Related Manuals for DeVilbiss AGMD Series
Summary of Contents for DeVilbiss AGMD Series
- Page 1 AUTOMOTIVE REFINISHING ISS.02 High-performance automatic spray gun AGMD For conventional atomisation: AGMD-514 For Trans-Tech or HVLP atomisation: AGMD-515 Operating instruction 1-1-AGMD-514&515-E-002-1...
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Page 2: Table Of Contents
High-performance automatic gun AGMD Table of contents General ........................3 Purpose of this operating instruction ..............3 Notes and symbols used ..................3 Abbreviations ......................4 Safety ........................5 Specified normal use ..................... 5 Usage contrary to intended use ................5 Basic safety instructions .................. - Page 3 High-performance automatic gun AGMD 7.3.6 AGMD-205 head for gravity cup ................35 7.3.7 AGMD round spray nozzle ................... 35 EC declaration of conformity ................366 Product liability and warranty ................377 1-1-AGMD-514&515-E-002-1...
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Page 4: General
Because every system is designed differently, the high-performance automatic spray gun AGMD must only be placed in operation by personnel authorised by DeVilbiss. To better understand this device and to achieve optimum error-free operation for an extended period, please read this operating instruction carefully. -
Page 5: Abbreviations
High-performance automatic gun AGMD 1.3 Abbreviations AGMD Automatic Gun HVLP atomisation High Volume, Low pressure Lower Explosion Protection Level 1-1-AGMD-514&515-E-002-1... -
Page 6: Safety
High-performance automatic gun AGMD 2 Safety 2.1 Specified normal use The high-performance automatic spray gun AGMD is designed for processing coatings based on solvents or water. It must only be used to atomise materials that are explicitly listed in the order confirmation. Use of other coating materials can only be considered if there is no possibility of: ... -
Page 7: Basic Safety Instructions
High-performance automatic gun AGMD 2.3 Basic safety instructions The spray system with the high-performance automatic spray gun AGMD must only be operated by trained personnel. A warning sign must be posted in a conspicuous place close to the spraying area. This warning sign should contain the most important functions and safety measures that users must observe. -
Page 8: Requirement For The Entering Of Spray Booths
High-performance automatic gun AGMD 2.7 Requirement for the entering of spray booths Warning! Danger of inhaling substances hazardous to your health! During the spraying operation, no persons are permitted to remain in the spray booth. The concentration of solvent in the air must be under the limit that is harmful to health. - Page 9 High-performance automatic gun AGMD Example of zone categorisation in a spray booth that is open on top 1-1-AGMD-514&515-E-002-1...
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Page 10: Designs
High-performance automatic gun AGMD 3 Designs The high-performance automatic spray gun AGMD is available in different designs. They differ in the use of a variety of components and/or in the material flow. Note! Gun heads marked with a “U” have two material lines, allowing coating material to circulate through the head so a colour change can be performed while the gun is closed. -
Page 11: Installation
High-performance automatic gun AGMD 4 Installation The high-performance automatic spray gun AGMD is attached to a intermediate plate. The intermediate plate in turn is fastened to an adapter. The adapter is attached to the movement device (robot or hoisting device) or to a tripod. All compressed air and material lines are connected to the adapter. - Page 12 High-performance automatic gun AGMD 3. Insert the locking device into its position. 4. Turn high-performance automatic spray gun AGMD 45° clockwise until it clicks into the rear locking device. 5. If necessary, bolt the high-performance automatic spray AGMD intermediate plate together with a size 2.5 hexagon socket head wrench.
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Page 13: Intermediate Plate Agmd-245-8
High-performance automatic gun AGMD 4.3.2 Intermediate plate AGMD-245-8 Note! For the intermediate plate AGMD-245-8, the high-performance automatic spray gun AGMD is fitted with the conical locking device AGMD-244-8. 1. Lightly grease the O-rings. 2. Position the high-performance automatic spray gun AGMD at an angle of 45° towards the intermediate plate. -
Page 14: Adjusting The Jet Geometry
High-performance automatic gun AGMD 5. Fasten the high-performance automatic spray gun AGMD and the “pointed tapping screw” on the intermediate plate with a size 3 hexagon socket head wrench. 4.4 Adjusting the jet geometry Note! The gun has a variable jet geometry to produce a round or flat spray pattern. You should only work with clean, dry, filtered, oil-free air. -
Page 15: Maintenance
High-performance automatic gun AGMD 5 Maintenance Note! The air cap can be replaced on the high-performance automatic spray gun AGMD without removing it from the system. For all other maintenance jobs, the high-performance automatic spray gun AGMD must be removed from the intermediate plate and replaced by a new one. 5.1 Required tools and lubricants The following are required for installation and removal: ... -
Page 16: Removing The High-Performance Automatic Spray Gun Agmd
High-performance automatic gun AGMD 5.3 Removing the high-performance automatic spray gun AGMD Note! Only trained personnel are permitted to install and remove parts of the high- performance automatic spray gun AGMD. The work should be performed on a clean horizontal work surface. For the assembly and disassembly of the high-performance automatic spray gun AGMD, follow the respective parts list and the exploded drawing. - Page 17 High-performance automatic gun AGMD 4. Loosen four hexagon screws (item 21). 5. Remove the end plate (item 20). 6. Pull off the head holder (item 13) towards the back away from the head. 7. Remove springs (items 16 and 17), spring pin (item 15) and paint needle (item 10).
- Page 18 High-performance automatic gun AGMD 8. Press the piston (item 14) out of the head holder. 9. Unscrew the needle set (item 9) with a hexagon socket head wrench, size 6. If the hexagon socket head wrench does not grip, pry the needle set (item 9) out with a turnscrew.
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Page 19: Cleaning Gun Parts
High-performance automatic gun AGMD 5.4 Cleaning gun parts After the gun parts have been disassembled, first clean them and then inspect their condition. Note! The way in which parts of the gun get dirty can provide information about the cause of failures of the high-performance automatic spray gun AGMD. Caution! Danger of damage! Individual components may be destroyed or solvent could get into the air channels. -
Page 20: Assembling The High-Performance Automatic Spray Gun Agmd
High-performance automatic gun AGMD 5.6 Assembling the high-performance automatic spray gun AGMD The item indicated in parentheses corresponds to the individual parts from Chapter 7.1 AGMD-514 (conventional atomisation) AGMD-515 (Trans and/or Chapter 7.2 Tech and HVLP atomisation) 1. Lay out all components and the required tools on a clean level surface. - Page 21 High-performance automatic gun AGMD If the high-performance automatic spray gun AGMD is screwed onto the intermediate plate at a later stage, the centring screw (item 7.1.) can also be attached as an option for the locking device (item 7 with 8). If you are using the intermediate plate AGMD-245-8, screw...
- Page 22 High-performance automatic gun AGMD 7. Grease the piston (item 14) and insert it into its position in the head holder (item 13). 8. Stick the head (item 6) and head holder (item 13) together. Note: The straight pins will prevent any twisting. 9.
- Page 23 High-performance automatic gun AGMD 11. Push the small spring (item 16) onto the spring pin. 12. Push the large spring (item 17) over the small spring. 13. Screw elastic pressure piece (item 19) into the end plate. Note: The ball must protrude forward about 3 mm. 14.
- Page 24 High-performance automatic gun AGMD 15. Place the end plate (item 20) on the head holder (item 21) with the hexagon screws. 16. Cross tighten the screws (item 21) to a torque of 4.5 Nm. 17. Insert the lower gasket (item 4) into the air distributing ring (item 5).
- Page 25 High-performance automatic gun AGMD 19. Position the upper gasket (item 4) in the air distributing ring. 20. Attach and tighten the nozzle (item 3). 21. Tighten the nozzle to a torque of 26 Nm. 22. Attach the air cap (item 2). Note: Make certain the horns of the air distributing ring rest on the lots of the air cap.
- Page 26 High-performance automatic gun AGMD 23. Tighten the air cap with the retaining ring (item 1). 1-1-AGMD-514&515-E-002-1...
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Page 27: Faults
High-performance automatic gun AGMD 6 Faults Note! In case of faults, determine the cause before disassembling to eliminate the error with as little maintenance work as possible. Fault Possible causes Corrective action Unsatisfactory jet geometry Asymmetrical shape Air hose for air supply blocked or Clean, replace or repair air damaged. - Page 28 High-performance automatic gun AGMD Fault Possible causes Corrective action Steady paint leak at the Worn or damaged paint nozzle Replace paint nozzle. nozzle. socket. Worn or damaged needle. Replace needle. Needle does not seal tightly (control air line is not vented). Check nozzle.
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Page 29: Spare Parts
High-performance automatic gun AGMD 7 Spare parts Note! During any maintenance work on the high-performance automatic spray gun AGMD, replace damaged parts with original spare parts! 7.1 AGMD-514 (conventional atomisation) 7.1.1 Exploded drawing 1-1-AGMD-514&515-E-002-1... -
Page 30: Parts List
High-performance automatic gun AGMD 7.1.2 Parts list Item Part no. Description Qty. MBC-368 Retaining ring AGMD-368 Retaining ring with seal (optional) See 7.1.3 Air cap See 7.1.3 Nozzle AGMD-65-1 Gasket AGMD-033 Air distributing ring with lock AGMD-195 Head AGMD-195-U Head with circulation (for gun with circulation features) AGMD-244 Locking device... -
Page 31: Nozzle And Needle Combination, Air Caps
High-performance automatic gun AGMD 7.1.3 Nozzle and needle combination, air caps Air cap Nozzles Paint needle with plastic without plastic for nozzle for nozzle insert insert AV-651-… AV-645-… AV-651-…/ AV-645-…/ AGMD-420-... AGMD-705 FF / 1.4 mm FF / 1.4 mm AGMD-765 H / 0.5 mm AGMD-765... -
Page 32: Agmd-515 (Trans Tech And Hvlp Atomisation)
High-performance automatic gun AGMD 7.2 AGMD-515 (Trans Tech and HVLP atomisation) 7.2.1 Exploded drawing 1-1-AGMD-514&515-E-002-1... -
Page 33: Parts List
High-performance automatic gun AGMD 7.2.2 Parts list Item Part no. Description Qty. MBC-368 Retaining ring AGMD-368 Retaining ring with seal (optional) See 7.2.3 Air cap See 7.2.3 Nozzle AGMD-65-1 Gasket AGMD-34 Air distributing ring with lock AGMD-195 Head AGMD-195-U Head with circulation (for gun with circulation features) AGMD-244 Locking device... -
Page 34: Spare Parts For Special Applications
High-performance automatic gun AGMD 7.3 Spare parts for special applications 7.3.1 AGMD-243 piston (h ard anodised aluminium) As an alternative to piston AGMD-243-1 (item 14), piston made hard anodised aluminium can also be used. Instead of the two lip seals, it has O-rings AGMD-120 and AGMD-121. -
Page 35: Agmd-421-Fz Paint Needle (Coated)
High-performance automatic gun AGMD 7.3.3 AGMD-421-FZ paint needle (coated) The coated paint needle AGMD-421-FZ was developed as an alternative to paint needle AGMD-420 (item 10). On the basis of using UV paint it features a longer service life, and because of its extremely smooth surface, it causes much less wear on the needle AGMD-405-H and AGMD-405-H-C. - Page 36 High-performance automatic gun AGMD 7.3.6 AGMD-205 head for gravity cup For very small quantities, the high- performance automatic spray AGMD can be fitted with a gravity cup. Head AGMD-205 is attached for this purpose. One of the three gravity cups (280 ml, 600 ml, or 1000 ml) is installed via double nipple AGMD-206.
- Page 37 High-performance automatic gun AGMD 8 EC declaration of conformity In accordance with Annex II B of the EC Machine Directive 98/37/EC (MachDir) Finishing Brands UK Limited, Ringwood Rd, Bournemouth, Dorset, BH11 9LH, UK. hereby declare that the fixed location spray system type High-performance automatic spray gun AGMD is designed for installation into a machine or assembly with another machine to form a single...
- Page 38 High-performance automatic gun AGMD 9 Product liability and warranty DeVilbiss assumes no warranty for damages caused by the following reasons: Unsuitable or improper use Use of non-original DeVilbiss parts Faulty assembly Start-up performed by the buyer or a third party ...
- Page 39 High-performance automatic gun AGMD WARRANTY This product is covered by Finishing Brands UK Limited one year warranty. Finishing Brands UK Limited, Ringwood Road, Bournemouth, BH11 9LH, Tel.No: 01202 571111 Fax No: 01202 581940 Website address: http:// www.finishingbrands.eu Registered office: Finishing Brands UK Limited, 400, Capability Green, Luton, Bedfordshire,...
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