DeVilbiss AGX-550 Service Manual

DeVilbiss AGX-550 Service Manual

Automatic spray guns
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SERVICE MANUAL
EN
AGX-550, AGX-552 & AGX-553
IMPORTANT: Read and follow all instructions and SAFETY
PRECAUTIONS before using this equipment. Retain for
future reference.
DESCRIPTION
The AGX spray gun is used on automatic and semi-automatic
machines where mass production spraying of articles is necessary
or hand spraying is not accurate enough. Models and application
information follows.
This gun may be used with chlorinated solvents. Aluminum is
not used in fluid passages. If using chlorinated solvents, make
sure all other fluid handling components are also compatible.
CHART 1 MODELS
Model No.
(Available
Typical
Tip Sizes)
Applications
AGX-550
Most conventional materials
(AC, D, E,
and most waterbornes and
FF, FX, G)
chlorinated solvents.
AGX-552
Abrasive materials (i.e. porcelain
(D, EE, FF)
enamel, ceramic glazes, buffing
compounds) and/or water mix
materials. Includes abrasive
fluid seal.
AGX-553
Waterbornes and more corrosive
(E, FF, FX)
materials (below 7 pH)
It is the Customer's responsibility to have all operators and service personnel read and understand this manual.
Contact your local DeVilbiss representative for additional copies of this manual.
READ ALL INSTRUCTIONS BEFORE OPERATING THIS DEVILBISS PRODUCT.
SB-2-624-X (6/2017)
AUTOMATIC SPRAY GUNS
Note
Fluid Tip/Needle
Construction
400 Gr. Stainless
303 Gr. Stainless
Carboloy, 400 Gr.
Stainless
303 Gr.Stainless
w/U.H.M.W.poly.
insert
IMPORTANT! DO NOT DESTROY
SPECIFICATIONS
Maximum Air Pressure
Maximum Fluid Pressure 100 psi
Cylinder Air Pressure - Minimum*50 psi
- Maximum 100psi
Weight - without mounting stud 26 ounces
- with mounting stud 30.5 ounces
Mounting Stud Diameter 3/4" (see Accessories for Optional
1/2" mounting)
Wetted Parts - AGX-550 300 & 400 Gr.Stainless, PTFE
- AGX-552 300 & 400 Gr. S.S., carboloy, PTFE
- AGX-553
Hose Connections - Fluid Inlet 3/8" NPS(M)
- Cylinder Air 1/4" NPS(M)
- Atomization Air 1/4" NPS(M)
*For installations where 50 psi cylinder air is not available, the
inner (red) piston spring can be removed which lowers the mini-
mum cylinder air to approximately 37 psi. Refer to Operations,
page 3, paragraph 2.
FLUID TIP ORIFICE SIZES
Letters on Tip
AC
D
E
EE
FF
FX
G
FIGURE 1 DIMENSIONS
Tools Required:
Adjustable wrench for hose connections
1/2" six point box wrench for Ref. (3)
9/16" open wrench for Ref. (9)
3/16" hex wrench for Ref. (6)
Long neck pliers for Ref. (19)
1/8" hex key for Ref. (24)
1/2" and 9/16" socket wrench for Ref. (3) (9)
1 / 12
100 psi
300 Gr. S.S., PTFE, U.H.M.W. Poly.
Inch
mm
.110"
2.8
.086"
2.2
.070"
1.8
.070"
1.8
.055"
1.4
.042"
1.1
.028"
.7
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Summary of Contents for DeVilbiss AGX-550

  • Page 1 IMPORTANT! DO NOT DESTROY It is the Customer's responsibility to have all operators and service personnel read and understand this manual. Contact your local DeVilbiss representative for additional copies of this manual. READ ALL INSTRUCTIONS BEFORE OPERATING THIS DEVILBISS PRODUCT.
  • Page 2: Safety Precautions

    SAFETY PRECAUTIONS This manual contains important information that ALL users should know and understand BEFORE using the equip- ment. This information relates to USER SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we use the following terms to draw your attention to certain equipment labels and portions of this manual.
  • Page 3: Installation

    The width is determined by amount valve is opened. Atomization air is adjusted by regulating supply air to gun. CHART 2 FLUID TIPS AND NEEDLES AGX-550 GUN – 400 Gr. Stainless Tip / 303 Gr. Stainless Needle Fluid Tip Number Needle Number...
  • Page 4: Preventive Maintenance

    CHART 3 AIR CAPS PARTS REPLACEMENT Fluid needle (28) and Tip (3) If this No. on Ref. No. (2) Ref. No. (1 & 2) Cap, Order Air Cap Less Air Cap with Retaining Ring Retaining Ring AV-40-24 MB-4039-30 To prevent possible damage to the fluid tip (3) or needle AV-439-58 (28), always remove the adjustment knob (25) before MB-4039-62HD...
  • Page 5 Plug (6) or Fluid Insert(9) LUBRICATION The piston o-rings (17 and 18) must be lubricated when piston (19) is removed. Lightly lubricate with clean petroleum jelly. Petroleum jelly is effective as a lubricant up to approximately 110°F. Above 110°F, petroleum jelly will become "liquid" and Halogenated Hydrocarbon solvents can chemically will not lubricate the o-rings adequately.
  • Page 6: Parts List

    FIGURE 4 GUN ASSEMBLY 12 ft. lbs. torque 16-18 ft. lbs. 30-40 in. lbs. torque torque 24 30 in. lbs. torque 12 ft. lbs. torque 20-25 ft. lbs. torque See Note 1 below PARTS LIST Detail Ref. No. 32 Ref. Replacement Description Ind.
  • Page 7: Troubleshooting Chart

    TROUBLESHOOTING NORMAL SPRAY PATTERN Proper gun adjustment will result in normal spray patterns, from The proper combination of fluid pressure, fan and round with the fan control valve (23) closed, to long and narrow atomization air pressure, and fluid tip size should with the valve open.
  • Page 8 Use in the line between the source of air supply and the gun for the purpose of extracting dirt and entrained water and oil. Joins any single piece DeVilbiss Will also enable users air cap with latest version MBC- Rod Length 16 inches...
  • Page 9 NOTES SB-2-624-X (6/2017) 9 / 12 www.carlisleft.com...
  • Page 10 NOTES www.carlisleft.com 10 / 12 SB-2-624-X (6/2017)
  • Page 11 NOTES SB-2-624-X (6/2017) 11 / 12 www.carlisleft.com...
  • Page 12: Warranty Policy

    ©2017 Carlisle Fluid Technologies, Inc. All rights reserved. DeVilbiss is part of Carlisle Fluid Technologies, a global leader in innovative finishing technologies. For technical assistance or to locate an authorized distributor, contact one of our international sales and customer support locations.

This manual is also suitable for:

Agx-552Agx-553

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