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Cornelius Energize 2 HC Installation And Service Manual
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Cornelius Energize 2 HC Installation And Service Manual

Cornelius Energize 2 HC Installation And Service Manual

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Summary of Contents for Cornelius Energize 2 HC

  • Page 1 Installation and service manual Undercounter cooler Energize 2-5 HC...
  • Page 2 Legal notice Installation and service manual (Original) Document no. TD1002100 Undercounter cooler Energize 2 HC: Unit ID no. 221002210 Energize 3 HC: Unit ID no. 221001320 Energize 3v HC: Unit ID no. 221001330 Energize 4 HC: Unit ID no. 221001420 Energize 5 HC single: Unit ID no.

  • Page 3: Table Of Contents

    3.1.1 Undercounter cooler Energize 2 HC ........... .
  • Page 4 7.30 Replacing the overload protection (Energize 2 HC only) ............

  • Page 5: Safety

    Improper use of the unit and unauthorised modifications to the unit and its components may cause personal injury and equipment damage for which Cornelius Deutschland GmbH shall assume no liability. Improper use of the unit is prohibited. You can find further information about the improper use of the unit – and the meaning of improper use – in the undercounter cooler operator manual, document no.
  • Page 6 When installing cables, be mindful of any bending radiuses that the manufacturer may have specified. • To fix cables in place using cable ties, use the mounting bases provided. Installation and service manual Undercounter cooler Cornelius Deutschland GmbH Energize 2-5 HC Document no. TD1002100 Version 03/09/2018, Index 1...

  • Page 7: Transport And Packaging

    Transport and packaging Choose a suitable packaging when returning the unit itself or one of its components to Cornelius Deutschland GmbH, e.g. for re- pairs. In particular, make sure that the unit and any components are protected from shock/impact, moisture, dirt and electrostatic discharge (ESD).

  • Page 8: Description

    Description Description Assemblies and components The housing accommodates all assemblies and components. 3.1.1 Undercounter cooler Energize 2 HC The unit comprises the following assemblies: Fig. 1 Sheet casing (service) Connecting plate with tube connections Control and indicator panel Carbonator pump motor...

  • Page 9: Undercounter Cooler Energize 3 Hc

    Circulation pump Agitator motor Sheet casing (service) Cover 10 Refrigerant compressor Transformer 11 Carbonator tank Circulation pump motor 12 Sheet casing (fixed) Cornelius Deutschland GmbH Installation and service manual Undercounter cooler Document no. TD1002100 Energize 2-5 HC Version 03/09/2018, Index 1...

  • Page 10: Undercounter Cooler Energize 3V Hc

    Water bath 13 Circulation pump Carry handle 14 Service cover (left) Service cover (rear) 15 Service cover (syrup pumps) Refrigerant compressor Installation and service manual Undercounter cooler Cornelius Deutschland GmbH Energize 2-5 HC Document no. TD1002100 Version 03/09/2018, Index 1...

  • Page 11: Undercounter Cooler Energize 4 Hc

    Sheet casing (fixed) Circulation pump Connecting plate with tube connections Sheet casing (service) Agitator motor 10 Refrigerant compressor Cover 11 Water bath Transformer Cornelius Deutschland GmbH Installation and service manual Undercounter cooler Document no. TD1002100 Energize 2-5 HC Version 03/09/2018, Index 1...

  • Page 12: Undercounter Cooler Energize 5 Hc Single

    10 Compressor fuse Carbonator tank 11 Refrigerant compressor 1 Cover 12 Refrigerant compressor 2 Circulation pump motor 13 Sheet casing (fixed) Circulation pump Installation and service manual Undercounter cooler Cornelius Deutschland GmbH Energize 2-5 HC Document no. TD1002100 Version 03/09/2018, Index 1...

  • Page 13: Undercounter Cooler Energize 5 Hc Dual

    13 Refrigerant compressor 2 Pressure switch for carbonator pump 14 Water bath Circulation pump motor 15 Sheet casing (fixed) Circulation pump Cornelius Deutschland GmbH Installation and service manual Undercounter cooler Document no. TD1002100 Energize 2-5 HC Version 03/09/2018, Index 1...

  • Page 14: Functions Within The Dispensing System

    The syrup containers are connected directly to the syrup connections on the unit. The BiBs are connected to the syrup pumps and from there to the syrup connections on the unit. Installation and service manual Undercounter cooler Cornelius Deutschland GmbH Energize 2-5 HC Document no. TD1002100...

  • Page 15: Technical Data

    Description Technical data 3.4.1 Undercounter cooler Energize 2 HC Description Parameter Value Unit Height 635/25 mm/in. Dimensions Width 620/24.4 mm/in. Depth 410/16.1 mm/in. At a dispensing rate of 2 drinks of Dispensing capacity 135 at 2/min Unit 0.3 litres a minute...

  • Page 16: Undercounter Cooler Energize 3V Hc

    2. at -10 °C evaporation temperature 3. Specifications on cooling capacity and dispensing capacity at an ambient temperature of 32 °C and beverage dispensing temperatures of < 5 °C Installation and service manual Undercounter cooler Cornelius Deutschland GmbH Energize 2-5 HC Document no. TD1002100...

  • Page 17: Undercounter Cooler Energize 5 Hc Single/Energize 5 Hc Dual

    The applicable operator manual for this unit includes specifications for the CO working pressures for the unit; see the document “Undercounter cooler operator manual”, document no. TD1002000. Cornelius Deutschland GmbH Installation and service manual Undercounter cooler Document no. TD1002100 Energize 2-5 HC...

  • Page 18: Connections

    Description Connections 3.5.1 Undercounter cooler Energize 2 HC Fig. 13 Item Designation Medium Connection size 1, 2, 3, 4, 5, 6 Syrup tubes 1-6 (input) 1/4" ID and 3/8" OD 1, 2, 3, 4, 5, 6 Syrup tubes 1-6 (output) 1/4"...

  • Page 19: Undercounter Cooler Energize 3 Hc

    3/8" ID and 1/2" OD Cable Cable duct for still water control system 16 mm Soda water circulation (supply) 3/8" ID and 1/2" OD Cornelius Deutschland GmbH Installation and service manual Undercounter cooler Document no. TD1002100 Energize 2-5 HC Version 03/09/2018, Index 1...

  • Page 20: Undercounter Cooler Energize 4 Hc

    1/4" ID and 3/8" OD 1, 2, 3, 4, 5, 6, 7, 8, 9, 10 Syrup tubes 1-10 (input) 1/4" ID and 3/8" OD Installation and service manual Undercounter cooler Cornelius Deutschland GmbH Energize 2-5 HC Document no. TD1002100 Version 03/09/2018, Index 1...

  • Page 21: Undercounter Cooler Energize 5 Hc Dual

    1/4" ID and 3/8" OD 1, 2, 3, 4, 5, 6, 7, 8, 9, 10 Syrup tubes 1-10 (input) 1/4" ID and 3/8" OD Cornelius Deutschland GmbH Installation and service manual Undercounter cooler Document no. TD1002100 Energize 2-5 HC Version 03/09/2018, Index 1...

  • Page 22: Preparing The Unit

    Wait a minimum of 1 minute before continuing work on the unit. ATTENTION! Risk of equipment damage! A direct “low ohm” discharge may cause equipment damage. • Discharge the components properly. Installation and service manual Undercounter cooler Cornelius Deutschland GmbH Energize 2-5 HC Document no. TD1002100 Version 03/09/2018, Index 1...
  • Page 23 Make sure the voltage drops to a value of 0 V in the process. d) Only continue working on the unit once the unit is fully discharged of voltage. Fig. 22 Cornelius Deutschland GmbH Installation and service manual Undercounter cooler Document no. TD1002100...

  • Page 24: Installation/Removal

    Quick disconnect couplings Wiring diagram for undercounter cooler 141660171 see chapter 10.7 Energize 2-5 HC Undercounter cooler operator manual Document no. TD1002000 Installation and service manual Undercounter cooler Cornelius Deutschland GmbH Energize 2-5 HC Document no. TD1002100 Version 03/09/2018, Index 1...
  • Page 25 8. Perform a visual inspection. See the document “Undercounter cooler operator manual”, doc- ument no. TD1002000. 9. Put the unit into service (“commissioning”); see chapter 8.1. Fig. 25 Cornelius Deutschland GmbH Installation and service manual Undercounter cooler Document no. TD1002100 Energize 2-5 HC...

  • Page 26: Removing The Unit

    5. Disconnect the basic ingredient/beverage tubes from the relevant connection of the unit’s rel- evant connecting plate (Fig. 28/2). Fig. 28 Installation and service manual Undercounter cooler Cornelius Deutschland GmbH Energize 2-5 HC Document no. TD1002100 Version 03/09/2018, Index 1...

  • Page 27: Maintenance

    Cleaning the tubes is only possible with the tower mounted. A description of how to clean the tubes can be found in the relevant tower installation and service manual. Cornelius Deutschland GmbH Installation and service manual Undercounter cooler Document no. TD1002100...

  • Page 28: Changing The Water In The Water Bath

    150 ml disinfectant is sufficient for 30 litres of water. 1. Place the unit in a higher position. Undercounter cooler Energize 2 HC 1. Pull the tube (Fig. 29/1) of the water level gauge down through the mount.

  • Page 29: Bleeding The Carbonator Tank

    References The unit has been disconnected from the power supply. see chapter 4.1 1. Wait until the ice has completely thawed. Cornelius Deutschland GmbH Installation and service manual Undercounter cooler Document no. TD1002100 Energize 2-5 HC Version 03/09/2018, Index 1...

  • Page 30: Repairs

    Prerequisites References The unit has been disconnected from the power supply. see chapter 4.1 Spare parts ID/reference Qty/amount Comment Energize 2 HC: Cover 220111825 Energize 3 HC: Cover 220112014 Energize 3v HC: Cover 220114390 Energize 4 HC: Cover 220112223S001 Energize 5 HC single: Cover...

  • Page 31: Replacing The Sheet Casing (Service)

    Energize 5 HC dual: Sheet casing 220107024 Undercounter cooler Energize 2 HC 1. Pull the tube (Fig. 33/3) of the water level gauge out of the mount. 2. Disconnect the earth cable from the sheet casing (Fig. 33/1). 3. Remove the fastening bolts (Fig. 33/2) from the sheet casing (Fig. 33/1).
  • Page 32 7. Position the new sheet casing (Fig. 36/1) on the unit. 8. Attach the sheet casing (Fig. 36/1) using the fastening bolts (Fig. 36/2). Finishing tasks 1. Only on Energize 2 HC: Fill up the water bath; see chapter 6.3. 2. Mount the cover; see chapter 7.1. Fig. 36...

  • Page 33: Replacing The Service Covers (Energize 3V Hc Only)

    5. Attach the relevant service cover (Fig. 37/2) using the fastening bolts (Fig. 37/1 and 3). Finishing tasks 1. Mount the cover; see chapter 7.1. Fig. 37 Cornelius Deutschland GmbH Installation and service manual Undercounter cooler Document no. TD1002100 Energize 2-5 HC...

  • Page 34: Replacing The Connecting Plate

    References The cover has been removed. see chapter 7.1 The python has been removed. see chapter 5.3 Spare parts ID/reference Qty/amount Comment Energize 2 HC: 220108155S008 Connecting plate Energize 3 HC: 220114173 Connecting plate Energize 3v HC: 06-0-241716 Connecting plate...

  • Page 35: Replacing The Agitator Motor

    The cover for control system 1 has been removed. see chapter 7.24 Spare parts ID/reference Qty/amount Comment Energize 2 HC: Agitator motor 06-0-240149 Energize 3 HC: Agitator motor 220114171 Energize 3v HC: Agitator motor 440000105 Energize 4 HC: Agitator motor...
  • Page 36 10. Attach the agitator motor mount (Fig. 45/4) using the fastening bolts (Fig. 45/1). Fig. 45 11. Connect the plug (Fig. 44/4) to the agitator motor (Fig. 44/2). Installation and service manual Undercounter cooler Cornelius Deutschland GmbH Energize 2-5 HC Document no. TD1002100 Version 03/09/2018, Index 1...
  • Page 37 12. Connect the plugs (Fig. 46/6 and 7) of the agitator motor (Fig. 46/3) to control system 1 (Fig. 46/5). Finishing tasks 1. Mount the cover of control system 1; see chapter 7.24. 2. Mount the cover; see chapter 7.1. Cornelius Deutschland GmbH Installation and service manual Undercounter cooler Document no. TD1002100 Energize 2-5 HC...

  • Page 38: Replacing The Water Bath Temperature Probe

    7.1 The cover for control system 1 has been removed. see chapter 7.24 Spare parts ID/reference Qty/amount Comment Energize 2 HC: 220105778 Water bath temperature probe Energize 3 HC: 220105778 Water bath temperature probe Energize 3v HC: 220105778...

  • Page 39: Replacing The Ambient Temperature Probe And Hot Gas Sensor

    The service cover (left) has been removed. The cover for control system 1 has been removed. see chapter 7.24 Spare parts ID/reference Qty/amount Comment Energize 2 HC: 220105775 Ambient temperature probe Hot gas sensor 220105775 Energize 3 HC: 220105775 Ambient temperature probe...

  • Page 40: Replacing The Circulation Pump

    Energize 5 HC dual: 220112440B Circulation pump Undercounter cooler Energize 2 HC 1. Disconnect the plug (Fig. 50/1) from the circulation pump (Fig. 50/2). Fig. 50 2. Disconnect the lines of the circulation pump (Fig. 51/2) from the push-in fittings (Fig. 51/4).
  • Page 41 14. Attach the tubes to the circulation pump (Fig. 54/3). 15. Attach the insulation (Fig. 54/2) to the circulation pump (Fig. 54/3). 16. Open the shut-off valve (Fig. 53/1). Cornelius Deutschland GmbH Installation and service manual Undercounter cooler Document no. TD1002100...
  • Page 42 2. Only on Energize 3v HC: Mount the service covers; see chapter 7.3. 3. Only on Energize 3v HC: Mount the agitator motor; see chapter 7.5. 4. Mount the cover; see chapter 7.1. Installation and service manual Undercounter cooler Cornelius Deutschland GmbH Energize 2-5 HC Document no. TD1002100 Version 03/09/2018, Index 1...

  • Page 43: Replacing The Carbonator Pump Pressure Switches

    7.1 Energize 3v HC: see chapter 7.3 The service covers have been removed. Spare parts ID/reference Qty/amount Comment Energize 2 HC: 220107390 Input pressure switch Energize 2 HC: 220107391 Output pressure switch Energize 3 HC: 220107390 Input pressure switch...

  • Page 44: Replacing The Carbonator Pump Pressure Manometer

    The cover has been removed. see chapter 7.1 Energize 3v HC: see chapter 7.3 The service covers have been removed. Spare parts ID/reference Qty/amount Comment Energize 2 HC: 142440100 Pressure manometer Energize 3 HC: 142440100 Pressure manometer Energize 3v HC: 142440100 Pressure manometer...
  • Page 45 8. Connect the lines to the carbonator pump (Fig. 61/4) by means of the couplings (Fig. 61/1). Fig. 62 Finishing tasks 1. Mount the pressure manometer; see chapter 7.10. 2. Mount the pressure switches; see chapter 7.9. Cornelius Deutschland GmbH Installation and service manual Undercounter cooler Document no. TD1002100 Energize 2-5 HC Version 03/09/2018, Index 1...

  • Page 46: Replacing The Carbonator Pump Motor

    The condenser for the carbonator pump motor has been removed. see chapter 7.27 The cover for control system 1 has been removed. see chapter 7.24 Spare parts ID/reference Qty/amount Comment Energize 2 HC: 440000842 Carbonator pump motor Energize 3 HC: 440000842 Carbonator pump motor Energize 3v HC:...

  • Page 47: Replacing The Carbonator Tank

    440000787S002 5 litres Carbonator tank Undercounter cooler Energize 2 HC 1. Disconnect the plug (Fig. 65/5) of the solenoid valve (Fig. 65/4) by removing the fastening bolt (Fig. 65/7). 2. Disconnect the electrical cables from the water inlet valve (Fig. 65/1).
  • Page 48 28. Attach the connecting line from the carbonator pump to the pre-cooling coil to the coupling (Fig. 65/3). 29. Connect the electrical cables to the CO pressure switch (Fig. 65/6). Installation and service manual Undercounter cooler Cornelius Deutschland GmbH Energize 2-5 HC Document no. TD1002100 Version 03/09/2018, Index 1...
  • Page 49 -IN line to the coupling (Fig. 72/5). 23. Attach the soda water circulation line (return) to the coupling (Fig. 72/1). 24. Attach the pre-cooling coil to the coupling (Fig. 72/4). Cornelius Deutschland GmbH Installation and service manual Undercounter cooler Document no. TD1002100...
  • Page 50 15. Disconnect the connecting line from the non-return valve of the solenoid valve (Fig. 79/1) to the carbonator tank (Fig. 79/3) from the coupling (Fig. 79/2). Fig. 79 Installation and service manual Undercounter cooler Cornelius Deutschland GmbH Energize 2-5 HC Document no. TD1002100 Version 03/09/2018, Index 1...
  • Page 51 9. Disconnect the connecting line of carbonator pump 1 from the pre-cooling coil 1 of the coupling (Fig. 82/8). 10. Disconnect the connecting line of carbonator pump 2 from the pre-cooling coil 2 of the coupling (Fig. 82/7). Cornelius Deutschland GmbH Installation and service manual Undercounter cooler Document no.
  • Page 52 35. Attach the water input line (Fig. 82/11) on the coupling (Fig. 82/2) to the T-fitting of the water inlet pressure reducing valve (Fig. 82/3). 36. Attach the plug (Fig. 81/2) of the solenoid valve (Fig. 81/3) by removing the fastening bolt (Fig. 81/1). Installation and service manual Undercounter cooler Cornelius Deutschland GmbH Energize 2-5 HC Document no. TD1002100 Version 03/09/2018, Index 1...
  • Page 53 28. Attach the pre-cooling coil to the coupling (Fig. 86/2). 29. Attach the water input line on the coupling (Fig. 86/5) to the T-fitting of the water inlet pressure reducing valve (Fig. 86/4). Cornelius Deutschland GmbH Installation and service manual Undercounter cooler Document no.
  • Page 54 18. Disconnect the coupling (Fig. 92/3) from the soda water line to the circulation pump from the T-fitting. 19. Lift the cooling coil basket (Fig. 93/2) with carbonator tank (Fig. 93/1) out of the unit. Fig. 93 Installation and service manual Undercounter cooler Cornelius Deutschland GmbH Energize 2-5 HC Document no. TD1002100 Version 03/09/2018, Index 1...
  • Page 55 3. Mount the level electrode; see chapter 7.17. 4. Mount the water bath temperature probe; see chapter 7.6. 5. Mount the cover; see chapter 7.1. Cornelius Deutschland GmbH Installation and service manual Undercounter cooler Document no. TD1002100 Energize 2-5 HC...

  • Page 56: Replacing The Solenoid Valve For The Carbonator Tank

    Replacing the solenoid valve for the carbonator tank Prerequisites References The cover has been removed. see chapter 7.1 Spare parts ID/reference Qty/amount Comment Energize 2 HC: 440000672 Solenoid valve Energize 3 HC: 440000672 Solenoid valve Energize 4 HC: 440000672 Solenoid valve...

  • Page 57: Replacing The Non-Return Valve Of The Solenoid Valve For The Carbonator Tank

    Thread adhesive Loctite 243 Undercounter cooler Energize 2 HC/Energize 3 HC/Energize 4 HC/Energize 5 HC single/Energize 5 HC dual 1. Disconnect the non-return valve (Fig. 97/2) from the solenoid valve (Fig. 97/1). 2. Apply Loctite to the new non-return valve (Fig. 97/2).

  • Page 58: Replacing The Non-Return Valve For The Carbonator Tank

    1. Release the couplings (Fig. 100/1 and 3) on the non-return valve (Fig. 100/2). 2. Lift the non-return valve (Fig. 100/2) out of the unit. Fig. 100 Installation and service manual Undercounter cooler Cornelius Deutschland GmbH Energize 2-5 HC Document no. TD1002100 Version 03/09/2018, Index 1...
  • Page 59 5. Attach the non-return valve (Fig. 104/2) using the couplings (Fig. 104/1 and 3). Fig. 105 Finishing tasks 1. Mount the cover; see chapter 7.1. Cornelius Deutschland GmbH Installation and service manual Undercounter cooler Document no. TD1002100 Energize 2-5 HC...

  • Page 60: Replacing The Level Electrode For The Carbonator Tank

    Replacing the level electrode for the carbonator tank Prerequisites References The cover has been removed. see chapter 7.1 Spare parts ID/reference Qty/amount Comment Energize 2 HC: 440000802 Level electrode Energize 3 HC: 440000802 Level electrode Energize 3v HC: 440000802 Level electrode...

  • Page 61: Replacing The Drain Valve For The Carbonator Tank

    Replacing the drain valve for the carbonator tank Prerequisites References The cover has been removed. see chapter 7.1 Spare parts ID/reference Qty/amount Comment Energize 2 HC: 000001116 Drain valve Energize 3 HC: 000001116 Drain valve Energize 3v HC: 000001116 Drain valve...

  • Page 62: Replacing The Non-Return Valve Co 2 -In

    Replacing the non-return valve CO Prerequisites References The CO pressure switch has been removed. see chapter 7.20 Spare parts ID/reference Qty/amount Comment Energize 2 HC: 220105782 Non-return valve Energize 3 HC: 220105782 Non-return valve Energize 3v HC: 220105782 Non-return valve Energize 4 HC:...

  • Page 63: Replacing The Co Pressure Switch

    Replacing the CO pressure switch Prerequisites References The cover has been removed. see chapter 7.1 Spare parts ID/reference Qty/amount Comment Energize 2 HC: 890904815 pressure switch Energize 3 HC: 890904815 pressure switch Energize 3v HC: 890904815 pressure switch Energize 4 HC:...

  • Page 64: Replacing The Water Inlet Valve

    Replacing the water inlet valve Prerequisites References The cover has been removed. see chapter 7.1 Spare parts ID/reference Qty/amount Comment Energize 2 HC: 580400240 Water inlet valve Energize 3 HC: 580400240 Water inlet valve Energize 3v HC: 580400240 Water inlet valve...

  • Page 65: Replacing The Water Filter

    5. Attach the lock nut (Fig. 115/1) to the water filter housing (Fig. 115/4). Fig. 115 Finishing tasks 1. Mount the cover; see chapter 7.1. Cornelius Deutschland GmbH Installation and service manual Undercounter cooler Document no. TD1002100 Energize 2-5 HC...

  • Page 66: Replacing The Temperature Probe For The Soda Water Circulation

    Temperature probe Thread adhesive Loctite 243 Undercounter cooler Energize 2 HC/Energize 3 HC/Energize 3v HC/Energize 4 HC/Energize 5 HC single 1. Disconnect the plug (Fig. 116/3) of the temperature probe (Fig. 116/2) from control system 1 (Fig. 116/4). 2. Turn the temperature probe (Fig. 116/2) and remove it from the connection (Fig. 116/1).

  • Page 67: Replacing Control System 1

    7.1 Energize 3v HC: see chapter 7.3 The service cover (syrup pumps) has been removed. Spare parts ID/reference Qty/amount Comment Energize 2 HC: 141647605 Control system Energize 3 HC: 141647605 Control system Energize 3v HC: 141647605 Control system...

  • Page 68: Replacing Control System 2 (Energize 5 Hc Dual Only)

    7.3 The service cover (left) has been removed. The hot gas sensor has been removed. see chapter 7.7 Spare parts ID/reference Qty/amount Comment Energize 2 HC: 220114209 Energize 3 HC: 220114164 Energize 3v HC: 220114346 Energize 4 HC: 220114164...
  • Page 69 2. Mount the sheet casing (service); see chapter 7.2. 3. Only on Energize 3v HC: Mount the service cover (left); see chapter 7.3. Fig. 126 Cornelius Deutschland GmbH Installation and service manual Undercounter cooler Document no. TD1002100 Energize 2-5 HC...

  • Page 70: Replacing The Run Capacitor For The Carbonator Pump Motor

    The cover has been removed. see chapter 7.1 Energize 3v HC: see chapter 7.3 The service cover (left) has been removed. Spare parts ID/reference Qty/amount Comment Energize 2 HC: 141647318 Run capacitor Energize 3 HC: 141647318 Run capacitor Energize 3v HC: 141647318 Run capacitor...

  • Page 71: Replacing The Starting Capacitor Of The Compressor

    Starting capacitor Energize 5 HC dual: 440000540 Starting capacitor Undercounter cooler Energize 2 HC 1. Remove the cover (Fig. 129/1) from the electrical assembly. Fig. 129 2. Disconnect the electrical cables (Fig. 130/1). 3. Remove the fastening nut (Fig. 130/2) from the starting capacitor (Fig. 130/3).

  • Page 72: Replacing The Starter Relay

    Energize 5 HC single: 440005105 Starter relay Energize 5 HC dual: 440005105 Starter relay Undercounter cooler Energize 2 HC 1. Remove the cover (Fig. 133/1) from the electrical assembly. Fig. 133 Installation and service manual Undercounter cooler Cornelius Deutschland GmbH Energize 2-5 HC Document no.
  • Page 73 1. Mount the sheet casing (service); see chapter 7.2. Fig. 137 2. Only on Energize 3v HC: Mount the service cover (right); see chapter 7.3. Cornelius Deutschland GmbH Installation and service manual Undercounter cooler Document no. TD1002100 Energize 2-5 HC...

  • Page 74: Replacing The Overload Protection (Energize 2 Hc Only)

    Repairs 7.30 Replacing the overload protection (Energize 2 HC only) Prerequisites References The sheet casing has been removed (service). see chapter 7.2 Spare parts ID/reference Qty/amount Comment Overload protection 440005119 1. Remove the cover (Fig. 138/1) from the electrical assembly.

  • Page 75: Replacing The Transformer Fuse

    Prerequisites References The cover has been removed. see chapter 7.1 Spare parts ID/reference Qty/amount Comment Energize 2 HC: 4 A; type: slow-blow Transformer fuse fuse 5x20 Energize 3 HC: 4 A; type: slow-blow Transformer fuse fuse 5x20 Energize 3v HC: 4 A;...

  • Page 76: Replacing The Compressor Relay (Energize 5 Hc Only)

    4. Attach the fuse holder (Fig. 144/1) within the unit. Finishing tasks Fig. 145 1. Mount the sheet casing (service); see chapter 7.2. Installation and service manual Undercounter cooler Cornelius Deutschland GmbH Energize 2-5 HC Document no. TD1002100 Version 03/09/2018, Index 1...

  • Page 77: Commissioning/Shutdown

    To prevent algae building up in the water, the disinfectant Molco (PN 14-9670-150) can be added. The container size with 150 ml disinfectant is sufficient for 30 litres of water. Cornelius Deutschland GmbH Installation and service manual Undercounter cooler Document no. TD1002100...
  • Page 78 The unit starts up automatically, switching off the compressor automatically once the ice build-up has reached the specified size. 12. Clean the tubes out; see the document “Tower installation and service manual”. Installation and service manual Undercounter cooler Cornelius Deutschland GmbH Energize 2-5 HC Document no. TD1002100...

  • Page 79: Shutdown

    1. Clean the unit; see the document “Undercounter cooler operator manual”, document no. TD1002000. 2. Shut down the tower; see the document “Tower installation and service manual”. 3. Empty the water bath; see chapter 6.3. Cornelius Deutschland GmbH Installation and service manual Undercounter cooler Document no. TD1002100...

  • Page 80: Errors And Malfunctions

    Connect a new syrup container (see the docu- added ment “Undercounter cooler operator manual”) Contaminated tubes Clean the tubes; see chapter 6.2 Installation and service manual Undercounter cooler Cornelius Deutschland GmbH Energize 2-5 HC Document no. TD1002100 Version 03/09/2018, Index 1...
  • Page 81 Automatic reset is performed es 1 Hz Power/mains (green) flash- Overvoltage > 260 V, consumers are blocked Automatic reset is performed es 4 Hz Cornelius Deutschland GmbH Installation and service manual Undercounter cooler Document no. TD1002100 Energize 2-5 HC Version 03/09/2018, Index 1...
  • Page 82 Crushed ice in the cup may also cause dispensing problems. When the finished beverage comes into contact with sharp-edged ice, CO is released from the dispensed drink. Installation and service manual Undercounter cooler Cornelius Deutschland GmbH Energize 2-5 HC Document no. TD1002100 Version 03/09/2018, Index 1...

  • Page 83: Applicable Documents

    Applicable documents Applicable documents 10.1 Flowchart Undercounter cooler Energize 2 HC B = Backward F = Forward Cornelius Deutschland GmbH Installation and service manual Undercounter cooler Document no. TD1002100 Energize 2-5 HC Version 03/09/2018, Index 1...

  • Page 84: Flowchart Undercounter Cooler Energize 3 Hc

    Applicable documents 10.2 Flowchart Undercounter cooler Energize 3 HC B = Backward F = Forward Installation and service manual Undercounter cooler Cornelius Deutschland GmbH Energize 2-5 HC Document no. TD1002100 Version 03/09/2018, Index 1...

  • Page 85: Flowchart Undercounter Cooler Energize 3V Hc

    Applicable documents 10.3 Flowchart Undercounter cooler Energize 3v HC B = Backward F = Forward Cornelius Deutschland GmbH Installation and service manual Undercounter cooler Document no. TD1002100 Energize 2-5 HC Version 03/09/2018, Index 1...

  • Page 86: Flowchart Undercounter Cooler Energize 4 Hc

    Applicable documents 10.4 Flowchart Undercounter cooler Energize 4 HC B = Backward F = Forward Installation and service manual Undercounter cooler Cornelius Deutschland GmbH Energize 2-5 HC Document no. TD1002100 Version 03/09/2018, Index 1...

  • Page 87: Flowchart Undercounter Cooler Energize 5 Hc Single

    Applicable documents 10.5 Flowchart Undercounter cooler Energize 5 HC single B = Backward F = Forward Cornelius Deutschland GmbH Installation and service manual Undercounter cooler Document no. TD1002100 Energize 2-5 HC Version 03/09/2018, Index 1...

  • Page 88: Flowchart Undercounter Cooler Energize 5 Hc Dual

    Applicable documents 10.6 Flowchart Undercounter cooler Energize 5 HC dual B = Backward F = Forward Installation and service manual Undercounter cooler Cornelius Deutschland GmbH Energize 2-5 HC Document no. TD1002100 Version 03/09/2018, Index 1...

  • Page 89: Wiring Diagram Undercounter Cooler Energize 2-5 Hc

    Applicable documents 10.7 Wiring diagram Undercounter cooler Energize 2-5 HC Cornelius Deutschland GmbH Installation and service manual Undercounter cooler Document no. TD1002100 Energize 2-5 HC Version 03/09/2018, Index 1...
  • Page 93 Cornelius Deutschland GmbH Tel.: +49 (0) 21 73 / 79 3 – 0 Carl-Leverkus-Str. 15 Fax: +49 (0) 21 73 / 77 4 – 38 40764 Langenfeld E-Mail: info@cornelius.com Germany...

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