Trane Thermo King T-590 Series Installation Manual
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Trane Thermo King T-590 Series Installation Manual

Self-powered truck edition single temperature systems
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Installation Manual
Self-Powered Truck Edition
Single Temperature Systems
T-590, T-690, T-890 and T-1090 Series
Revision C
T T K K 5 5 6 6 7 7 0 0 0 0 - - 1 1 - - I I M M - - E E N N
August 2020

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  • Page 1 Installation Manual Self-Powered Truck Edition Single Temperature Systems T-590, T-690, T-890 and T-1090 Series Revision C T T K K 5 5 6 6 7 7 0 0 0 0 - - 1 1 - - I I M M - - E E N N August 2020...
  • Page 2 Your feedback will help improve our manuals. The survey is accessible through any internet-connected device with a web browser. Scan the Quick Response (QR) code or click or type the web address https://tranetechnologies.iad1.qualtrics.com/jfe/ form/SV_2octfSHoUJxsk6x?Q_CHL=qr&Q_JFE=qdg to complete the survey. ©2019 Trane Technologies TK 56700-1-IM-EN...

  • Page 3: Table Of Contents

    Table of Contents S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s ................................5 5 Danger, Warning, Caution, and Notice .
  • Page 4 T T a a b b l l e e o o f f C C o o n n t t e e n n t t s s I I n n s s t t a a l l l l i i n n g g F F u u e e l l P P u u m m p p a a n n d d F F u u e e l l L L i i n n e e s s ........................4 4 2 2 B B a a t t t t e e r r y y C C o o n n n n e e c c t t i i o o n n s s .

  • Page 5: Danger, Warning, Caution, And Notice

    Safety Precautions Danger, Warning, Caution, and Notice Safety advisories appear throughout this manual as required. Your personal safety and the proper installation of this unit depend upon the strict observance of these precautions. Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

  • Page 6: Refrigerant Hazards

    S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s Refrigerant Hazards W W A A R R N N I I N N G G P P e e r r s s o o n n a a l l P P r r o o t t e e c c t t i i v v e e E E q q u u i i p p m m e e n n t t ( ( P P P P E E ) ) R R e e q q u u i i r r e e d d ! ! R R e e f f r r i i g g e e r r a a n n t t i i n n a a l l i i q q u u i i d d s s t t a a t t e e e e v v a a p p o o r r a a t t e e s s r r a a p p i i d d l l y y w w h h e e n n e e x x p p o o s s e e d d t t o o t t h h e e a a t t m m o o s s p p h h e e r r e e , , f f r r e e e e z z i i n n g g a a n n y y t t h h i i n n g g i i t t c c o o n n t t a a c c t t s s .

  • Page 7: Unit Installation Hazards

    S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s Unit Installation Hazards D D A A N N G G E E R R F F i i r r e e H H a a z z a a r r d d ! ! N N e e v v e e r r b b u u n n d d l l e e e e v v a a p p o o r r a a t t o o r r d d r r a a i i n n h h o o s s e e r r e e s s i i s s t t a a n n c c e e w w i i r r e e s s t t o o g g e e t t h h e e r r a a s s t t h h e e a a m m o o u u n n t t o o f f h h e e a a t t p p r r o o d d u u c c e e d d c c o o u u l l d d r r e e s s u u l l t t i i n n a a f f i i r r e e ! !

  • Page 8: Fuel System Component Installation Hazards

    S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s Fuel System Component Installation Hazards D D A A N N G G E E R R C C o o m m b b u u s s t t i i b b l l e e H H a a z z a a r r d d ! ! A A n n i i m m p p r r o o p p e e r r l l y y i i n n s s t t a a l l l l e e d d f f u u e e l l p p u u m m p p o o r r f f u u e e l l l l i i n n e e s s c c o o u u l l d d l l e e a a d d t t o o s s e e r r i i o o u u s s i i n n j j u u r r y y o o r r d d e e a a t t h h .
  • Page 9 S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s W W A A R R N N I I N N G G H H a a z z a a r r d d o o f f E E x x p p l l o o s s i i o o n n ! ! A A l l w w a a y y s s c c o o v v e e r r b b a a t t t t e e r r y y t t e e r r m m i i n n a a l l s s t t o o p p r r e e v v e e n n t t t t h h e e m m f f r r o o m m m m a a k k i i n n g g c c o o n n t t a a c c t t w w i i t t h h m m e e t t a a l l c c o o m m p p o o n n e e n n t t s s d d u u r r i i n n g g b b a a t t t t e e r r y y i i n n s s t t a a l l l l a a t t i i o o n n .

  • Page 10: Overview

    Returnable Steel Crate Information Overview I I m m p p o o r r t t a a n n t t : : Safety precautions must be followed. Refer to U U n n i i t t I I n n s s t t a a l l l l a a t t i i o o n n H H a a z z a a r r d d s s in the S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s section of this manual before proceeding.

  • Page 11: Crate Breakdown Procedures

    R R e e t t u u r r n n a a b b l l e e S S t t e e e e l l C C r r a a t t e e I I n n f f o o r r m m a a t t i i o o n n Crate Breakdown Procedures Follow these steps after unit has been removed from crate: 1.

  • Page 12: Important Storing And Return Shipping Information

    R R e e t t u u r r n n a a b b l l e e S S t t e e e e l l C C r r a a t t e e I I n n f f o o r r m m a a t t i i o o n n Important Storing and Return Shipping Information Empty crates can be stacked up to twelve (12) high for storage.

  • Page 13: Unit Dimensions And Weights

    Dimensions Unit Dimensions and Weights Figure 3. T-590 and T-690 Units 919 mm (36.2 in) 181 mm (7.1 in) 369 mm (14.5 in) 25.4 mm (1.00 in) 341 mm (13.4 in) 323 mm (12.7 in) 1234 mm (48.6 in) 752 mm (29.6 in) 1887 mm (74.3 in)
  • Page 14 D D i i m m e e n n s s i i o o n n s s Figure 4. T-890 and T-1090 Units 919 mm (36.2 in) 181 mm (7.1 in) 450 mm (17.7 in) 25.4 mm (1.00 in) 341 mm (13.4 in)

  • Page 15: Unit Service Area Dimensions

    D D i i m m e e n n s s i i o o n n s s Unit Service Area Dimensions Figure 5. T-590 and T-690 Units 726 mm (28.6 in.) 732 mm (28.8 in.) 593 mm 593 mm (23.4 in.) (23.4 in.)
  • Page 16 D D i i m m e e n n s s i i o o n n s s Figure 6. T-890, T-1090 and T-1090 SPECTRUM Units 749 mm (29.5 in.) 762 mm (30.0 in.) 593 mm 593 mm (23.4 in.) (23.4 in.) RCS1077-4...

  • Page 17: Truck Body Opening Dimensions

    D D i i m m e e n n s s i i o o n n s s Truck Body Opening Dimensions The following requirements must be followed for all T-90 series truck units: • Truck body opening dimensions and mounting hole locations must be correct for proper unit installation. •...
  • Page 18 D D i i m m e e n n s s i i o o n n s s Figure 8. T-890 and T-1090 Only — Front View of Truck Body Opening Dimensions From Outside of Truck 1238.3 mm 33.4 mm (48.75 in.) (1.31 in.)

  • Page 19: Unit Lifting Bar Dimensions

    D D i i m m e e n n s s i i o o n n s s Unit Lifting Bar Dimensions Figure 9. Lifting Bar Dimensions – Page 1 TK 56700-1-IM-EN...
  • Page 20 D D i i m m e e n n s s i i o o n n s s Figure 10. Lifting Bar Dimensions – Page 2 TK 56700-1-IM-EN...
  • Page 21 D D i i m m e e n n s s i i o o n n s s Figure 11. Lifting Bar Dimensions – Page 3 TK 56700-1-IM-EN...
  • Page 22 D D i i m m e e n n s s i i o o n n s s Figure 12. Lifting Bar Dimensions – Page 4 TK 56700-1-IM-EN...
  • Page 23 D D i i m m e e n n s s i i o o n n s s Figure 13. Lifting Bar Dimensions – Page 5 TK 56700-1-IM-EN...

  • Page 24: Hmi Controller Dimensions

    D D i i m m e e n n s s i i o o n n s s HMI Controller Dimensions Figure 14. Premium and Basic HMI Controllers Shown 189.0 mm 60 mm (7.44 in.) (2.36 in.) 60.0 mm (2.36 in.) 11.0 mm (0.43 in.)

  • Page 25: Standby Power Receptacle Dimensions (Option)

    D D i i m m e e n n s s i i o o n n s s Standby Power Receptacle Dimensions (OPTION) Figure 15. North American and International Model Receptacles Shown 90.0 mm (3.54 in.) 78.0 mm 59.7 mm (3.00 in.) (2.35 in.)
  • Page 26 D D i i m m e e n n s s i i o o n n s s PAGE INTENTIONALLY BLANK TK 56700-1-IM-EN...
  • Page 27 Required Tools 1. Safety Glasses 2. Drill 3. Drill Bits 4. Tape Measure 5. Mechanics Tools 6. Lifting Bar (Thermo King design) with forged links, clevises and pins. 7. Work Platform (recommended) Figure 16. Required Tools Shown RCS1081-3 TK 56700-1-IM-EN...
  • Page 28 Condensing Unit Installation Components N N o o t t e e : : The following installation components are provided to complete a standard condensing unit installation. Customer ordered options are not shown. 1. Nut-Blind 2. Screw, 1/4”–20 3. Flat Washer, 1/4” 4.

  • Page 29: C C O O N N D D E E N N S S I I N N G G U U N N I I T T I I N N S S T T A A L L L L A A T T I I O O N N C C O O M M P P O O N N E E N N T T S

    C C o o n n d d e e n n s s i i n n g g U U n n i i t t I I n n s s t t a a l l l l a a t t i i o o n n C C o o m m p p o o n n e e n n t t s s Figure 17.

  • Page 30: Unit Mounting Bolt Requirements

    Installing Unit Unit Mounting Bolt Requirements N N O O T T I I C C E E E E q q u u i i p p m m e e n n t t D D a a m m a a g g e e ! ! A A l l l l m m o o u u n n t t i i n n g g b b o o l l t t s s m m u u s s t t b b e e t t h h e e c c o o r r r r e e c c t t l l e e n n g g t t h h f f o o r r t t h h e e i i r r a a p p p p l l i i c c a a t t i i o o n n s s a a n n d d t t o o r r q q u u e e d d t t o o s s p p e e c c i i f f i i c c a a t t i i o o n n .
  • Page 31 I I n n s s t t a a l l l l i i n n g g U U n n i i t t Figure 19. Required Bolt Length Protruding From Cargo Box (Single Temperature Shown, Multi-Temperature same) RCS1145 Required Bolt Length Protruding From Cargo Box 72 mm (2.8 in.)

  • Page 32: Uncrating Procedures

    I I n n s s t t a a l l l l i i n n g g U U n n i i t t Uncrating Procedures I I m m p p o o r r t t a a n n t t : : Safety precautions must be followed. Refer to U U n n i i t t I I n n s s t t a a l l l l a a t t i i o o n n H H a a z z a a r r d d s s located in the S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s section of this manual before proceeding.

  • Page 33: Installation Procedures

    I I n n s s t t a a l l l l i i n n g g U U n n i i t t Installation Procedures I I m m p p o o r r t t a a n n t t : : Safety precautions must be followed. Refer to U U n n i i t t I I n n s s t t a a l l l l a a t t i i o o n n H H a a z z a a r r d d s s in the S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s section of this manual before proceeding.
  • Page 34 I I n n s s t t a a l l l l i i n n g g U U n n i i t t A A l l t t e e r r n n a a t t e e I I n n s s t t a a l l l l a a t t i i o o n n M M e e t t h h o o d d — The factory installed nut plates can be removed to accommodate a truck box equipped with mounting studs or T-bolts, provided the following procedures are followed and the additional components (installer supplied) are installed.
  • Page 35 Securing Oil Drain Hose 1. Secure the oil drain hose directly under the unit to the cargo box with the two (2) supplied retaining clips and self tapping screws as shown. N N o o t t e e : : Lower retaining clip should be positioned in a location easily accessible for servicing the unit. Your actual location will depend on the distance between the bottom of unit to top of cab, etc.
  • Page 36 Securing Evaporator Drain Hoses N N o o t t e e : : Evaporator drain hoses must be installed without any sharp bends or kinks to allow for proper water drainage. 1. Route drain hoses from under unit and down the front wall of the truck box. 2.
  • Page 37 Installing USB Download Port (OPTION) N N o o t t e e : : I I n n s s t t a a l l l l a a t t i i o o n n h h a a r r d d w w a a r r e e s s u u p p p p l l i i e e d d b b y y i i n n s s t t a a l l l l e e r r . . 1.
  • Page 38 Securing Standby Power Receptacle (OPTION) I I m m p p o o r r t t a a n n t t : : Choose an appropriate location to mount the standby power receptacle that does not interfere with the safe operation of the truck while also providing easy access for connecting the power cord.

  • Page 39: I I N N S S T T A A L L L L I I N N G G U U S S B B D D O O W W N N L L O O A A D D P P O O R R T T ( ( O O P P T T I I O O N

    Installing HMI Controller I I m m p p o o r r t t a a n n t t : : HMI should be installed in an area inside the cab that is accessible to the driver while not interfering with the safe operation of the truck.
  • Page 40 Steel or Aluminum Tank I I m m p p o o r r t t a a n n t t : : Safety precautions must be followed. Refer to F F u u e e l l S S y y s s t t e e m m C C o o m m p p o o n n e e n n t t I I n n s s t t a a l l l l a a t t i i o o n n H H a a z z a a r r d d s s located in the S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s section of this manual before proceeding.
  • Page 41 Plastic Tank I I m m p p o o r r t t a a n n t t : : Safety precautions must be followed. Refer to F F u u e e l l S S y y s s t t e e m m C C o o m m p p o o n n e e n n t t I I n n s s t t a a l l l l a a t t i i o o n n H H a a z z a a r r d d s s located in the S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s section of this manual before proceeding.
  • Page 42 Installing Fuel Pump and Fuel Lines I I m m p p o o r r t t a a n n t t : : Safety precautions must be followed. Refer to F F u u e e l l S S y y s s t t e e m m C C o o m m p p o o n n e e n n t t I I n n s s t t a a l l l l a a t t i i o o n n H H a a z z a a r r d d s s located in the S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s section of this manual before proceeding.
  • Page 43 Battery Connections I I m m p p o o r r t t a a n n t t : : Safety precautions must be followed. Refer to B B a a t t t t e e r r y y I I n n s s t t a a l l l l a a t t i i o o n n a a n n d d C C a a b b l l e e R R o o u u t t i i n n g g H H a a z z a a r r d d s s located in the S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s section of this manual before proceeding.
  • Page 44 B B a a t t t t e e r r y y C C o o n n n n e e c c t t i i o o n n s s Figure 31. Battery and Fuel Pump Connections Shown 10.00”...
  • Page 45 Auxiliary Electrical Accessories Thermo King does not recommend adding any auxiliary electrical accessories to the electrical system of a T-590, T-690, T-890 or T-1090 series units equipped with SR-3 controllers and Tier 4 engines unless approved by Thermo King. TracKing (OPTION) Units equipped with the factory installed TracKing option requires additional procedures to activate the system.
  • Page 46 Commissioning and PDI Forms Commissioning Form Overview All self-powered truck units come with the Commissioning Form (TK 56640) included in the documents package. This form is also available online at Thermo King ReqDirect. By completing the Commissioning Form, the i i n n s s t t a a l l l l e e r r confirms the installation was done per Thermo King’s Installation Manual and the unit operates as it should.
  • Page 47 C C o o m m m m i i s s s s i i o o n n i i n n g g a a n n d d P P D D I I F F o o r r m m s s Figure 32.
  • Page 48 C C o o m m m m i i s s s s i i o o n n i i n n g g a a n n d d P P D D I I F F o o r r m m s s Figure 33.
  • Page 49 C C o o m m m m i i s s s s i i o o n n i i n n g g a a n n d d P P D D I I F F o o r r m m s s Figure 34.
  • Page 50 C C o o m m m m i i s s s s i i o o n n i i n n g g a a n n d d P P D D I I F F o o r r m m s s Pre-Delivery Inspection (PDI) Form Overview PDI Form (TK 56641) is also included in the documents package of all vehicle powered truck units.
  • Page 51 C C o o m m m m i i s s s s i i o o n n i i n n g g a a n n d d P P D D I I F F o o r r m m s s Figure 35.
  • Page 52 C C o o m m m m i i s s s s i i o o n n i i n n g g a a n n d d P P D D I I F F o o r r m m s s Figure 36.
  • Page 53 N N o o t t e e s s TK 56700-1-IM-EN...
  • Page 54 N N o o t t e e s s TK 56700-1-IM-EN...
  • Page 55 N N o o t t e e s s TK 56700-1-IM-EN...
  • Page 56 Thermo King – by Trane Technologies (NYSE: TT), a global climate innovator – is a worldwide leader in sustainable transport temperature control solutions. Thermo King has been providing transport temperature control solutions for a variety of applications, including trailers, truck bodies, buses, air, shipboard containers and railway cars since 1938.

This manual is also suitable for:

Thermo king t-690 seriesThermo king t-890 seriesThermo king t-1090 seriesThermo king t-1090Thermo king t-1090 maxThermo king t-590 model 30 ... Show all

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