109/1 and 3). Figure 110 Finishing tasks Install the CO pressure switch; see chapter 7.20, page 102. Cornelius Deutschland GmbH Installation and service manual: Undercounter cooler Document no. TD1002100 Energize 2-5 HC Version: 11/10/2017, Index 0...
Page 104: Replacing The Co Pressure Switch
Prerequisites Reference The cover has been removed. see chapter 7.1, page 53. Qty/ Spare parts ID/reference Comment amount Energize 2 HC: 890904815 pressure switch Energize 3 HC: 890904815 pressure switch Energize 3v HC: 890904815 pressure switch Energize 4 HC:...
Page 105 Connect the plugs (Figure 111/1) of the CO pressure switch (Figure 111/3). Finishing tasks Mount the cover; see chapter 7.1, page 53. Figure 111 Cornelius Deutschland GmbH Installation and service manual: Undercounter cooler Document no. TD1002100 Energize 2-5 HC Version: 11/10/2017, Index 0...
Page 106: Replacing The Water Inlet Valve
Prerequisites Reference The cover has been removed. see chapter 7.1, page 53. Qty/ Spare parts ID/reference Comment amount Energize 2 HC: 580400240 Water inlet valve Energize 3 HC: 580400240 Water inlet valve Energize 3v HC: 580400240 Water inlet valve Energize 4 HC:...
Page 107 Connect the plugs (Figure 112/4) of the water inlet valve (Figure 112/2). Finishing tasks Mount the cover; see chapter 7.1, page 53. Figure 112 Cornelius Deutschland GmbH Installation and service manual: Undercounter cooler Document no. TD1002100 Energize 2-5 HC Version: 11/10/2017, Index 0...
Page 108: Replacing The Water Filter
Attach the lock nut (Figure 113/1) to the water filter hous- ing (Figure 113/4). Figure 113 Finishing tasks Mount the cover; see chapter 7.1, page 53. Installation and service manual: Undercounter cooler Cornelius Deutschland GmbH Energize 2-5 HC Document no. TD1002100 Version: 11/10/2017, Index 0...
Page 109: Replacing The Temperature Probe For The Soda Water Circulation
220105776 Temperature probe Energize 5 HC single: 220105776 Temperature probe Energize 5 HC dual: 220105776 Temperature probe Thread adhesive Loctite 243 Cornelius Deutschland GmbH Installation and service manual: Undercounter cooler Document no. TD1002100 Energize 2-5 HC Version: 11/10/2017, Index 0...
Page 110: Undercounter Coolers Energize 2 Hc/Energize 3 Hc/Energize 3V Hc/ Energize 4 Hc/Energize 5 Hc Single
7 Repairs Undercounter coolers Energize 2 HC/Energize 3 HC/Energize 3v HC/Energize 4 HC/ Energize 5 HC single Disconnect the plug (Figure 114/3) of the temperature probe (Figure 114/2) from control system 1(Figure 114/ Turn the temperature probe (Figure 114/2) and remove from the connection (Figure 114/1).
Page 111: Replacing Control System 1
Energize 3v HC: The service cover (syrup pumps) has been see chapter 7.3, page 57. removed. Qty/ Spare parts ID/reference Comment amount Energize 2 HC: 141647605 Control system Energize 3 HC: 141647605 Control system Energize 3v HC: 141647605 Control system...
Page 112 Energize 3v HC only: Mount the service cover (syrup pumps); see chapter 7.3, page 57. Mount the cover; see chapter 7.1, page 53. Installation and service manual: Undercounter cooler Cornelius Deutschland GmbH Energize 2-5 HC Document no. TD1002100 Version: 11/10/2017, Index 0...
Page 113: Replacing Control System 2 (Energize 5 Hc Dual Only)
Connect all electrical cables and plugs to control system 2 (Figure 120/1). Close the cover (Figure 119/1) of control system 2. Figure 121 Cornelius Deutschland GmbH Installation and service manual: Undercounter cooler Document no. TD1002100 Energize 2-5 HC Version: 11/10/2017, Index 0...
Page 114: Replacing The Fan
The service cover (left) has been removed. The hot gas sensor has been removed. see chapter 7.7, page 64. Qty/ Spare parts ID/reference Comment amount Energize 2 HC: 220114209 Energize 3 HC: 220114164 Energize 3v HC: 220114346 Energize 4 HC: 220114164...
Page 115 Remove the fastening bolts (Figure 123/2) from the fan (Figure 123/1). Carefully lift the air scoop with fan (Figure 123/1) out of the unit. Figure 123 Cornelius Deutschland GmbH Installation and service manual: Undercounter cooler Document no. TD1002100 Energize 2-5 HC Version: 11/10/2017, Index 0...
Page 116: Replacing The Run Capacitor For The Carbonator Pump Motor
7.1, page 53. Energize 3v HC: see chapter 7.3, page 57. The service cover (left) has been removed. Qty/ Spare parts ID/reference Comment amount Energize 2 HC: 141647318 Run capacitor Energize 3 HC: 141647318 Run capacitor Energize 3v HC: 141647318 Run capacitor...
Page 117 Finishing tasks Install the sheet casing (service); see chapter 7.2, page 54. Energize 3v HC only: Mount the service cover (left); see chapter 7.3, page 57. Cornelius Deutschland GmbH Installation and service manual: Undercounter cooler Document no. TD1002100 Energize 2-5 HC...
Page 118: Replacing The Starting Capacitor Of The Compressor
Energize 5 HC single: 440000540 Starting capacitor Energize 5 HC dual: 440000540 Starting capacitor Undercounter cooler Energize 2 HC Remove the cover (Figure 127/1) from the electrical assembly. Figure 127 Installation and service manual: Undercounter cooler Cornelius Deutschland GmbH Energize 2-5 HC Document no.
Page 119: Undercounter Coolers Energize 3 Hc/Energize 3V Hc/Energize 4 Hc/ Energize 5 Hc Single/Energize 5 Hc Dual
Finishing tasks Install the sheet casing (service); see chapter 7.2, page 54. Energize 3v HC only: Mount the service cover (right); see chapter 7.3, page 57. Cornelius Deutschland GmbH Installation and service manual: Undercounter cooler Document no. TD1002100 Energize 2-5 HC...
Page 120: Replacing The Starter Relay
Energize 5 HC single: 440005105 Starter relay Energize 5 HC dual: 440005105 Starter relay Undercounter cooler Energize 2 HC Remove the cover (Figure 131/1) from the electrical assembly. Figure 131 Installation and service manual: Undercounter cooler Cornelius Deutschland GmbH Energize 2-5 HC Document no.
Page 121: Undercounter Coolers Energize 3 Hc/Energize 3V Hc/Energize 4 Hc/ Energize 5 Hc Single/Energize 5 Hc Dual
Connect all electrical cables to the starter relay (Figure 135/1). Attach the cover (Figure 134/1) of the electrical assem- bly. Figure 135 Cornelius Deutschland GmbH Installation and service manual: Undercounter cooler Document no. TD1002100 Energize 2-5 HC Version: 11/10/2017, Index 0...
Page 122: Replacing The Overload Protection (Energize 2 Hc Only)
Install the sheet casing (service); see chapter 7.2, page 54. Energize 3v HC only: Mount the service cover (right); see chapter 7.3, page 57. 7.30 Replacing the overload protection (Energize 2 HC only) Prerequisites Reference The sheet casing has been removed (ser- see chapter 7.2, page 54.
Page 123: Replacing The Transformer
Replacing the transformer Prerequisites Reference The cover has been removed. see chapter 7.1, page 53. Qty/ Spare parts ID/reference Comment amount Energize 2 HC: 141647545 Transformer Energize 3 HC: 141647545 Transformer Energize 3v HC: 141647545 Transformer Energize 4 HC: 220107889...
Page 124: Replacing The Transformer Fuse
The cover has been removed. see chapter 7.1, page 53. Qty/ Spare parts ID/reference Comment amount Energize 2 HC: 4 A; type: slow- Transformer fuse blow fuse 5x20 Energize 3 HC: 4 A; type: slow- Transformer fuse blow fuse 5x20 Energize 3v HC: 4 A;...
Page 125: Replacing The Compressor Relay (Energize 5 Hc Only)
Connect all electrical cables to the compressor relay Figure 141 (Figure 141/1). Finishing tasks Install the sheet casing (service); see chapter 7.2, page 54. Cornelius Deutschland GmbH Installation and service manual: Undercounter cooler Document no. TD1002100 Energize 2-5 HC Version: 11/10/2017, Index 0...
Page 126: Replacing The Compressor Fuse (Energize 5 Hc Only)
Attach the fuse holder (Figure 142/1) within the unit. Figure 143 Finishing tasks Install the sheet casing (service); see chapter 7.2, page Installation and service manual: Undercounter cooler Cornelius Deutschland GmbH Energize 2-5 HC Document no. TD1002100 Version: 11/10/2017, Index 0...
Page 127: Commissioning/Shutdown
All wiring and plumbing must be carried out in compliance with national and local laws, regulations and guidelines. Non-compliance with these laws, regulations and guidelines may result in death, seri- ous injury or equipment damage. Cornelius Deutschland GmbH Installation and service manual: Undercounter cooler Document no. TD1002100 Energize 2-5 HC...
Page 128: Commissioning
To prevent algae building up in the water, the disinfectant Molco (PN 14- 9670-150) can be added. The container size with 150 ml disinfectant is sufficient for 30 litres of water Installation and service manual: Undercounter cooler Cornelius Deutschland GmbH Energize 2-5 HC Document no. TD1002100 Version: 11/10/2017, Index 0...
Page 129 (for the setpoint, see the document “Undercounter cooler Figure 144 operator manual”, document no. TD1002000). Plug the mains plug into the earthed socket. Figure 145 Cornelius Deutschland GmbH Installation and service manual: Undercounter cooler Document no. TD1002100 Energize 2-5 HC Version: 11/10/2017, Index 0...
Page 130: Shutdown
Shut down the tower; see the document “Tower installation and service manual”. Empty the water bath; see chapter 6.4, page 50. Installation and service manual: Undercounter cooler Cornelius Deutschland GmbH Energize 2-5 HC Document no. TD1002100 Version: 11/10/2017, Index 0...
Page 131: Errors And Malfunctions
All wiring and plumbing must be carried out in compliance with national and local laws, regulations and guidelines. Non-compliance with these laws, regulations and guidelines may result in death, seri- ous injury or equipment damage. Cornelius Deutschland GmbH Installation and service manual: Undercounter cooler Document no. TD1002100 Energize 2-5 HC...
Page 132: Troubleshooting Table
Stirrer motor is defective chapter 7.5, page 59 Replace the circulation pump; see Circulation pump is defective chapter 7.8, page 66 Continued overleaf Installation and service manual: Undercounter cooler Cornelius Deutschland GmbH Energize 2-5 HC Document no. TD1002100 Version: 11/10/2017, Index 0...
Page 133 Replace the valve; (see the docu- Defective valve on the tower ment “Tower installation and ser- vice manual”) Continued overleaf Cornelius Deutschland GmbH Installation and service manual: Undercounter cooler Document no. TD1002100 Energize 2-5 HC Version: 11/10/2017, Index 0...
Page 134 “Tower operator manual”) Adjust the valve; (see the docu- ment “Tower installation and ser- vice manual”) Continued overleaf Installation and service manual: Undercounter cooler Cornelius Deutschland GmbH Energize 2-5 HC Document no. TD1002100 Version: 11/10/2017, Index 0...
Page 135 24 V power supply to the tower is Check the 24 V power supply; see interrupted. chapter 8.1, page 126 Continued overleaf Cornelius Deutschland GmbH Installation and service manual: Undercounter cooler Document no. TD1002100 Energize 2-5 HC Version: 11/10/2017, Index 0...
Page 136 Crushed ice in the cup may also cause dispensing problems. When the finished beverage comes into contact with sharp-edged ice, CO2 is released from the dispensed drink. Installation and service manual: Undercounter cooler Cornelius Deutschland GmbH Energize 2-5 HC Document no. TD1002100 Version: 11/10/2017, Index 0...
Page 137: Applicable Documents
A Applicable documents Applicable documents Cornelius Deutschland GmbH Installation and service manual: Undercounter cooler Document no. TD1002100 Energize 2-5 HC Version: 11/10/2017, Index 0...
Page 138: Undercounter Cooler Flowchart Energize 2 Hc
A Applicable documents Undercounter cooler flowchart Energize 2 HC B = Backward F = Forward Installation and service manual: Undercounter cooler Cornelius Deutschland GmbH Energize 2-5 HC Document no. TD1002100 Version: 11/10/2017, Index 0...
Page 139: Undercounter Cooler Flowchart Energize 3 Hc
A Applicable documents Undercounter cooler flowchart Energize 3 HC B = Backward F = Forward Cornelius Deutschland GmbH Installation and service manual: Undercounter cooler Document no. TD1002100 Energize 2-5 HC Version: 11/10/2017, Index 0...
Page 140: Undercounter Cooler Flowchart Energize 3V Hc
A Applicable documents Undercounter cooler flowchart Energize 3v HC B = Backward F = Forward Installation and service manual: Undercounter cooler Cornelius Deutschland GmbH Energize 2-5 HC Document no. TD1002100 Version: 11/10/2017, Index 0...
Page 141: Undercounter Cooler Flowchart Energize 4 Hc
A Applicable documents Undercounter cooler flowchart Energize 4 HC B = Backward F = Forward Cornelius Deutschland GmbH Installation and service manual: Undercounter cooler Document no. TD1002100 Energize 2-5 HC Version: 11/10/2017, Index 0...
Page 142: Undercounter Cooler Flowchart Energize 5 Hc Single
A Applicable documents Undercounter cooler flowchart Energize 5 HC single B = Backward F = Forward Installation and service manual: Undercounter cooler Cornelius Deutschland GmbH Energize 2-5 HC Document no. TD1002100 Version: 11/10/2017, Index 0...
Page 143: Undercounter Cooler Flowchart Energize 5 Hc Dual
A Applicable documents Undercounter cooler flowchart Energize 5 HC dual B = Backward F = Forward Cornelius Deutschland GmbH Installation and service manual: Undercounter cooler Document no. TD1002100 Energize 2-5 HC Version: 11/10/2017, Index 0...
Page 144: Undercounter Cooler Circuit Diagram Energize 2 - 5 Hc
A Applicable documents Undercounter cooler circuit diagram Energize 2 - 5 HC Installation and service manual: Undercounter cooler Cornelius Deutschland GmbH Energize 2-5 HC Document no. TD1002100 Version: 11/10/2017, Index 0...
Page 145 Cornelius Deutschland GmbH Phone:+49 (0) 21 73 / 79 3 – 0 Carl-Leverkus-Str. 15 Fax: +49 (0) 21 73 / 77 4 – 38 40764 Langenfeld Email: info@cornelius.com Germany...

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