Graco Pro Xpc 24Y307 Instructions Manual
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Graco Pro Xpc 24Y307 Instructions Manual

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Instructions
Pro Xpc™ Auto Controller
o r c o n t r o l l i n g t h e G r a c o P r o X p c A u t o E l e c t r o s t a t i c S p r a y G u n s . o r p r o f e s s i o n a l u s e o n l y .
N o t a p p r o v e d f o r u s e i n e x p l o s i v e a t m o s p h e r e s o r h a z a r d o u s l o c a t i o n s .
m p o r t a n t S a f e t y n s t r u c t i o n s
e a d a l l w a r n i n g s a n d i n s t r u c t i o n s i n t h i s m a n u a l a n d i n y o u r
P r o X p c ™ A u t o E l e c t r o s t a t i c A i r S p r a y G u n m a n u a l .
i n s t r u c t i o n s .
PROVEN QUALITY. LEADING TECHNOLOGY.
S a v e t h e s e
333266F
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  • Page 1 Instructions 333266F Pro Xpc™ Auto Controller o r c o n t r o l l i n g t h e G r a c o P r o X p c A u t o E l e c t r o s t a t i c S p r a y G u n s . o r p r o f e s s i o n a l u s e o n l y . N o t a p p r o v e d f o r u s e i n e x p l o s i v e a t m o s p h e r e s o r h a z a r d o u s l o c a t i o n s .

  • Page 2: Table Of Contents

    Contents M o d e l s ............. . . 3 C o n t r o l l e r D i s p l a y a n d F e a t u r e s .

  • Page 3: Models

    Models Models C o n t r o l l e r D e s c r i p t i o n M a x i m u m G u n V o l t a g e O u t p u t 2 4 Y 3 0 7 P r o X p c A u t o C o n t r o l l e r , s o l v e n t b o r n e 1 0 0 k V...

  • Page 4: Warnings

    Warnings Warnings T h e f o l l o w i n g w a r n i n g s a r e f o r t h e s e t u p , u s e , g r o u n d i n g , m a i n t e n a n c e , a n d r e p a i r o f t h i s e q u i p m e n t . T h e e x c l a m a t i o n p o i n t s y m b o l a l e r t s y o u t o a g e n e r a l w a r n i n g a n d t h e h a z a r d s y m b o l s r e f e r t o p r o c e d u r e - s p e c i fi...
  • Page 5 Warnings WARNING E Q U P M E N T M S U S E H A Z A R D M i s u s e c a n c a u s e d e a t h o r s e r i o u s i n j u r y . •...

  • Page 6: Introduction

    Introduction Introduction Controller Features and Options T h e P r o X p c A u t o C o n t r o l l e r i s d e s i g n e d e x c l u s i v e l y f o r c o n t r o l l i n g a G r a c o e l e c t r o s t a t i c s p r a y g u n a s p a r t •...

  • Page 7: Installation

    Installation Installation Interlocks I n t e r l o c k s a r e r e q u i r e d t o e n s u r e t h a t t h e s y s t e m X p c A u t o C o n t r o l l e r f o r e a c h i n t e r l o c k .
  • Page 8 Installation i s a b l e C o n t r o l l e r I n t e r l o c k s I f i n t e r l o c k r e q u i r e m e n t s h a v e b e e n s a t i s fi e d i n y o u r s y s t e m b y m e a n s o t h e r t h a n t h e P r o X p c A u t o C o n t r o l l e r , t h e c o n t r o l l e r i n t e r l o c k s c a n b e d i s a b l e d .
  • Page 9 Installation Installation Options I n s t a l l i n g a n d s e r v i c i n g t h i s e q u i p m e n t r e q u i r e s I n s t a l l a t i o n d e t a i l s v a r y w i d e l y d e p e n d i n g o n t h e a c c e s s t o p a r t s w h i c h m a y c a u s e fi...
  • Page 10 Installation No Integration T h e d e fi n i n g c h a r a c t e r i s t i c s o f a N o I n t e g r a t i o n i n s t a l l a t i o n i n c l u d e : T o r e d u c e t h e r i s k o f fi...
  • Page 11 Installation Basic Integration T h e d e fi n i n g c h a r a c t e r i s t i c s o f a B a s i c I n t e g r a t i o n •...

  • Page 12: P L C I N T E G R A T I O

    Installation PLC Integration T h e d e fi n i n g c h a r a c t e r i s t i c s o f a P L C ( P r o g r a m m a b l e L o g i c C o n t r o l l e r ) I n t e g r a t i o n i n s t a l l a t i o n i n c l u d e : T o r e d u c e t h e r i s k o f fi...

  • Page 13: P R E - I N S T A L L A T I O N S T E P

    Pre-Installation Steps Pre-Installation Steps Ventilate the Spray Booth Install the Pro Xpc Auto Spray Gun S e e t h e P r o X p c A u t o A i r S p r a y G u n M a n u a l ( 3 3 2 9 9 2 ) f o r i n s t a l l a t i o n i n s t r u c t i o n s .

  • Page 14: M O U N T T H E C O N T R O L L E

    Mount the Controller Mount the Controller W a l l M o u n t ( M o u n t i n g B r a c k e t ) T o r e d u c e t h e r i s k o f fi r e o r e x p l o s i o n , d o n o t i n s t a l l A n o p t i o n a l w a l l m o u n t b r a c k e t ( 1 7 H 2 8 8 ) i s a v a i l a b l e e q u i p m e n t a p p r o v e d o n l y f o r a n o n - h a z a r d o u s t o m o u n t t h e c o n t r o l l e r o n a n y fl...
  • Page 15 Mount the Controller Grounding • t h e h o s e F l u i d H o s e ( f o r w a t e r b o r n e s y s t e m s o n l y ) : i s g r o u n d e d t h r o u g h t h e c o n d u c t i v e l a y e r .
  • Page 16 Controller Connections Controller Connections Overview B a c k p a n e l I n p u t P o w e r C o n n e c t i o n E n c l o s u r e D i s c r e t e I / O C a b l e C o n n e c t i o n —...
  • Page 17 Controller Connections Connections f o r a l l i n s t a l l a t i o n s . T h e c o n t r o l l e r c a n o p e r a t e a t 1 0 0 –...
  • Page 18 Controller Connections 4 . C o n n e c t t h e D i s c r e t e I / O c a b l e t o t h e D i s c r e t e b e s a t i s fi...
  • Page 19 Discrete I/O Discrete I/O REMOTE Input Operation T h e c o n t r o l l e r c a n a c c e p t u p t o 1 9 I / O i n t e r f a c e s i g n a l s .
  • Page 20 Discrete I/O Signals A “ 0 ( o r L o w ) ” i s u s e d t o i n d i c a t e t h a t G N D o r n o s i g n a l i s p r e s e n t . A “ 1 ( o r N o t e o n D i g i t a l n p u t s a n d O u t p u t s : H i g h ) ”...
  • Page 21 Discrete I/O P i n T y p e D e s c r i p t i o n D i g i t a l S a f e - t o - M o v e O u t p u t O u t p u t I n d i c a t e s w h e t h e r t h e a p p l i c a t o r c a n b e m o v e d o u t o f S A F E P O S I T I O N t o b e g i n p a i n t a p p l i c a t i o n .
  • Page 22 Discrete I/O P i n T y p e D e s c r i p t i o n G r o u n d / O G r o u n d e f e r e n c e p o t e n t i a l f o r d i s c r e t e I / O i n t e r f a c e s i g n a l s . A n a l o g A c t u a l S p r a y i n g C u r r e n t O u t p u t O u t p u t...
  • Page 23 Discrete I/O P i n T y p e D e s c r i p t i o n D i g i t a l S A F E P O S T O N n t e r l o c k n p u t I n p u t T h e c o n t r o l l e r w i l l n o t t u r n o n e l e c t r o s t a t i c s u n l e s s t h i s a n d a l l o t h e r i n t e r l o c k i n p u t s h a v e b e e n s a t i s fi...
  • Page 24 Discrete I/O Analog Inputs Analog Outputs T h e a n a l o g i n p u t s a r e u s e d t o s e t c e r t a i n p a r a m e t e r s T h e a n a l o g o u t p u t s a r e u s e d t o c o m m u n i c a t e r e m o t e l y b y a P L C .
  • Page 25 Discrete I/O Digital Inputs Digital Outputs E l e c t r i c a l S p e c i fi c a t i o n T h e d i g i t a l o u t p u t s p r o v i d e s t a t u s s i g n a l s t o o t h e r d e v i c e s , s u c h a s a P L C .
  • Page 26 Operation Modes and Timing Diagrams Operation Modes and Timing Diagrams T o a v o i d fi r e , e x p l o s i o n , a n d e l e c t r i c s h o c k , a l w a y s t u r n t h e e l e c t r o s t a t i c s o f f w h e n fl...
  • Page 27 Operation Modes and Timing Diagrams Standby Mode • S y s t e m i n t e r l o c k ( p o w e r c o n n e c t o r ) T h e s t a n d b y m o d e i s w h e n t h e e l e c t r o s t a t i c s a r e o f f b e c a u s e t h e s y s t e m i s n o t r e a d y t o p e r f o r m a •...
  • Page 28 Operation Modes and Timing Diagrams SAFE POSITION Mode 5 . T h e P r o X p c A u t o c o n t r o l l e r a c t i v a t e s t h e T h e S A F E P O S I T I O N i s d e fi...
  • Page 29 Operation Modes and Timing Diagrams SAFE POSITION Timing Diagram S y s t e m I n t e r l o c k I n p u t 2 4 V D C I n t e r l o c k I n p u t R E M O T E E n a b l e / D i s a b l e S A F E P O S I T I O I n t e r l o c k I n p u t...
  • Page 30 Operation Modes and Timing Diagrams Spray a . I f s p r a y i n g i n l o c a l m o d e u s i n g t h e P r o X p c T h e s y s t e m i s i n s p r a y m o d e w h e n t h e a p p l i c a t o r i s r e a d y t o l e a v e S A F E P O S I T I O N o r i s i n m o t i o n a n d A u t o C o n t r o l l e r i n t e r f a c e , c h a n g e t h e a c t i v e...
  • Page 31 Operation Modes and Timing Diagrams Spray Timing Diagram A l l I n t e r l o c k s E M O T E E n a b l e / D i s a b l e I n p u t P r e s e t S e l e c t o r A n a l o g S e t p o i n t s...
  • Page 32 Operation Modes and Timing Diagrams Error Handling T h e s y s t e m i s i n e r r o r h a n d l i n g m o d e w h e n a n e r r o r a .
  • Page 33 Operation Modes and Timing Diagrams Error Handling Timing Diagram R E M O T E E n a b l e / D i s a b l e I n p u t A l l I n t e r l o c k s E l e c t r o s t a t i c E n a b l e I n p u t E r r o r R e s e t E r r o r O u t p u t...
  • Page 34 Operation Modes and Timing Diagrams Purge D u r i n g P u r g e m o d e fl u s h s o l v e n t i s p r e s e n t , D i s a b l e t h e e l e c t r o s t a t i c s a n y t i m e t h e s o l v e n t e l e c t r o s t a t i c s a r e d i s a b l e d , a n d t h e a p p l i c a t o r i s n o t s u p p l y i s a c t i v a t e d .
  • Page 35 Controller Display and Features Controller Display and Features Screen Areas Icons T h e r e a r e fi v e a r e a s o n t h e s c r e e n u s e d f o r c o n E x p l a n a t i o n n u m e r i c a l i n f o r m a t i o n .
  • Page 36 Controller Display and Features Input Keys and Switches Additional Features NOTICE K e y b o a r d L o c k T o p r e v e n t d a m a g e t o t h e s o f t k e y b u t t o n s , T h e k e y b o a r d l o c k c a n b e u s e d t o p r e v e n t c h a n g e s d o n o t p r e s s t h e b u t t o n s w i t h s h a r p o b j e c t s t o i n d i v i d u a l v o l t a g e a n d c u r r e n t p a r a m e t e r v a l u e s...
  • Page 37 Controller Display and Features C h e c k i n g t h e S o f t w a r e V e r s i o n 1 . P r e s s t h e k e y a n d t h e a t t h e s a m e t i m e .
  • Page 38 Setup Setup T h e P r o X p c A u t o C o n t r o l l e r h a s s e t u p s c r e e n s t h a t ( C o n fi...
  • Page 39 Setup C O N F G U R A T O N S e t u p D i s p l a y ( A 1 ) D e s c r i p t i o n D i s p l a y ( A 2 ) V a l u e s S c r e e n V a l u e 0 .
  • Page 40 Setup Setup Screen 0 (System Type) Setup Screen 1 (Electrostatics Control Mode) S e t u p S c r e e n 0 ( P a r a m e t e r P 0 0 ) d i s p l a y s t h e t y p e o f e l e c t r o s t a t i c a p p l i c a t o r ( A P P ) i n u s e .
  • Page 41 Setup Setup Screen 2 (Discrete I/O Select) Setup Screen 3 (Analog Input Type Select) U s e S e t u p S c r e e n 2 ( P a r a m e t e r P 0 2 ) t o s e l e c t t h e r e m o t e i n t e r f a c e ( b U S ) f r o m w h i c h t h e c o n t r o l l e r U s e S e t u p S c r e e n 3 ( P a r a m e t e r P 0 3 ) t o s e l e c t t h e w i l l a c c e p t e x t e r n a l c o n t r o l .
  • Page 42 Setup Setup Screen 4 (Analog Output Type Setup Screen 6 Select) S e t u p S c r e e n 6 ( P a r a m e t e r P 0 6 ) i s n o t u s e d . U s e S e t u p S c r e e n 4 ( P a r a m e t e r P 0 4 ) t o s e l e c t t h e o u t p u t s i g n a l t y p e f o r t h e d i s c r e t e I / O i n t e r f a c e a n a l o g Setup Screen 7 (Log Level)
  • Page 43 Setup Setup Screen 8 (Averaging Interval) Setup Screen 9 (Blanking Time) U s e S e t u p S c r e e n 8 ( C o n fi g u r a t i o n C 0 ) t o s e l e c t t h e T h e P r o X p c A u t o C o n t r o l l e r u s e s a fi...
  • Page 44 Setup Setup Screen 10 (Discharge Time) Setup Screen 11 (Transition Time) U s e S e t u p S c r e e n 1 0 ( C o n fi g u r a t i o n C 2 ) t o s e l e c t t h e T h e t r a n s i t i o n t i m e i s t h e t i m e o v e r w h i c h t h e t i m e ( i n s e c o n d s ) f r o m w h e n t h e e l e c t r o s t a t i c s a r e c o n t r o l l e r c h a n g e s t h e e l e c t r o s t a t i c s .
  • Page 45 Operation Operation System Start-up Presets P r e s s t o t u r n o n t h e c o n t r o l l e r . T h e c o n t r o l l e r T h e P r o X p c A u t o C o n t r o l l e r h a s 2 5 1 ( P 0 0 0 - P 2 5 0 ) a l w a y s s t a r t s u p t o t h e l a s t c o n fi...
  • Page 46 Operation Run Screen 1 (Electrostatics Readings) P r e s s t o a c k n o w l e d g e e r r o r c o d e s . T o r e d u c e t h e r i s k o f e l e c t r i c s h o c k , d o n o t u s e t h e P r o X p c A u t o C o n t r o l l e r r e a d i n g s t o d e t e r m i n e i f y o u r s y s t e m i s d i s c h a r g e d .
  • Page 47 Operation Run Screen 2 (Arc Limits) u n S c r e e n 2 i s t h e s e c o n d a r y s c r e e n f o r t h e I t i s r e c o m m e n d e d t h a t a r c d e t e c t i o n s e t t i n g s N O T E : e l e c t r o s t a t i c g u n .
  • Page 48 Operation Run Screen 3 (Maintenance I f t h e s e l e c t e d s e r v i c e l i f e i s e x c e e d e d , t h e Counters) m a i n t e n a n c e c o u n t e r w i l l b e s h o w n a s a n e g a t i v e n u m b e r .

  • Page 49: A R C D E T E C T I O

    Operation Arc Detection g r o u n d e d o b j e c t a p p r o a c h e s t h e a p p l i c a t o r a t t o o h i g h a s p e e d , t h e s y s t e m t u r n s o f f t h e h i g h v o l t a g e .
  • Page 50 Operation A v e r a g i n g I n t e r v a l T h e a r c d e t e c t i o n a v e r a g i n g i n t e r v a l i s u s e d f o r t h e s e n s i t i v i t y a c h i e v e d b y s e t t i n g t h e D y n a m i c c a l c u l a t i n g t h e D y n a m i c A r c L i m i t .

  • Page 51: S C R E E N M A

    Screen Map Screen Map R U N S E T U P S C R E E N S 0 – 7 S E T U P S C R E E N S 8 – 1 1 ( P a r a m e t e r s ) ( C o n fi...
  • Page 52 Screen Map R U N S E T U P S C R E E N S 0 – 7 S E T U P S C R E E N S 8 – 1 1 ( P a r a m e t e r s ) ( C o n fi...
  • Page 53 Screen Map R U N S E T U P S C R E E N S 0 – 7 S E T U P S C R E E N S 8 – 1 1 ( P a r a m e t e r s ) ( C o n fi...

  • Page 54: T R O U B L E S H O O T I N

    Troubleshooting Troubleshooting Error Codes T h e P r o X p c A u t o C o n t r o l l e r i s m o n i t o r e d c o n s t a n t l y . I f a e r r o r i s d e t e c t e d , a n e r r o r m e s s a g e i s i n d i c a t e d w i t h a e r r o r c o d e .
  • Page 55 Troubleshooting C o d e D e s c r i p t i o n C r i t e r i a C o n t r o l l e r S o l u t i o n A c t i o n H 1 7 A r c d e t e c t i o n...

  • Page 56: G U N P O W E R C A B L E C O N T I N U I T

    Troubleshooting C o d e D e s c r i p t i o n C r i t e r i a C o n t r o l l e r S o l u t i o n A c t i o n H 9 4 G u n c o n t r o l l e r...
  • Page 57 Repair Repair I n d i v i d u a l i t e m s u s e d i n t h i s c o n t r o l l e r a r e n o t r e p a i r a b l e .
  • Page 58 Repair 4 . U s i n g a 5 . 5 m m t o o l , r e m o v e f o u r n u t s f r o m t h e e m o v e 2 s c r e w s a n d l i f t o u t t h e m e m b r a n e m a i n b o a r d .
  • Page 59 Repair Power Board Removal e m o v e p o w e r f r o m t h e s y s t e m . e m o v e f o u r s c r e w s , t h e n r e m o v e t h e b a c k a c c e s s p a n e l .

  • Page 60: S O F T W A R E U P D A T

    Repair Software Update P r i o r t o b e g i n n i n g a s o f t w a r e u p d a t e , m a k e a N O T E : w r i t t e n c o p y o f P r e s e t s e t t i n g s t h a t h a v e b e e n d e fi...
  • Page 61 Parts Parts P r o X p c A u t o C o n t r o l l e r 2 4 Y 3 0 7 ( s o l v e n t b o r n e s y s t e m ) a n d 2 4 Y 3 0 8 ( w a t e r b o r n e s y s t e m ) P a r t N o .

  • Page 62: D I M E N S I O N

    Dimensions Dimensions Controller 3 3 3 6 6 F...
  • Page 63 Dimensions Flush Mount 5.71 in. (15.0 cm) 3.30 in. (8.4 cm) 7.65 in. (19.4 cm) M6 X 1 mm 6.26 in. (15.9 cm) 3 3 3 6 6 F...
  • Page 64 Dimensions Wall Mount Bracket 17H288 3 3 3 6 6 F...

  • Page 65: T E C H N I C A L D A T

    Technical Data Technical Data P r o X p c A u t o C o n t r o l l e r U . S . M e t r i c N o m i n a l I n p u t V o l t a g e 1 0 0 –...

  • Page 66: G R A C O S T A N D A R D W A R R A N T

    Graco Standard Warranty G r a c o w a r r a n t s a l l e q u i p m e n t r e f e r e n c e d i n t h i s d o c u m e n t w h i c h i s m a n u f a c t u r e d b y G r a c o a n d b e a r i n g i t s n a m e t o b e f r e e f r o m d e f e c t s i n m a t e r i a l a n d w o r k m a n s h i p o n t h e d a t e o f s a l e t o t h e o r i g i n a l p u r c h a s e r f o r u s e .

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