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SICK S300 Operating Instructions Manual

Safety laser scanner
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O P E R A T I N G I N S T R U C T I O N S
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  • Page 1 O P E R A T I N G I N S T R U C T I O N S S300 Safety laser scanner...

  • Page 2: Yy96/2016

    This document is protected by the law of copyright, whereby all rights established therein remain with the company SICK AG. Reproduction of this document or parts of this document is only permissible within the limits of the legal determination of Copyright Law. Alteration or abridgement of the document is not permitted without the explicit written approval of the company SICK AG.

  • Page 3: Table Of Contents

    4.4.1 Pulses per cm travel that are output by the incremental encoders ....................35 4.4.2 Tolerances allowed on the dynamic inputs ........36 8010948/YY96/2016-02-17 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 4 Pin assignment on the system plug..........82 System plug assembly..................84 Pre-assembled system plugs ................86 Configuration connection M8 × 4 (serial interface) .......... 87 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010948/YY96/2016-02-17 Subject to change without notice...
  • Page 5 Error and status indications on the LEDs ............108 11.4 Error and status indications on the 7<segment display ......... 110 11.5 Extended diagnostics..................115 8010948/YY96/2016-02-17 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 6 Compliance with EU directives.................139 14.2 Checklist for the manufacturer ................140 14.3 Glossary......................141 14.4 List of tables .....................143 14.5 List of illustrations ....................145 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010948/YY96/2016-02-17 Subject to change without notice...

  • Page 7: About This Document

    These operating instructions are addressed to planning engineers, machine designers and the operators of machines and systems which are to be protected by one or several S300 safety laser scanners. They also address people who integrate the S300 into a machine, a system or a vehicle, initialize its use, or who are in charge of servicing and maintaining the device.

  • Page 8: Depth Of Information

    General information on accident prevention using opto-electronic protective devices can be found in the competence brochure “Guidelines Safe Machinery”. When operating the S300, the national, local and statutory rules and regulations must be observed. Please refer also to the SICK AG homepage on the Internet at www.sick.com...

  • Page 9: Symbols Used

    Refer to notes for special features of the device. Note Display indicators show the status of the 7<segment display on the S300: Constant indication of characters, e.g. 8 Flashing indication of characters, e.g. 8 Alternating indication of characters, e.g.

  • Page 10: On Safety

    ESPE and are allocated the task by the organization operating the ESPE. Applications of the device The S300 safety laser scanner is used to protect persons and systems. It is intended to be used to monitor hazardous areas indoors. It is not allowed to use the S300 outdoors.

  • Page 11: Correct Use

    — any warranty claim against SICK AG shall become void. General safety notes and protective measures Pay attention to the safety notes! Please observe the following items in order to ensure the correct use of the S300 safety laser scanner. WARNING...
  • Page 12 The operating instructions must be made available to the operator of the machine where the S300 is used. The machine operator is to be instructed in the use of the device by qualified safety personnel and must be instructed to read the operating instructions.

  • Page 13: Environmental Protection

    Chapter 2 S300 Environmental protection The S300 safety laser scanner is constructed in such a way that it adversely affects the environment as little as possible and uses only a minimum of power and natural resources. At work, always act in an environmentally responsible manner.

  • Page 14: Applicable Directives And Standards

    Control reliable. The S300 safety laser scanner meets this requirement. Recommendation Please request our competence brochure “Guidelines Safe Machinery” on this subject (part no. 8007988). © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010948/YY96/2016-02-17 Subject to change without notice...

  • Page 15: Product Description

    Product description Operating instructions Chapter 3 S300 Product description This chapter provides information on the special features and properties of the S300 safety laser scanner. It describes the construction and the operating principle of the device. Special features 270° scan area...

  • Page 16: Function

    It must be possible to transfer the dangerous state of the machine, the system or the vehicle to a safe state at any time using the OSSDs on the S300, i.e. before a person has reached the hazardous point or hazardous area.

  • Page 17: Yy96/2016

    90° 0° In the S300 there is also a mirror rotating at constant speed that deflects the light pulses such that they cover an arc of 270°. In this way an object can be detected in the protec- tive field within 270°. The first beam of a scan starts at –45° relative to the back of the safety laser scanner.

  • Page 18: Field Set Comprising Of Protective Field And Warning Field(S)

    In this way the wear on the brakes on an AGV can be reduced. Warning field 2 can also be used to trigger a warning signal. A warning field on all S300 variants is not allowed to be used for tasks related to the Note protection of people.

  • Page 19: Monitoring Cases

    3.2.3 Monitoring cases Depending on the variant used (see section “Functions of the S300 variants” on page 20) up to 32 monitoring cases can be defined and selected during operation using local static or dynamic control inputs or via EFI. In this way process-dependent hazardous area pro- tection or velocity-dependent vehicle monitoring is possible for example.

  • Page 20: S300 Variants

    So that different applications can be covered, four S300 variants each with two different scanning ranges are available. Scanning ranges The S300 variants differ in the maximum scanning range and the resulting size of the protective field. Fig. 6: Protective field ranges Max.
  • Page 21 150 mm resolution can only be configured with the Long Range variant with 3 m scanning range. Availability depending on the configuration of the universal I/Os (see section 4.8 on page 42). 8010948/YY96/2016-02-17 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 22: Applications

    S300 Standard Long Range: Access protection for high areas of access S300 Standard: Presence detection for a safety light curtain © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010948/YY96/2016-02-17 Subject to change without notice...
  • Page 23 (AGV). An S300 Expert measures the velocity and provides the velocity information to the other safety laser scanners via EFI. 8010948/YY96/2016-02-17 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 24: Status Indicators

    Status indicators 3.4.1 LEDs and 7@segment display The LEDs and the 7<segment display indicate the operational status of the S300. They are on the front face of the safety laser scanner. Fig. 7: Status indicators on the S300 The symbols have the following meaning: OSSDs in the OFF state (e.g.

  • Page 25: Interoperability

    When the S300 is switched on in an EFI system, the following message appears briefly on the 7<segment display: on the S300 host on the S300 guest In an EFI system with an S3000 the S300 must be configured as a guest, it is never Note allowed to be configured as host. 8010948/YY96/2016-02-17 ©...

  • Page 26: Examples For Efi Systems

    The Flexi Soft safety controller provides two EFI strings; up to two safety laser scanners (S3000, S300, S300 Mini, also mixed) can be connected to each of these strings. It is therefore possible to realize applications with up to four safety laser scanners (see also section 7.2.4 on page 91).

  • Page 27: Interoperability Of The Variants

    100 % compatible with safety laser scanners already in use in the field. To ensure compatibility, the S300 safety laser scanners with firmware M 02.10 and serial number > 12210000 can be operated in compatibility mode. The following tables show which devices can form an EFI system.

  • Page 28: Specific Features With Efi Systems

    Monitoring case switching In an EFI system, the host defines the number of possible monitoring cases. If an S300 is configured as a guest with a higher level device (S3000 or higher grade S300 or sens:Control device), more monitoring cases may therefore be available depending on the system configuration.

  • Page 29: Configurable Functions

    You configure an S300 with firmware < 02.10 and serial number < 12210000. You configure an S300 with system plug serial number < 12210000. You use an S300 with a system plug in which a configuration is saved, … – that only supports the compatibility mode.
  • Page 30 Configurable functions Chapter 4 Operating instructions S300 The table below shows the differences between the functions of the S300 variants in the compatibility mode. Tab. 6: Functions of the S300 variants in the compatibility mode Functions Application diagnostic output “Warning field interrupted”...
  • Page 31 S300 Professional M02.10 S300 Expert Tab. 8: Required compatibility mode with different firmware versions of the S300 in an EFI system with other safety laser scanners = Compatibility mode required X = Compatibility mode not required The S300 Mini does not support the compatibility mode. For EFI systems with the S300...

  • Page 32: System Parameters

    Display direction of the 7@segment display The depiction of numbers on the 7<segment display can be rotated by 180° with the aid of the CDS. This is useful, for example, when the S300 must be rotated by 180° owing to the specific assembly.

  • Page 33: Application

    Chapter 4 S300 Application With the help of the CDS you can configure the S300 for the required application. Depen- ding on whether you select a stationary or a mobile application, different configuration options are available: Tab. 9: Comparison of mobile...

  • Page 34: Resolution

    The warning field can be configured to up to 8 m for all variants and resolutions. The Note detection capability within the warning field is dependent on the remission of the objects to be detected (see Fig. 77 “Diagram scanning range S300 Medium Range” on page 116). 4.3.2 Basic response time The basic response time of the S300 is 80 ms.

  • Page 35: Incremental Encoder

    S300 Incremental encoder The S300 Professional and the S300 Expert have two dual-channel dynamic control inputs using which the possible monitoring cases can be switched as a function of the velocity. For this purpose incremental encoders must be connected to the dynamic control inputs.

  • Page 36: Tolerances Allowed On The Dynamic Inputs

    If the vehicle velocity is in the range Z–10 cm/s or M+10 cm/s, then different directions of rotation on the incremental encoders are only tolerated for 0.4 s. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010948/YY96/2016-02-17...

  • Page 37: Inputs

    EFI system If devices are connected together via EFI, the S300 can receive control commands from other devices, e.g. a second S300 or Flexi Soft safety controller. Tab. 37 on page 131 shows the possible control commands of the S300.

  • Page 38: Input Delay

    16of6n sampling with two input pairs Error Error All connections must be connected. Notes Only one connection is ever allowed to be 1. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010948/YY96/2016-02-17 Subject to change without notice...

  • Page 39: Ossds

    FPLC that must shutdown the dangerous state. Do not use the OSSD bit for safety relevant functions! If the local OSSDs on the S300 are not used, the OSSD state is always transferred as WARNING active via EFI. In this case the OSSD bit in the Flexi Soft safety controller is not allowed to be used for safety-related functions.

  • Page 40: Restart

    Configuration of the S300 without restart interlock After the OSSDs on the S300 have been switched to the OFF state due to an object in the protective field, the OSSDs are re-enabled again immediately when there is no longer an object in the active protective field.
  • Page 41 The reset function is often also called “preparation for restart”. In these operating instruc- tions the term reset is used. If you want to activate the restart interlock on the S300 (internal) and also a restart inter- lock on the machine (external), then each restart interlock has its own control switch.

  • Page 42: Universal I/O Connections

    Fig. 17: Configuration example universal I/O connections of the S300 If you operate the S300 in the compatibility mode, then the connections on the univer- Note sal I/O are used as application diagnostic output, warning field output and application diagnostic output for reset required.

  • Page 43: Application Diagnostic Output In The Compatibility Mode

    CDS Note The area to be monitored is scanned radially by the S300. The S300 cannot see through objects during this process. The area behind objects that are in the area to be monitored (pillars, grilles, etc.) can thus not be monitored.
  • Page 44 If it is possible to access a narrow strip between the protective field and a wall or another WARNING object, you must protect this strip using additional measures (e.g. fence or floor protec- tion). © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010948/YY96/2016-02-17 Subject to change without notice...

  • Page 45: Protective Field Or Warning Field Suggested By The Safety Laser Scanner

    (e.g. at ), the protective field corresponds to the surrounding contour. The measuring error tolerances for the S300 are automatically subtracted from the protec- Note tive field size. As a result the protective field is slightly smaller than the surface covered In those places where the surrounding contour is larger than the protective field range the protective field corresponds to the possible scanning range.

  • Page 46: Using The Contour As A Reference

    S300 4.9.3 Using the contour as a reference In addition to the protective field, the S300 can also monitor a contour (e.g. the floor in vertical applications or the wall in horizontal applications). Fig. 21: Schematic diagram of contour as reference For contour monitoring you define a contour segment .

  • Page 47: Monitoring Cases

    Use lateral, vertical boundaries of the opening (e.g. door frame) and the floor as reference. Recommendation If in this case the position of the S300 is changed in one or more planes, the distance to the reference changes and the S300 switches its OSSDs to the OFF state.

  • Page 48: Monitoring Case Switching Via Static Input Information

    (i.e. before the hazard occurs at this point for the person) is protection provided (see section 5.6 “Time for monitoring case switching” on page 71). © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010948/YY96/2016-02-17...
  • Page 49 … … … … Undefined input information will result in the S300 switching the OSSDs to the OFF state Note or signaling Protective field infringed via EFI. 8010948/YY96/2016-02-17 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...
  • Page 50 With 1-of-n sampling you use the single connections of the control input pairs. In this way the S300 Advanced provides four and the S300 Professional/Expert six input connections. Using external inputs, maximally ten input connections can be used (e.g. those of a Flexi Notes Soft safety controller, see section 4.5 “Inputs”...

  • Page 51: Monitoring Case Switching Via Velocity Information

    An undefined velocity will result in the switching of the OSSDs to the OFF state (useful e.g. for safe maximum velocity monitoring on vehicles). 8010948/YY96/2016-02-17 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 52: Velocity Routing Via Efi

    If several safety laser scanners are connected to a Flexi Soft safety controller, then a velo- city routing can be configured. In this way the velocity information that is determined by an S300 Professional or Expert with the aid of incremental encoders is distributed to all safe- ty laser scanners.

  • Page 53: Multiple Sampling

    EFI2.1 EFI2.2 The velocity signals of the S300 Expert are broken down into a 12 + 1 bit pattern, 12 velo- city bits and one bit for validation. These signals are available as input signals, are dupli- cated and placed twice on the n:n function blocks (0 and 1 as well as 2 and 3).

  • Page 54: Checking Of The Monitoring Case Switching

    If, in mobile applications, vehicles are not moved for a time (e.g. for battery charging), the OSSDs can be switched to the OFF state and the laser on the S300 can be switched off. In this way the power consumption of the device is reduced.

  • Page 55: Measured Data Output

    To switch to the park mode, configure a monitoring case for which the park mode is defined in the CDS. The S300 needs the response time resulting from the configuration to switch from the park mode to another monitoring case.

  • Page 56: Mounting

    Mount the S300 in a dry place and protect the device from dirt and damage. Notes Avoid the installation of the S300 in the vicinity of strong electric fields. These can, e.g., be produced by welding cables, induction cables in the immediate vicinity and also by mobile telephones operated nearby.

  • Page 57: Stationary Application In Horizontal Operation

    In such a case you must calculate the protec- tive field size for all protective fields used. You can operate the S300 in stationary horizontal operation with 30, 40, 50 or 70 mm resolution. The maximum protective field range for the S300 is given by the resolution.
  • Page 58 With retroreflectors positioned at a distance of less than 1 m from the boundary of the WARNING protective field a supplement, Z , of 200 mm must be added to the protective field. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010948/YY96/2016-02-17 Subject to change without notice...
  • Page 59 With a protective field installed horizontally, there is a risk that people may reach over the protective field and in this way reach the hazardous area before the S300 shuts down the dangerous state. For this reason the calculation of the minimum distance must take into account a supplement to prevent persons from finding themselves in a hazardous situa- tion by reaching over (see EN ISO 13 857) before the S300 triggers.
  • Page 60 (e.g. scan to left and right of the bone If you mount the S300 higher, the scan plane is at fibula height and the leg is also detec- ted with an object resolution of 70 mm ©...

  • Page 61: Stationary Vertical Operation For Access Protection

    150 mm or finer are required. To protect the protective device against inadvertent adjustment or manipulation, you must use the contour of the surroundings as a reference for the S300 (see section 4.9.3 “Using the contour as a reference” on page 46).
  • Page 62 Response time T of the S300 The total response time of the S300 must not be more than 80 ms for access pro- tection! If a critical response time is exceeded (for an object diameter of 150 mm and a speed of WARNING 1.6 m/s that is 90 ms) a person may no longer be detected under certain circumstances.

  • Page 63: Stationary Vertical Operation For Hazardous Point Protection

    The S300 must therefore be configured with a resolution of at least 40 mm. Note Never use the S300 for safety applications in which finger protection is required! Due to the finest possible resolution of 30 mm, the S300 is not suitable for finger protection. WARNING To protect the protective device against inadvertent adjustment or manipulation, you must use the contour of the surroundings as a reference for the S300 (see section 4.9.3 “Using...

  • Page 64: Mobile Applications

    If the dangerous state is produced by a vehicle (e.g. AGV or fork lift), the hazardous area that is produced by the movement of the vehicle is protected by the S300. The S300 may only be used to protect vehicles powered by electric motor.

  • Page 65: Protective Field Length

    Protective field length You must configure the protective field such that a minimum distance to the vehicle is maintained. This ensures that a vehicle monitored by the S300 comes to a stop before a person or object is reached. If you are using an S300 Advanced, Professional or Expert, you can define several moni- toring cases with different protective fields.
  • Page 66 Where … = Response time of the safety laser scanner = Maximum velocity of the vehicle from the related vehicle documentation © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010948/YY96/2016-02-17 Subject to change without notice...
  • Page 67 Fig. 36: Diagram of ground clearance of the vehicle Supplement Z in mm 8010948/YY96/2016-02-17 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 68: Protective Field Width

    5.4.3 Height of the scan plane Mount the S300 such that the scan plane is at a maximum height of 200 mm! In this way also persons lying down will be reliably detected. Tilting the protective field so that objects with a diameter of 200 mm are not detected, is not allowed. We recommend WARNING aligning the scan plane horizontally at 150 mm.

  • Page 69: Methods Of Preventing Unprotected Areas

    Operating instructions Chapter 5 S300 Methods of preventing unprotected areas During mounting the S300, areas may be found that are not covered by the safety laser scanner ( ). Fig. 38: Unprotected areas Prevent unprotected areas! Mount the S300 such that there are no unprotected areas. Take one of the precautions...

  • Page 70: Near Range

    2 With two S300 mounted at an angle of 45° on the front corners of a vehicle, you can configure the protective fields so that there are no unprotected areas and the hazardous areas in narrow aisles can also be protected.

  • Page 71: Time For Monitoring Case Switching

    If you switch the controller within 10 ms, the protective field selected is available within the basic response time of the S300. For this reason you can initiate the switching at the time at which you actually want to switch from one monitoring case to the other.
  • Page 72 = Delay due to external control inputs over EFI (0.5 × basic response time of the StVz slowest system in the EFI system) © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010948/YY96/2016-02-17 Subject to change without notice...

  • Page 73: Mounting Steps

    Fig. 44: Prevent crawling beneath, standing behind, climbing over The origin of the scan plane is 116 mm above the bottom edge of the S300 (see section 12.6.3 “Scan plane origin” on page 134). There are three possible ways of fixing the S300:...

  • Page 74: Direct Mounting

    5.7.1 Direct mounting The S300 has two threaded holes M5 × 8 on the rear. Using them you can mount the S300 directly on the intended mounting surface. To avoid a possible tendency to vibrate, if necessary the reference surface on the rear can be used as the third mounting point Fig.

  • Page 75: Mounting With Mounting Kit 1A Or 1B

    5.7.2 Mounting with mounting kit 1a or 1b With the aid of mounting kit 1 you can mount the S300 indirectly on the mounting surface. The mounting kit is available as mounting kit 1a without protection device for the optics cover and as mounting kit 1b with protection device for the optics cover.

  • Page 76: Mounting With Mounting Kit 2 And 3

    Fit the centering pin (4 mm) in the central hole on mounting bracket 3. Fit mounting kit 2 to mounting kit 3 and mount it using two fixing screws M4 × 10. Then mount the S300 on mounting kit 2 with the aid of the threaded holes in mounting kit 1a.

  • Page 77: Using Multiple S300 Safety Laser Scanners

    5.7.5 Using multiple S300 safety laser scanners The S300 is so designed that mutual interference between several safety laser scanners is unlikely. To completely exclude erroneous switching, you must mount the safety laser scanners as shown in the following examples.
  • Page 78 S300, with parallel offset Min. 100 mm Fig. 54: Reverse mounting of an S300, with parallel offset Min. 100 mm © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010948/YY96/2016-02-17 Subject to change without notice...

  • Page 79: Electrical Installation

    (e.g. relay or contactor). If several switching elements are required, you must choose a suitable form of contact duplication. 8010948/YY96/2016-02-17 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 80 If you use screened cables, lay the screen evenly around the cable gland. Ensure that the S300 is adequately protected electrically. You will find the electrical data necessary for determining the correct fuse in section 12.4 “Data sheet” on page 120.

  • Page 81: System Connection

    S300 System connection You will find all inputs and outputs of the S300 on the 24-pin screw terminal connection + FE in the system plug. You can either make connections directly to the terminal strip on the system plug or use a pre-assembled system plug from SICK (see section 6.3 on page 86).

  • Page 82: Pin Assignment On The System Plug

    In an EFI system, a device must be defined as a guest using a jumper between pin 7 and pin 13. No dynamic control input on the S300 Advanced. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010948/YY96/2016-02-17...
  • Page 83 To differentiate unambiguously between the host and guest device in an EFI system, one WARNING S300 must be configured as the guest. For this purpose a jumper is wired between the connection terminals 7 (A1/INC1_0) and 13 (UNI-I/O3/ERR/WEAK). The jumper always defines the guest device. This jumper is never allowed to be fitted on the host device.

  • Page 84: System Plug Assembly

    – 6 cable entries without M12 cable gland (blanking plugs) – 2 M12 cable glands, enclosed loose You can also procure the S300 with pre-assembled system plug with varying cable lengths Note (see section 6.3 “Pre-assembled system plugs” on page 86 and section 13.3.2 “System plug S300”...
  • Page 85 (see section 13.3.4 “Self assembly connecting cables” on page 137). A shield is recommended if there is a significant EMC interference in the area. 8010948/YY96/2016-02-17 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 86: Pre-Assembled System Plugs

    Chapter 6 Operating instructions S300 Pre-assembled system plugs To connect the S300 variants, the following pre-assembled system plugs are available (see also section 13.3.2 “System plug S300” on page 136): For S300 Standard SX0B-B1105G, SX0B-B1110G, SX0B-B1114G and SX0B-B1120G – with 11 cores, unscreened (M16 cable gland) –...

  • Page 87: Configuration Connection M8 × 4 (Serial Interface)

    After configuration always remove the connecting cable from the configuration connec- tion! After the configuration of the device has been completed, locate the attached protection cap to cover the configuration connection. 8010948/YY96/2016-02-17 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 88: Application Examples And Connection Diagrams

    The access is monitored permanently. For safety against manipulation on the S300, e.g. the floor is used as a reference. If the alignment of the S300 changes (e.g. due to changes to the bracket), the S300 switches its OSSDs to the OFF state.

  • Page 89: Applications With Multiple Monitored Areas (S300 Advanced)

    The S300 monitors the area in the direction of travel and switches its OSSDs to the OFF state to stop the vehicle as soon as there is an object in the protective field.

  • Page 90: Velocity-Dependent Vehicle Monitoring For Unidirectional Travel (S300 Professional)

    Using incremental encoders the S300 Professional acquires the velocity of the vehicle via its dynamic control inputs. For different velocities, various field sets with protective fields and warning fields of varying sizes are configured in the S300. The field sets are switched dynamically using the vehicle velocity.

  • Page 91: Vehicle Monitoring With Four Safety Laser Scanners And The Flexi Soft Modular Safety Controller

    S300 S300 The protective fields on the two S300 Professional monitor in the related direction of travel on forward or reverse movement. The protective fields on the S300 Advanced monitor the area to the side of the vehicle. The information on the protective fields is passed via EFI to the Flexi Soft safety controller and there combined using logic modules.

  • Page 92: Connection Diagrams

    S300 Standard S300 Standard in conjunction with relays/contactors; operating mode: with restart inter- lock and external device monitoring. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010948/YY96/2016-02-17 Subject to change without notice...

  • Page 93: Protective Field Switching With A Static Input Pair

    Advanced UE10-3OS S300 Advanced in conjunction with UE10<3OS; operating mode: with restart interlock and external device monitoring; protective field switching by means of control input IN A. You will find more detailed information in the data sheet on the UE10 series.

  • Page 94: Protective Field Switching With Static And Dynamic Inputs

    IN C on the host. The protective fields affect the related OSSDs on host or guest. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010948/YY96/2016-02-17 Subject to change without notice...

  • Page 95: Protective Field Switching Between Two S300 With Static Inputs

    A, B and C. The protective fields affect the related OSSDs on host or guest. 8010948/YY96/2016-02-17 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 96: Protective Field Switching Between An S3000 And An S300 With Static And Dynamic Inputs

    Professional UE10- One S3000 Professional with one S300 Professional in an EFI system; Protective field evaluation, restart interlock and EDM via EFI using a Flexi Soft safety controller. Static protective field switching via EFI using the control inputs S1 to S4 of the Flexi Soft safety controller.

  • Page 97: Configuration

    The operational status is Waiting for configuration. The output signal switching devices (OSSDs) are in the OFF state, the red LED illuminates: The 7<segment display indicates 8010948/YY96/2016-02-17 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 98: Preparation Of The Configuration

    Use the password function in the CDS and protect the configuration settings from unautho- Note rized access. Also ensure that the passwords are stored protected from unauthorized access. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010948/YY96/2016-02-17 Subject to change without notice...

  • Page 99: Commissioning

    (e.g. in the morning at the start of work) whether the S300 correctly switches the OSSDs to the OFF state as soon as there is an object in the protective field. This test should be performed along all protective field boundaries as per the specific regulations for the application (see section 9.2 “Test...

  • Page 100: Test Notes

    You can keep these data as a backup and in this way document the state during initial commissioning at any time. Your SICK representative will be pleased to provide you with advice on initial commis- Note sioning.

  • Page 101: Daily Testing Of The Protective Device By A Specialist Or Authorized Personnel

    S300 and listed on the information label on the vehicle or in the configuration protocol. If you discover any non-conformance of this function, the ma- chine/system/vehicle must be stopped immediately and checked by qualified safety personnel.

  • Page 102: Re-Commissioning

    S300 Re-commissioning If the S300 has already been placed in operation once, however the device has been temporarily replaced in the meantime, the S300 reads the configuration saved from the system connector remaining on the machine or system. In this case acceptance by quali- fied safety personnel is not necessary.

  • Page 103: Maintenance And Care

    Maintenance and care Do not make any repairs to the device! The S300 does not contain any repairable components. For this reason do not open the S300 components and only replace the parts that are described in the following chapters WARNING as replaceable.

  • Page 104: Replacing The Optics Cover

    If the optics cover is scratched or damaged, you must replace the optics cover. Order the replacement optics cover from SICK (see section 13.3 “Accessories/spare parts” on page 135). The optics cover on the S300 is an optical part that must not be soiled or scratched on Notes replacement.
  • Page 105 Correctly re-mount the S300 (see chapter 5 “Mounting” on page 56). Connect the S300 system plug. After power up the S300 automatically reads the saved configuration from the system plug (see section 9.3 “Re-commissioning” on page 102). Then perform an optics cover calibration with the aid of the CDS.

  • Page 106: Replacing The Device

    Operating instructions S300 10.3 Replacing the device The S300 has a configuration memory in the system plug. In case of device replacement, the existing configuration is automatically transferred to the S300 newly connected. How to replace the S300: Remove the system plug.

  • Page 107: Diagnostics

    If you cannot rectify an error with the help of the information provided in this chapter, please contact your local SICK representative. Make a note of the telephone number of your SICK representative so that you or other users have this number easily at hand. You will find the telephone number on the rear of these operating instructions.

  • Page 108: Error And Status Indications On The Leds

    If one of the universal I/Os is configured as output for a contamination error. If one of the universal I/Os is configured as output for a contamination error. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010948/YY96/2016-02-17...
  • Page 109 CDS. If necessary, switch the device off and back on again. 8010948/YY96/2016-02-17 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 110: Error And Status Indications On The 7

    To place the device back in operation, proceed as follows: Rectify the cause of the fault as per Tab. 33. Switch off the power supply for the S300, wait at least 3 seconds and then switch back on the power supply.
  • Page 111 CDS. velocities measured by the incremental enco- ders is too large. 8010948/YY96/2016-02-17 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 112 No error. The symbol is displayed for approx. 2 host seconds on switching on a device that is addressed as a host. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010948/YY96/2016-02-17 Subject to change without notice...
  • Page 113 CDS. Incorrect operation of Check the operation of the digital control the control inputs inputs. 8010948/YY96/2016-02-17 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 114 Fit the new optics cover (then perform optics cover calibration). If you have problems during troubleshooting, contact SICK support. Keep a copy of the Note print out of the results of the diagnostics at hand. © SICK AG • Industrial Safety Systems • Germany • All rights reserved...

  • Page 115: Extended Diagnostics

    Detailed information to be found … in the online help for the CDS (Configuration & Diagnostic Software). in the user manual for the CDS. 8010948/YY96/2016-02-17 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 116: Technical Specifications

    Reflective films > 300 % White plaster Writing paper Gray cardboard Mat black paint Black shoe leather Scanning range [m] Protective field Warning field © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010948/YY96/2016-02-17 Subject to change without notice...

  • Page 117: Ossd Response Times

    = Supplement for the usage of external OSSDs via EFI EFIO Multiple sampling On the S300 at least double multiple sampling is always set. For a multiple sampling of 3 or higher you must add a supplement of 80 ms to the basic response time. Tab. 34: Supplements for...

  • Page 118: Timing Behavior Of The Ossds

    Approx. 35 ms Approx. 35 ms after the switch on of the OSSDs, the S300 performs the first voltage test and then after a half basic response time (40 ms) performs a second voltage test. After a further half basic response time of the S300 there is a shut-down test...
  • Page 119 Fig. 81: Shut-down test Approx. 650 µs <300 µs OSSD1 <300 µs OSSD2 Fig. 82: Voltage test <300 µs OSSD1 OSSD2 8010948/YY96/2016-02-17 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 120: Data Sheet

    15 g, 11 ms Continuous shock 10 g, 16 ms For detailed information on the safety design of your machine/system, please contact your local SICK representative. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010948/YY96/2016-02-17...
  • Page 121 105 mm Total weight (without connecting cables) 1.2 kg Without fixing screws and projection of cable glands with system plug mounted. 8010948/YY96/2016-02-17 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 122 3 ±44 mm at 4 ±52 mm at 5 ±60 mm Complies with Diamond Grade 3000X™ (approx. 1250 cd/lx × m²). © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010948/YY96/2016-02-17 Subject to change without notice...
  • Page 123 The detection capability of the warning field is dependent on the remission of the objects to be detected (see section 12.1 on page 116). 8010948/YY96/2016-02-17 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 124 (SELV) must be able to bridge a brief mains failure of 20 ms. Power supplies according to EN 60 204<1 satisfy this requirement. Suitable power supplies are available as accessories from SICK. The absolute voltage level must not drop below the specified minimum voltage.
  • Page 125 Input frequency (max. switching sequence or + half basic response time UFVz frequency) = time set for advancing the UFVz timing for the switching) 8010948/YY96/2016-02-17 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 126 Outputs required on the incremental Push/pull encoders Pulse frequency 100 kHz Number of pulses per cm Cable length (screened) 10 m © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010948/YY96/2016-02-17 Subject to change without notice...
  • Page 127 When active, the outputs are tested cyclically (brief LOW). When selecting the downstream controllers, make sure that the test signals do not result in deactivation. 8010948/YY96/2016-02-17 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 128 Twisted pairs with copper braid screen Characteristic impedance of the connecting 108 c 120 c 132 c cable Wire cross-section of the connecting cable 0.22 mm² © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010948/YY96/2016-02-17 Subject to change without notice...

  • Page 129: Efi Status Information And Control Commands

    Logical 1, if the internal OSSD of the S300 is in S300) the ON state (green) Logical 0, if the OSSD of the S300 is in the OFF state (red) Warning field bit [WF] Logical 1, if both warning fields of the S300 are...
  • Page 130 12 bits for the transmission of the velocity 100000110000 = –2000 cm/s 000000000000 = 0 cm/s 011111010000 = +2000 cm/s Not in the compatibility mode. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010948/YY96/2016-02-17 Subject to change without notice...
  • Page 131 Logical 0, if there is no error on the connected partner device Logical 1, if there is an error on the connected partner device Not in the compatibility mode. 8010948/YY96/2016-02-17 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 132: Dimensional Drawings

    S300 (mm) 79.3 M5 × 7.5 79.3 12.6.2 Mounting kits Fig. 84: Dimensional drawing, mounting kit 1a (mm) DIN746F5 110.2 15.7 74.7 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010948/YY96/2016-02-17 Subject to change without notice...
  • Page 133 1b (mm) 109.6 110.2 DIN746F5 15.7 74.7 Fig. 86: Dimensional drawing, mounting kit 2 (mm) 139.4 118.5 40.7 78.2 8010948/YY96/2016-02-17 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 134: Scan Plane Origin

    Fig. 88: Dimensional drawing of the scan plane with moun- ting kit 1a, 2 and 3 (mm) 23.8 36.4 Min. 15 Min. 15 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010948/YY96/2016-02-17 Subject to change without notice...

  • Page 135: Ordering Information

    System plugs without cable and pre-assembled system plugs are available from SICK AG (see section 13.3.2 “System plug S300” on page 136). For further information see sec- tion 6.2 “System plug assembly” on page 84 and section 6.3 “Pre-assembled system plugs”...

  • Page 136: System Plug S300

    USB interface on the PC M8 × 4-pin/USB-A plug, approx. 10 m USB/RS-232 USB-A plug to D-Sub socket, 9-pin 6035396 adapter © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010948/YY96/2016-02-17 Subject to change without notice...

  • Page 137: Self Assembly Connecting Cables

    Flexi Soft system plug 1043700 UE410-MU3T5 Flexi Classic main module 6026136 UE410-XU3T5 Flexi Classic expansion module 6032470 UE410-8DI3 Flexi Classic input expansion module 6026139 8010948/YY96/2016-02-17 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 138: Network Solutions

    Power supply, 24 V DC, 2.1 A, 50 W 7028789 Power supply, 3.9 A Power supply, 24 V DC, 3.9 A, 95 W 7028790 LS70b Scan finder 6020756 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010948/YY96/2016-02-17 Subject to change without notice...

  • Page 139: Annex

    Complete EU declaration of conformity for download: www.sick.com 8010948/YY96/2016-02-17 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 140: Checklist For The Manufacturer

    18. Has the information label for the daily check been attached so that it is easily visible for the operator? Yes " No " This checklist does not replace the initial commissioning, nor the regular inspection by qualified safety personnel. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010948/YY96/2016-02-17 Subject to change without notice...

  • Page 141: Glossary

    A field set is allocated to a monitoring case. Monitoring case switching is performed using Monitoring case the control inputs. In this way the S300 can be adapted to the operating mode of the machine or system that it monitors.
  • Page 142 Annex Chapter 14 Operating instructions S300 The S300 has five universal I/O connections. These connections can be configured as Universal I/O inputs (e.g. for stand-by, EDM or reset) or as outputs (e.g. for device error, contamination or second warning field).

  • Page 143: List Of Tables

    Tab. 35: Data sheet S300 ....................120 Tab. 36: Status information of the S300 (data from the S300)........129 Tab. 37: Control features on the S300 (data to the S300) ..........131 8010948/YY96/2016-02-17 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...
  • Page 144 Tab. 44: Part numbers safety relays/compact safety controller........137 Tab. 45: Part numbers safety controllers ................137 Tab. 46: Part numbers network solutions ................138 Tab. 47: Part numbers miscellaneous................138 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010948/YY96/2016-02-17 Subject to change without notice...

  • Page 145: List Of Illustrations

    Fig. 6: Protective field ranges.....................20 Fig. 7: Status indicators on the S300................24 Fig. 8: S300 in combination with a Flexi Soft safety controller or with another S300.........................25 Fig. 9: EFI systems comprising two safety laser scanners ..........26 Fig. 10: EFI system with sens:Control device ..............26 Fig.
  • Page 146 Diagram scanning range S300 Medium Range ..........116 Fig. 78: Diagram scanning range S300 Long Range............116 Fig. 79: Diagram of the test pulses at the OSSDs ............118 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010948/YY96/2016-02-17 Subject to change without notice...
  • Page 147 Dimensional drawing, mounting kit 3 (mm)............134 Fig. 88: Dimensional drawing of the scan plane with mounting kit 1a, 2 and 3 (mm) ........................134 8010948/YY96/2016-02-17 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 148 Phone +386 (0)1-47 69 990 E-Mail ghk@sick.com.hk E-Mail office@sick.si Hungary South Africa Phone +36 1 371 2680 Phone +27 11 472 3733 More representatives and agencies E-Mail office@sick.hu E-Mail info@sickautomation.co.za at www.sick.com SICK AG | Waldkirch | Germany | www.sick.com...

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