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DeVilbiss ADVANCE HD HVLP Series Manual

Suction and pressure feed
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EN
SB-E-2-971 ISS.06
®
ADVANCE HD range of HVLP and TRANSTECH
Suction and Pressure feed Spray Guns

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  Summary of Contents for DeVilbiss ADVANCE HD HVLP Series

  • Page 1 SB-E-2-971 ISS.06 ® ADVANCE HD range of HVLP and TRANSTECH Suction and Pressure feed Spray Guns...
  • Page 2: Table Of Contents

    Table of Contents Topic Page EC Declaration of Conformity Part Numbers Operational Description Kit contents Construction Features Materials of Construction Specifications & Technical Data Safety Precautions Parts List Exploded parts View Installation, Operation, Preventive Maintenance & Cleaning Parts Replacement/Maintenance A. Servicing Air Valve B.
  • Page 3: Ec Declaration Of Conformity

    If there is any doubt regarding the suitability of a specific material, contact your DeVilbiss Distributor or DeVilbiss direct. NOTE: This gun is not to be used with halogenated hydrocarbon solvents or cleaning agents such as 1,1,1,-Trichloroethane or methylene chloride.
  • Page 4: Kit Contents

    Anodised, forged aluminium gun body Fluid Needle (grooved stem for easy removal) (ergonomic, good looking & durable, easy to clean) Fluid Inlet (3/8 BSP thread – accepts DeVilbiss and 1 litre Aluminium Suction Cup (Suction models most other cup systems) only) Air Inlet (universal thread, accepts ¼...
  • Page 5: Safety Precautions

    SAFETY WARNINGS Fire and explosion Solvents and coating materials can be highly flammable or combustible when sprayed. ALWAYS refer to the coating material supplier’s instructions and COSHH sheets before using this equipment. Users must comply with all local and national codes of practice and insurance company requirements governing ventilation, fire precautions, operation and house-keeping of working areas.
  • Page 6: Parts List

    PARTS LIST REF. REF. DESCRIPTION PART NO. DESCRIPTION PART NO. Air Cap Retaining Ring Air Valve Poppet Slip Ring Air Valve Spring Air Cap Air Valve Spring Pad Air Cap Retaining Clip JGA-156-K5 Air Valve Seal SN-34-K5 Retaining Ring Seal Air Valve Assembly SN-402-K See chart 1...
  • Page 7: Exploded Parts View

    PATENT GB2417544 © 2013 Finishing Brands UK Ltd.
  • Page 8: Installation, Operation, Preventive Maintenance & Cleaning

    Test spray. If the finish is too dry, reduce airflow INSTALLATION by reducing air inlet pressure. For maximum transfer efficiency, do not use more If finish is too wet, reduce fluid flow by turning pressure than is necessary to atomise the material fluid adjusting knob (18) clockwise.
  • Page 9: Parts Replacement/Maintenance

    Parts Replacement/Maintenance AIR VALVE INSTRUCTIONS Servicing Air Valve Reasons to service air valve: A) Air valve not functioning correctly (may need cleaning). B) Routine maintenance. C) Air leaks (advise replacement, see p10) 1. Before removing the Airvalve, first remove the fluid inlet Adaptor.
  • Page 10: Replacing Air Valve

    Replacing Air Valve Reasons to replace air valve: A) Air leak through the gun. B) Air valve not operating correctly. 1. Remove trigger using (47) or TORX (T20) key provided in the kit. (See figs 13 & 14) 2. Unscrew air valve using 14mm spanner (59). (See fig 15) 3.
  • Page 11: Needle Packing, Fluid Insert, Spreader Valve Assembly

    Parts Replacement/Maintenance NEEDLE PACKING REPLACEMENT INSTRUCTIONS 13. Remove trigger using key (47) or TORX (T20) driver. (See figs 25 & 26) 14. Remove fluid adjusting knob and needle spring with spring pad from gun. (See figs 27 & 28) 15. Remove fluid needle from gun body. (See fig 29) 16.
  • Page 12: Spray Head Seal

    Parts Replacement/ Maintenance SEPARATOR SEAL REPLACEMENT 1. Remove air cap and retaining ring. (See fig 37) 2. Remove fluid adjusting knob, spring, and spring pad. (See figs 38 & 39) 3. Remove fluid needle from gun body. (See fig 40) 4.
  • Page 13: Fluid Inlet Seal And Suction Cup Maintenance

    Parts Replacement/ Maintenance FLUID INLET SEAL 1. Loosen Locknut (55) with 18mm Spanner (see Fig 49). 2. Unscrew Fluid Inlet Adaptor (54) with 8mm Hex Key (see fig 50) 3. Remove Fluid Inlet Adaptor (see fig 51). 4. Remove seal (56) and replace with new Seal (see fig 52).
  • Page 14: Fluid Needles

    Parts Replacement/Maintenance Chart 1 – Air Caps PART No. FOR SUCTION OR TECHNLOGY MARKING ON RECOMMENDED AIR FLOW AIR CAP PRESSURE AIR CAP INLET PRESSURE (L/min) @ 2 bar (bar) SP-100-505-K SUC & PRESS HVLP ® SP-100-510-K SUC & PRESS TRANS-TECH ®...
  • Page 15: Troubleshooting Possible Problems In Operation

    Troubleshooting Possible Problems in Operation CONDITION CAUSE CORRECTION Heavy top or Horn holes plugged. Clean. Ream with non-metallic bottom point. pattern Obstruction on top or bottom of fluid Clean. nozzle. Cap and/or nozzle seat dirty. Clean. Left or right side horn holes plugged. Clean.
  • Page 16 Troubleshooting Possible Problems in Operation (cont) Wind fluid adjusting knob out or Inadequate material flow change to larger fluid nozzle size Starved spray pattern Clean lid and unblock vent Blocked vent in Cup lid Increase air pressure and Low atomisation air pressure rebalance gun.
  • Page 17: Accessories

    ACCESSORIES DGi Digital 600 cc Mixing DGIPRO-502-BAR MC-1-K50 Pressure Gauge Cups pack of 50 10m x 8mm H-6065-B (BSP) bore rubber Spanner SN-28-K H-6065-N (NPS) air hose with ¼ fittings QD Female Torx driver SPN-8-K2 MPV-424 connector QD male MPV Swivel MPV-60-K3 MPV-5 connector...