Trane Thermo King SPECTRUM T-90 Series Installation Manual
  1. Manuals
  2. Brands
  3. Trane Manuals
  4. Heat Pump
  5. Thermo King SPECTRUM T-90 Series
  6. Installation manual
Trane Thermo King SPECTRUM T-90 Series Installation Manual

Trane Thermo King SPECTRUM T-90 Series Installation Manual

Self-powered truck edition multi-temperature systems
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
Installation Manual
Self-Powered Truck Edition
Multi-Temperature Systems
T-1090 SPECTRUM Series
Revision C
T T K K 5 5 6 6 7 7 0 0 1 1 - - 1 1 - - I I M M - - E E N N
August 2020

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Thermo King SPECTRUM T-90 Series and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Trane Thermo King SPECTRUM T-90 Series

Summary of Contents for Trane Thermo King SPECTRUM T-90 Series

  • Page 1 Installation Manual Self-Powered Truck Edition Multi-Temperature Systems T-1090 SPECTRUM Series Revision C T T K K 5 5 6 6 7 7 0 0 1 1 - - 1 1 - - I I M M - - E E N N August 2020...
  • Page 2 Your feedback will help improve our manuals. The survey is accessible through any internet-connected device with a web browser. Scan the Quick Response (QR) code or click or type the web address https://tranetechnologies.iad1.qualtrics.com/jfe/ form/SV_2octfSHoUJxsk6x?Q_CHL=qr&Q_JFE=qdg to complete the survey. ©2019 Trane Technologies TK 56701-1-IM-EN...

  • Page 3: Table Of Contents

    Table of Contents S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s ................................6 6 Danger, Warning, Caution, and Notice .
  • Page 4 T T a a b b l l e e o o f f C C o o n n t t e e n n t t s s Steel or Aluminum Tank............... . 43 Plastic Tank .
  • Page 5 T T a a b b l l e e o o f f C C o o n n t t e e n n t t s s S-2 or S-3 Installations ............... . . 73 S-2 + S-2 Installations .

  • Page 6: Danger, Warning, Caution, And Notice

    Safety Precautions Danger, Warning, Caution, and Notice Safety advisories appear throughout this manual as required. Your personal safety and the proper installation of this unit depend upon the strict observance of these precautions. Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

  • Page 7: Refrigerant Hazards

    S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s Refrigerant Hazards W W A A R R N N I I N N G G P P e e r r s s o o n n a a l l P P r r o o t t e e c c t t i i v v e e E E q q u u i i p p m m e e n n t t ( ( P P P P E E ) ) R R e e q q u u i i r r e e d d ! ! R R e e f f r r i i g g e e r r a a n n t t i i n n a a l l i i q q u u i i d d s s t t a a t t e e e e v v a a p p o o r r a a t t e e s s r r a a p p i i d d l l y y w w h h e e n n e e x x p p o o s s e e d d t t o o t t h h e e a a t t m m o o s s p p h h e e r r e e , , f f r r e e e e z z i i n n g g a a n n y y t t h h i i n n g g i i t t c c o o n n t t a a c c t t s s .

  • Page 8: Unit Installation Hazards

    S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s Unit Installation Hazards D D A A N N G G E E R R F F i i r r e e H H a a z z a a r r d d ! ! N N e e v v e e r r b b u u n n d d l l e e e e v v a a p p o o r r a a t t o o r r d d r r a a i i n n h h o o s s e e r r e e s s i i s s t t a a n n c c e e w w i i r r e e s s t t o o g g e e t t h h e e r r a a s s t t h h e e a a m m o o u u n n t t o o f f h h e e a a t t p p r r o o d d u u c c e e d d c c o o u u l l d d r r e e s s u u l l t t i i n n a a f f i i r r e e ! !

  • Page 9: Fuel System Component Installation Hazards

    S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s N N O O T T I I C C E E C C o o m m p p r r e e s s s s o o r r D D a a m m a a g g e e ! ! S S E E V V E E R R E E C C O O M M P P R R E E S S S S O O R R D D A A M M A A G G E E w w i i l l l l r r e e s s u u l l t t f f r r o o m m o o p p e e r r a a t t i i n n g g t t h h e e u u n n i i t t b b e e f f o o r r e e c c o o m m p p l l e e t t i i n n g g t t h h e e i i n n s s t t a a l l l l a a t t i i o o n n w w h h i i c c h h i i n n c c l l u u d d e e s s : : i i n n s s t t a a l l l l i i n n g g t t h h e e c c o o m m p p o o n n e e n n t t s s , , r r e e l l e e a a s s i i n n g g t t h h e e h h o o l l d d i i n n g g c c h h a a r r g g e e , , c c o o n n n n e e c c t t i i n n g g r r e e f f r r i i g g e e r r a a t t i i o o n n l l i i n n e e s s , , l l e e a a k k t t e e s s t t i i n n g g , ,...

  • Page 10: Battery Installation And Cable Routing Hazards

    S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s Battery Installation and Cable Routing Hazards W W A A R R N N I I N N G G H H a a z z a a r r d d o o f f E E x x p p l l o o s s i i o o n n ! ! A A n n i i m m p p r r o o p p e e r r l l y y i i n n s s t t a a l l l l e e d d b b a a t t t t e e r r y y c c o o u u l l d d r r e e s s u u l l t t i i n n a a f f i i r r e e , , e e x x p p l l o o s s i i o o n n , , o o r r i i n n j j u u r r y y .
  • Page 11 SPECTRUM Selection Guide RCS1133-2 INSTALLATION COFIGURATIONS Fig. Zone 1 Zone 2 Zone 3 2 Zone 3 Zone S-2 + S-2 2 Zone Transverse Install Kit Install Kit Jumper Kit Tubing Kit Drain Kit 801277 801280 800372 15m (50ft) 880041 REQUIRED REQUIRED REQUIRED 720201...

  • Page 12: Overview

    Returnable Steel Crate Information Overview I I m m p p o o r r t t a a n n t t : : Safety precautions must be followed. Refer to U U n n i i t t I I n n s s t t a a l l l l a a t t i i o o n n H H a a z z a a r r d d s s in the S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s section of this manual before proceeding.

  • Page 13: Crate Breakdown Procedures

    R R e e t t u u r r n n a a b b l l e e S S t t e e e e l l C C r r a a t t e e I I n n f f o o r r m m a a t t i i o o n n Crate Breakdown Procedures Follow these steps after unit has been removed from crate: 1.

  • Page 14: Important Storing And Return Shipping Information

    R R e e t t u u r r n n a a b b l l e e S S t t e e e e l l C C r r a a t t e e I I n n f f o o r r m m a a t t i i o o n n Important Storing and Return Shipping Information Empty crates can be stacked up to twelve (12) high for storage.

  • Page 15: Unit Dimensions And Weights

    Dimensions Unit Dimensions and Weights Figure 3. T-1090 SPECTRUM 919 mm (36.2 in) 450 mm (17.7 in) 323 mm (12.7 in) 153 mm (6.0 in) 1888 mm (74.4 in) 691 mm (27.2 in) RCS1134-2 N N o o t t e e : : Top of unit to be mounted flush with top of cargo box when possible. UNIT MODEL 30 MODEL 50 (SmartPower)

  • Page 16: Unit Service Area Dimensions

    D D i i m m e e n n s s i i o o n n s s Unit Service Area Dimensions Figure 4. T-890, T-1090 and T-1090 SPECTRUM Units 749 mm (29.5 in.) 762 mm (30.0 in.) 593 mm 593 mm (23.4 in.)

  • Page 17: Truck Body Opening Dimensions

    D D i i m m e e n n s s i i o o n n s s Truck Body Opening Dimensions Figure 5. T-1090 SPECTRUM Only — Front View of Truck Body Opening Dimensions From Outside of Truck 316.0 mm 91.5 mm (12.44 in.)

  • Page 18: Evaporator Dimensions And Weights

    D D i i m m e e n n s s i i o o n n s s Evaporator Dimensions and Weights Figure 6. S-2 Dimensions and Weight 17.7 mm (0.70 in.) 751.0 mm 193.9 mm (29.57 in.) (7.63 in.) 106.6 mm (4.20 in.)
  • Page 19 D D i i m m e e n n s s i i o o n n s s Figure 7. S-2 + S-2 Dimensions and Weights 17.7 mm (0.70 in.) 193.9 mm 751.0 mm 751.0 mm (29.57 in.) (29.57 in.) (7.63 in.) 106.6 mm...
  • Page 20 D D i i m m e e n n s s i i o o n n s s Figure 8. S-3 Dimensions and Weight 17.7 mm 193.9 mm 1094.0mm (0.70 in.) (7.63 in.) (43.07 in.) 106.6 mm 35.40 mm (4.20 in.) (1.39 in.) 700.0 m...
  • Page 21 D D i i m m e e n n s s i i o o n n s s Figure 9. S-3 + S-3 Dimensions and Weights 17.7 mm (0.70 in.) 1094.0 mm 1094.0mm 193.9 mm (43.07 in.) (43.07 in.) (7.63 in.) 106.6 mm 35.40 mm...

  • Page 22: Unit Lifting Bar Dimensions

    D D i i m m e e n n s s i i o o n n s s Unit Lifting Bar Dimensions Figure 10. Lifting Bar Dimensions – Page 1 TK 56701-1-IM-EN...
  • Page 23 D D i i m m e e n n s s i i o o n n s s Figure 11. Lifting Bar Dimensions – Page 2 TK 56701-1-IM-EN...
  • Page 24 D D i i m m e e n n s s i i o o n n s s Figure 12. Lifting Bar Dimensions – Page 3 TK 56701-1-IM-EN...
  • Page 25 D D i i m m e e n n s s i i o o n n s s Figure 13. Lifting Bar Dimensions – Page 4 TK 56701-1-IM-EN...
  • Page 26 D D i i m m e e n n s s i i o o n n s s Figure 14. Lifting Bar Dimensions – Page 5 TK 56701-1-IM-EN...

  • Page 27: Hmi Controller Dimensions

    D D i i m m e e n n s s i i o o n n s s HMI Controller Dimensions Figure 15. Premium and Basic HMI Controllers Shown 189.0 mm 60 mm (7.44 in.) (2.36 in.) 60.0 mm (2.36 in.) 11.0 mm (0.43 in.)

  • Page 28: Standby Power Receptacle Dimensions (Option)

    D D i i m m e e n n s s i i o o n n s s Standby Power Receptacle Dimensions (OPTION) Figure 16. North American and International Model Receptacles Shown 90.0 mm (3.54 in.) 78.0 mm 59.7 mm (3.00 in.) (2.35 in.)
  • Page 29 D D i i m m e e n n s s i i o o n n s s PAGE INTENTIONALLY BLANK TK 56701-1-IM-EN...
  • Page 30 Required Tools 1. Safety Glasses 2. Drill 3. Drill Bits 4. Tape Measure 5. Wire Crimpers 6. Tube Benders 7. Hole Saw 8. 15% Solder and Flux (copper to copper) 9. 35% Solder and Flux (copper to brass) 10. Swage 11.

  • Page 31: R R E E Q Q U U I I R R E E D D T T O O O O L L S

    R R e e q q u u i i r r e e d d T T o o o o l l s s Figure 17. Required Tools Shown ABA580-1 TK 56701-1-IM-EN...
  • Page 32 Condensing Unit Installation Components N N o o t t e e : : The following installation components are provided to complete a standard condensing unit installation. Customer ordered options are not shown. 1. Nut-Blind 2. Screw, 1/4”–20 3. Flat Washer, 1/4” 4.

  • Page 33: C C O O N N D D E E N N S S I I N N G G U U N N I I T T I I N N S S T T A A L L L L A A T T I I O O N N C C O O M M P P O O N N E E N N T T S

    C C o o n n d d e e n n s s i i n n g g U U n n i i t t I I n n s s t t a a l l l l a a t t i i o o n n C C o o m m p p o o n n e e n n t t s s Figure 18.

  • Page 34: Unit Mounting Bolt Requirements

    Installing Condensing Unit Unit Mounting Bolt Requirements N N O O T T I I C C E E E E q q u u i i p p m m e e n n t t D D a a m m a a g g e e ! ! A A l l l l m m o o u u n n t t i i n n g g b b o o l l t t s s m m u u s s t t b b e e t t h h e e c c o o r r r r e e c c t t l l e e n n g g t t h h f f o o r r t t h h e e i i r r a a p p p p l l i i c c a a t t i i o o n n s s a a n n d d t t o o r r q q u u e e d d t t o o s s p p e e c c i i f f i i c c a a t t i i o o n n .
  • Page 35 I I n n s s t t a a l l l l i i n n g g C C o o n n d d e e n n s s i i n n g g U U n n i i t t Figure 20.

  • Page 36: Uncrating Procedures

    I I n n s s t t a a l l l l i i n n g g C C o o n n d d e e n n s s i i n n g g U U n n i i t t Uncrating Procedures I I m m p p o o r r t t a a n n t t : : Safety precautions must be followed.

  • Page 37: Installation Procedures

    I I n n s s t t a a l l l l i i n n g g C C o o n n d d e e n n s s i i n n g g U U n n i i t t Installation Procedures I I m m p p o o r r t t a a n n t t : : Safety precautions must be followed.
  • Page 38 I I n n s s t t a a l l l l i i n n g g C C o o n n d d e e n n s s i i n n g g U U n n i i t t A A l l t t e e r r n n a a t t e e I I n n s s t t a a l l l l a a t t i i o o n n M M e e t t h h o o d d —...
  • Page 39 Securing Oil Drain Hose 1. Secure the oil drain hose directly under the unit to the cargo box with the two (2) supplied retaining clips and self tapping screws as shown. N N o o t t e e : : Lower retaining clip should be positioned in a location easily accessible for servicing the unit. Your actual location will depend on the distance between the bottom of unit to top of cab, etc.
  • Page 40 Installing USB Download Port (OPTION) N N o o t t e e : : I I n n s s t t a a l l l l a a t t i i o o n n h h a a r r d d w w a a r r e e s s u u p p p p l l i i e e d d b b y y i i n n s s t t a a l l l l e e r r . . 1.
  • Page 41 Securing Standby Power Receptacle (OPTION) I I m m p p o o r r t t a a n n t t : : Choose an appropriate location to mount the standby power receptacle that does not interfere with the safe operation of the truck while also providing easy access for connecting the power cord.

  • Page 42: I I N N S S T T A A L L L L I I N N G G U U S S B B D D O O W W N N L L O O A A D D P P O O R R T T ( ( O O P P T T I I O O N

    Installing HMI Controller I I m m p p o o r r t t a a n n t t : : HMI should be installed in an area inside the cab that is accessible to the driver while not interfering with the safe operation of the truck.

  • Page 43: Steel Or Aluminum Tank

    Installing Fuel Pickup Tube Steel or Aluminum Tank I I m m p p o o r r t t a a n n t t : : Safety precautions must be followed. Refer to F F u u e e l l S S y y s s t t e e m m C C o o m m p p o o n n e e n n t t I I n n s s t t a a l l l l a a t t i i o o n n H H a a z z a a r r d d s s located in the S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s section of this manual before proceeding.

  • Page 44: Plastic Tank

    I I n n s s t t a a l l l l i i n n g g F F u u e e l l P P i i c c k k u u p p T T u u b b e e Plastic Tank I I m m p p o o r r t t a a n n t t : : Safety precautions must be followed.
  • Page 45 Installing Fuel Pump and Fuel Lines I I m m p p o o r r t t a a n n t t : : Safety precautions must be followed. Refer to F F u u e e l l S S y y s s t t e e m m C C o o m m p p o o n n e e n n t t I I n n s s t t a a l l l l a a t t i i o o n n H H a a z z a a r r d d s s located in the S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s section of this manual before proceeding.

  • Page 46: Evaporator Locations

    Evaporator Installation Standards I I m m p p o o r r t t a a n n t t : : Safety precautions must be followed. Refer to the S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s section of this manual before proceeding.

  • Page 47: Evaporator Defrost Drains

    E E v v a a p p o o r r a a t t o o r r I I n n s s t t a a l l l l a a t t i i o o n n S S t t a a n n d d a a r r d d s s Evaporator Defrost Drains Refer to the illustration below.

  • Page 48: Refrigerant Tubing And Electrical Wiring

    E E v v a a p p o o r r a a t t o o r r I I n n s s t t a a l l l l a a t t i i o o n n S S t t a a n n d d a a r r d d s s Refrigerant Tubing and Electrical Wiring Refrigeration Tubing The following installation standards must be followed:...

  • Page 49: Wall And Ceiling Troughs

    E E v v a a p p o o r r a a t t o o r r I I n n s s t t a a l l l l a a t t i i o o n n S S t t a a n n d d a a r r d d s s Wall and Ceiling Troughs Thermo King recommends enclosed wall or ceiling troughs be used for SPECTRUM multi-temperature applications.

  • Page 50: Drain Hose Resistance Wire Installation Guide

    E E v v a a p p o o r r a a t t o o r r I I n n s s t t a a l l l l a a t t i i o o n n S S t t a a n n d d a a r r d d s s Drain Hose Resistance Wire Installation Guide I I m m p p o o r r t t a a n n t t : : The following information is provided as a guide to help ensure the proper routing of the drain hose resistance wires.
  • Page 51 E E v v a a p p o o r r a a t t o o r r I I n n s s t t a a l l l l a a t t i i o o n n S S t t a a n n d d a a r r d d s s 5.
  • Page 52 E E v v a a p p o o r r a a t t o o r r I I n n s s t t a a l l l l a a t t i i o o n n S S t t a a n n d d a a r r d d s s 10.

  • Page 53: Defrost Drain Tube Connectors

    E E v v a a p p o o r r a a t t o o r r I I n n s s t t a a l l l l a a t t i i o o n n S S t t a a n n d d a a r r d d s s Defrost Drain Tube Connectors I I m m p p o o r r t t a a n n t t : : Follow the instructions below to prevent defrost drain tube water leaks.

  • Page 54: Transverse Drain (Option)

    E E v v a a p p o o r r a a t t o o r r I I n n s s t t a a l l l l a a t t i i o o n n S S t t a a n n d d a a r r d d s s Transverse Drain (Option) I I m m p p o o r r t t a a n n t t : : A transverse drain is required to drain on one side toward the front or back of the truck.

  • Page 55: Removing The Holding Charge

    E E v v a a p p o o r r a a t t o o r r I I n n s s t t a a l l l l a a t t i i o o n n S S t t a a n n d d a a r r d d s s Removing the Holding Charge I I m m p p o o r r t t a a n n t t : : Safety precautions must be followed.

  • Page 56: Basic S-2 And S-3 Installation Components

    Evaporator Installation Components Basic S-2 and S-3 Installation Components N N o o t t e e : : T T h h e e f f o o l l l l o o w w i i n n g g c c o o m m p p o o n n e e n n t t s s a a r r e e s s h h i i p p p p e e d d w w i i t t h h a a l l l l S S - - 2 2 a a n n d d S S - - 3 3 e e v v a a p p o o r r a a t t o o r r s s . . 1.
  • Page 57 E E v v a a p p o o r r a a t t o o r r I I n n s s t t a a l l l l a a t t i i o o n n C C o o m m p p o o n n e e n n t t s s Figure 38.

  • Page 58: Two And Three Zone S-2 Or S-3 Installation Components

    E E v v a a p p o o r r a a t t o o r r I I n n s s t t a a l l l l a a t t i i o o n n C C o o m m p p o o n n e e n n t t s s Two and Three Zone S-2 or S-3 Installation Components N N o o t t e e : : T T h h e e f f o o l l l l o o w w i i n n g g c c o o m m p p o o n n e e n n t t s s a a r r e e r r e e q q u u i i r r e e d d a a n n d d o o r r d d e e r r e e d d s s e e p p a a r r a a t t e e l l y y ( ( K K i i t t 8 8 0 0 1 1 2 2 7 7 7 7 o o r r 8 8 0 0 1 1 2 2 8 8 0 0 ) ) b b a a s s e e d d o o n n t t h h e e i i n n s s t t a a l l l l a a t t i i o o n n c c o o n n f f i i g g u u r r a a t t i i o o n n .
  • Page 59 E E v v a a p p o o r r a a t t o o r r I I n n s s t t a a l l l l a a t t i i o o n n C C o o m m p p o o n n e e n n t t s s Figure 39.

  • Page 60: Two Zone S-2 + S-2 Installation Components

    E E v v a a p p o o r r a a t t o o r r I I n n s s t t a a l l l l a a t t i i o o n n C C o o m m p p o o n n e e n n t t s s Two Zone S-2 + S-2 Installation Components N N o o t t e e : : T T h h e e f f o o l l l l o o w w i i n n g g c c o o m m p p o o n n e e n n t t s s a a r r e e r r e e q q u u i i r r e e d d a a n n d d o o r r d d e e r r e e d d s s e e p p a a r r a a t t e e l l y y ( ( K K i i t t 8 8 0 0 0 0 3 3 7 7 2 2 ) ) f f o o r r a a S S - - 2 2 + + S S - - 2 2 i i n n s s t t a a l l l l a a t t i i o o n n c c o o n n f f i i g g u u r r a a t t i i o o n n .
  • Page 61 E E v v a a p p o o r r a a t t o o r r I I n n s s t t a a l l l l a a t t i i o o n n C C o o m m p p o o n n e e n n t t s s Figure 40.

  • Page 62: Ceiling Preparation

    Installing Evaporators Ceiling Preparation R R e e f f e e r r t t o o t t h h e e i i l l l l u u s s t t r r a a t t i i o o n n o o n n t t h h e e f f o o l l l l o o w w i i n n g g p p a a g g e e . . I I m m p p o o r r t t a a n n t t : : Safety precautions must be followed.
  • Page 63 I I n n s s t t a a l l l l i i n n g g E E v v a a p p o o r r a a t t o o r r s s Figure 41.

  • Page 64: S-2 Or S-3 Installations

    Refrigeration Tubing Connections S-2 or S-3 Installations I I m m p p o o r r t t a a n n t t : : Safety precautions must be followed. Refer to U U n n i i t t I I n n s s t t a a l l l l a a t t i i o o n n H H a a z z a a r r d d s s located in the S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s section of this manual before proceeding.
  • Page 65 R R e e f f r r i i g g e e r r a a t t i i o o n n T T u u b b i i n n g g C C o o n n n n e e c c t t i i o o n n s s Figure 42.

  • Page 66: Connections At Evaporator

    R R e e f f r r i i g g e e r r a a t t i i o o n n T T u u b b i i n n g g C C o o n n n n e e c c t t i i o o n n s s Connections at Evaporator Figure 43.

  • Page 67: S-2 + S-2 Installations

    R R e e f f r r i i g g e e r r a a t t i i o o n n T T u u b b i i n n g g C C o o n n n n e e c c t t i i o o n n s s S-2 + S-2 Installations I I m m p p o o r r t t a a n n t t : : Safety precautions must be followed.
  • Page 68 R R e e f f r r i i g g e e r r a a t t i i o o n n T T u u b b i i n n g g C C o o n n n n e e c c t t i i o o n n s s Figure 44.

  • Page 69: Connections At Evaporator

    R R e e f f r r i i g g e e r r a a t t i i o o n n T T u u b b i i n n g g C C o o n n n n e e c c t t i i o o n n s s Connections at Evaporator Figure 45.

  • Page 70: Three Zone Installations

    R R e e f f r r i i g g e e r r a a t t i i o o n n T T u u b b i i n n g g C C o o n n n n e e c c t t i i o o n n s s Three Zone Installations I I m m p p o o r r t t a a n n t t : : Safety precautions must be followed.
  • Page 71 R R e e f f r r i i g g e e r r a a t t i i o o n n T T u u b b i i n n g g C C o o n n n n e e c c t t i i o o n n s s Figure 46.

  • Page 72: Connections At Evaporator

    R R e e f f r r i i g g e e r r a a t t i i o o n n T T u u b b i i n n g g C C o o n n n n e e c c t t i i o o n n s s Connections at Evaporator Figure 47.

  • Page 73: S-2 Or S-3 Installations

    Wire Connections S-2 or S-3 Installations I I m m p p o o r r t t a a n n t t : : Safety precautions must be followed. Refer to U U n n i i t t I I n n s s t t a a l l l l a a t t i i o o n n H H a a z z a a r r d d s s located in the S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s section of this manual before proceeding.
  • Page 74 W W i i r r e e C C o o n n n n e e c c t t i i o o n n s s Figure 48. Wire Connections to S-2 or S-3 Evaporators 7 mm (0.25 in.) ABA226-2 ( 2 4 i n .

  • Page 75: S-2 + S-2 Installations

    W W i i r r e e C C o o n n n n e e c c t t i i o o n n s s S-2 + S-2 Installations I I m m p p o o r r t t a a n n t t : : Safety precautions must be followed. Refer to U U n n i i t t I I n n s s t t a a l l l l a a t t i i o o n n H H a a z z a a r r d d s s located in the S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s section of this manual before proceeding.
  • Page 76 W W i i r r e e C C o o n n n n e e c c t t i i o o n n s s Figure 49. Wire Connections to S-2 + S-2 Evaporators FIRST EVAP SECOND EVAP 7 mm (0.25 in.) 7 mm (0.25 in.)

  • Page 77: Three Zone Installations

    W W i i r r e e C C o o n n n n e e c c t t i i o o n n s s Three Zone Installations I I m m p p o o r r t t a a n n t t : : Safety precautions must be followed. Refer to U U n n i i t t I I n n s s t t a a l l l l a a t t i i o o n n H H a a z z a a r r d d s s located in the S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s section of this manual before proceeding.
  • Page 78 W W i i r r e e C C o o n n n n e e c c t t i i o o n n s s Figure 50. Wire Connections for Three Zone Systems 7 mm (0.25 in.) ABA228-1 6 0 0 ( 2 4...

  • Page 79: Drain Hose Resistance Wires

    Evaporator Drain Hose Installation I I m m p p o o r r t t a a n n t t : : Safety precautions must be followed. Refer to U U n n i i t t I I n n s s t t a a l l l l a a t t i i o o n n H H a a z z a a r r d d s s located in the S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s section of this manual before proceeding.
  • Page 80 E E v v a a p p o o r r a a t t o o r r D D r r a a i i n n H H o o s s e e I I n n s s t t a a l l l l a a t t i i o o n n S S - - 2 2 + + S S - - 2 2 A A p p p p l l i i c c a a t t i i o o n n s s 4.
  • Page 81 E E v v a a p p o o r r a a t t o o r r D D r r a a i i n n H H o o s s e e I I n n s s t t a a l l l l a a t t i i o o n n W W a a l l l l M M o o u u n n t t e e d d T T u u b b e e A A p p p p l l i i c c a a t t i i o o n n s s Insert entire length of the resistance wire into the wall drain tube and connect plastic drain hose from evaporator.
  • Page 82 E E v v a a p p o o r r a a t t o o r r D D r r a a i i n n H H o o s s e e I I n n s s t t a a l l l l a a t t i i o o n n O O p p t t i i o o n n a a l l D D r r a a i i n n H H o o s s e e S S u u p p p p o o r r t t The optional drain hose support bracket is recommended when evaporator drain tube cannot be directly routed into a wall drain.
  • Page 83 Installing Cap Plugs and Evaporator Covers I I m m p p o o r r t t a a n n t t : : Cap plugs are provided to plug the two evaporator mounting access holes located directly above the drain pan.
  • Page 84 Battery Connections I I m m p p o o r r t t a a n n t t : : Safety precautions must be followed. Refer to B B a a t t t t e e r r y y I I n n s s t t a a l l l l a a t t i i o o n n a a n n d d C C a a b b l l e e R R o o u u t t i i n n g g H H a a z z a a r r d d s s located in the S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s section of this manual before proceeding.
  • Page 85 B B a a t t t t e e r r y y C C o o n n n n e e c c t t i i o o n n s s Figure 52. Battery and Fuel Pump Connections Shown 10.00”...

  • Page 86: Tracking (Option)

    Auxiliary Electrical Accessories Thermo King does not recommend adding any auxiliary electrical accessories to the electrical system of a T-590, T-690, T-890 or T-1090 series units equipped with SR-3 controllers and Tier 4 engines unless approved by Thermo King. TracKing (OPTION) Units equipped with the factory installed TracKing option requires additional procedures to activate the system.

  • Page 87: Set-Up Unit

    System Leak Check Procedures Set-up Unit Place microprocessor in Evacuation Mode to leak check, evacuate and charge unit. With the SPECTRUM microprocessor in the evacuation mode all solenoid valves in the refrigeration system are open. This allows the refrigeration system to be properly evacuated. N N o o t t e e : : Refer to appropriate Operation &...
  • Page 88 S S y y s s t t e e m m L L e e a a k k C C h h e e c c k k P P r r o o c c e e d d u u r r e e s s Figure 53.

  • Page 89: System Evacuation

    S S y y s s t t e e m m L L e e a a k k C C h h e e c c k k P P r r o o c c e e d d u u r r e e s s System Evacuation I I m m p p o o r r t t a a n n t t : : Do not evacuate unit until it is leak free.
  • Page 90 S S y y s s t t e e m m L L e e a a k k C C h h e e c c k k P P r r o o c c e e d d u u r r e e s s Figure 54.

  • Page 91: System Charging

    S S y y s s t t e e m m L L e e a a k k C C h h e e c c k k P P r r o o c c e e d d u u r r e e s s System Charging I I m m p p o o r r t t a a n n t t : : Unit must be leak checked and fully evacuated before charging.
  • Page 92 S S y y s s t t e e m m L L e e a a k k C C h h e e c c k k P P r r o o c c e e d d u u r r e e s s Figure 55.

  • Page 93: Commissioning Form Overview

    Commissioning and PDI Forms Commissioning Form Overview All self-powered truck units come with the Commissioning Form (TK 56640) included in the documents package. This form is also available online at Thermo King ReqDirect. By completing the Commissioning Form, the i i n n s s t t a a l l l l e e r r confirms the installation was done per Thermo King’s Installation Manual and the unit operates as it should.
  • Page 94 C C o o m m m m i i s s s s i i o o n n i i n n g g a a n n d d P P D D I I F F o o r r m m s s Figure 56.
  • Page 95 C C o o m m m m i i s s s s i i o o n n i i n n g g a a n n d d P P D D I I F F o o r r m m s s Figure 57.
  • Page 96 C C o o m m m m i i s s s s i i o o n n i i n n g g a a n n d d P P D D I I F F o o r r m m s s Figure 58.

  • Page 97: Pre-Delivery Inspection (Pdi) Form Overview

    C C o o m m m m i i s s s s i i o o n n i i n n g g a a n n d d P P D D I I F F o o r r m m s s Pre-Delivery Inspection (PDI) Form Overview PDI Form (TK 56641) is also included in the documents package of all vehicle powered truck units.
  • Page 98 C C o o m m m m i i s s s s i i o o n n i i n n g g a a n n d d P P D D I I F F o o r r m m s s Figure 59.
  • Page 99 C C o o m m m m i i s s s s i i o o n n i i n n g g a a n n d d P P D D I I F F o o r r m m s s Figure 60.
  • Page 100 Thermo King – by Trane Technologies (NYSE: TT), a global climate innovator – is a worldwide leader in sustainable transport temperature control solutions. Thermo King has been providing transport temperature control solutions for a variety of applications, including trailers, truck bodies, buses, air, shipboard containers and railway cars since 1938.

This manual is also suitable for:

Thermo king spectrum t-1090

Table of Contents