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Instructions - Parts ™ Voltex Dynamic Mix Valve and Controllers 3A8115J Dispense valve for controlling material flow and dynamically mixing 2 component adhesives, sealants and other materials that are compatible with the wetted parts of the valve. For professional use only. Not approved for use in explosive atmospheres or hazardous (classified) locations.
The Voltex Dynamic Mix Valve is rated at 1,000 psi (69 bar, 6.9 MPa) maximum dynamic working pressure. This valve is supplied by a 2K metering system such as Graco HFR, EFR, PR70, etc, which can develop pressures of 3,000 psi (207 bar, 20.7 MPa). The fluid components of the Voltex Dynamic Mix Valve are rated to 3,000 psi (207 bar, 20.7 MPa) in case the metering system does not limit the incoming pressure to less than 1,000 psi (69 bar, 6.9...
Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.
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Warnings WARNING FIRE AND EXPLOSION HAZARD Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. Paint or solvent flowing through the equipment can cause static sparking. To help prevent fire and explosion: • Use equipment only in well-ventilated area. •...
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Warnings WARNING TOXIC FLUID OR FUMES HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed. • Read Safety Data Sheets (SDSs) to know the specific hazards of the fluids you are using, including the effects of long term exposure •...
Warnings Important Isocyanate (ISO) Keep Components A and B Information Separate Isocyanates (ISO) are catalysts used in two component materials. Cross-contamination can result in cured material in fluid lines which could cause serious injury or damage equipment. To prevent cross-contamination: Spraying or dispensing fluids that contain •...
Warnings Changing Materials NOTICE Changing the material types used in your equipment requires special attention to avoid equipment damage and downtime. • When changing materials, flush the equipment multiple times to ensure it is thoroughly clean. • Always clean the fluid inlet strainers after flushing. •...
Component Identification Component Identification Voltex Dynamic Mix Valve 25T670 A side B side Front view Rear view . 1: Voltex Dynamic Mix Valve Key: Air Section (2x) Gauge Port/Auxiliary Port (6x) Air Fittings, 1/8 in. NPT male x 5/16 in. tube (4x) Orifice / Check Valve Cartridge (2x) Adjustment Nut (2x) Valve Seat Holder (2x)
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Component Identification 25T750 A side B side Front view Rear view . 2: Voltex Dynamic Mix Valve Key: Air Section (2x) Adjustment Nut (2x) Motor Motor Coupler Motor Coupler Guard (2x) Fluid Housing Housing, Check Valve Gauge Port/Auxiliary Port (6x) Orifice / Check Valve Cartridge (2x) Valve Seat Holder (2x) Weep Port (2x)
Component Identification Controller Tabletop 25T671 and 25T672 Wall Mounted 25T673 and 25T674 . 3:Controller Key: AA Base Enclosure AB Enclosure Cover AC Wall Mounting Bracket AD ADM AE Power Switch / Fuse AF Air Regulator AG Air Gauge AH Air Inlet AJ Air Outlet to Valve AK Air Outlet Auxiliary AL Cable Cord Grips...
Component Identification Advanced Display Module (ADM) Front and Rear Views . 4: ADM Component Identification Key: BA Startup/Shutdown BK Part Number Identification Label Starts up or shuts down the system. Toggles between BL USB Interface Active and Inactive system. BM CAN Cable Connection BB System Status Indicator LED Power and communication.
Theory of Operation Theory of Operation The Voltex Dynamic Mix Valve uses an air cylinder on each material component to control the opening and closing of the Voltex Dynamic Mix Valve. Applying air pressure to both air cylinders at the same time will either open or close the valve.
Theory of Operation Operation The Voltex Dynamic Mix Valve and controller work as an integral part of the metering device. The Voltex controller is connected to the dispense signal of the metering system using one of the following integration kits 25T887, 25T888, 25T889 and 25T890 (see Connecting Voltex Dynamic Mix Valve Controller to Metering Devices, page 18).
Power Cable Installation Inspect the Voltex Dynamic Mix Valve, controller and any accessories bought from Graco for shipping damage. If there is damage notify the shipping carrier Power cord plugs directly into the side of the controller.
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Installation Install Voltex Dynamic Mix Valve 5/16 in. open air supply line The Voltex Dynamic Mix Valve has front and back mounting hole configurations. See Voltex Dynamic 5/16 in. close air Mix Valve Dimensions page 86 for mounting supply line dimensions.
Installation Controller Mounting Connecting Voltex Dynamic Mix Valve Controller to Metering Controllers 25T671 and 25T672 are made to be placed unsecured on a flat horizontal surface. Controllers Devices 25T673 and 25T674 are made to permanently secure to a surface. PR70 Integration Kits 1.
Installation Voltex Dynamic Mix Valve to EFR Installation NOTE: These installation instructions are for 25U256 and 25U258 systems. See Systems on page 4. CAN Connection to EFR CAN Connection to EFR Inlet Air Fitting Air Nucleation (If Installed) Dispense Connec- tion to EFR Material Material...
Installation Voltex Dynamic Mix Valve with Recirculation to EFR Installation NOTE: These installation instructions are for 25U257 and 25U259 systems. See Systems on page 4. Inlet Air Fitting Air Nucleation (If Installed) CAN Connection to EFR Dispense Connec- tion to EFR Air Line Connection (Controller to Mix Valve Distribution Box)
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Installation 5. Connect the material inlet hoses to the Voltex Dynamic Mix Valve. 6. Connect the material recirculation hoses to the Voltex recirculation valves. Material Material Inlet (B) Inlet (A) Recircula- Recirculation tion (A) . 13 3A8115J...
Installation Voltex Dynamic Mix Valve to HFR Installation NOTE: These installation instructions are for 25U260 and 25U262 systems. See Systems on page 4. Inlet Air Fitting Air Nucleation (If Installed) CAN Connection to HFR Dispense Connec- tion to HFR Air Line Connection (Controller to Mix Valve Distribution Box) .
Installation Voltex Dynamic Mix Valve with Recirculation to HFR Installation NOTE: These installation instructions are for 25U261 and 25U263 systems. See Systems on page 4. Inlet Air Fitting Air Nucleation (If Installed) CAN Connection to HFR Dispense Connec- tion to HFR Air Line Connection (Controller to Mix Valve Distribution Box)
Installation Ordering and Installation Voltex to Non-Graco Dispensing Equipment 1. Ordering a. Order one of the following systems: Maximum Dynamic Working Maximum Air Part Description Pressure Pressure psi (MPa, bar) psi (MPa, bar) 25U256 1000 (6.9, 70) 120 (0.8, 8.3)
1. Loosen lock nut (U) on top of the valve. orifice sizes and extra O-rings. This kit and individual orifices are available for purchase from Graco Inc, and 2. Turn the adjustment nut (C) counterclockwise to is available as listed in the Accessories section of this reduce the distance the valve opens.
Installation Adjust ADM 1. Loosen both set screws on the ADM mounting brackets using a 2.5 mm allen wrench. See F . 23. Set Screws . 23 2. Adjust angle of ADM for better viewing. See F . 24. . 24 3.
Setup Setup Main Menu To prevent personal injury from pressurized fluid such as skin injection or splashing fluid, make sure that all components in your system are rated to the maximum pressure the system is capable of attaining. All components must be rated for maximum pressure even if the pump is operated below maximum pressure.
Setup Voltex Dynamic Mix Valve System Setup Screen . 27 NOTE: To choose any of the following menu selections, 7. Motor Ramp Up Time: This changes the amount use the navigation buttons (BH) then press the enter. of time in milliseconds the motor takes to get to the RPM setpoint.
Setup Advanced Setup 7. For the password, enter any numbers from 0001 to 9999. To remove the password, change the password to 0000. This disables the password Use the ADM directional keypad (BH) to change to function. Menu screen. Press the soft key to access the NOTE: When you use a password, some menu Advanced Setup screens.
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USB drive with the latest software and a Graco black token. The latest 2. USB downloads automatically begin when a USB software is provided on Help.graco.com. Refer to the drive is inserted.
Setup Error and Events Screen Air Nucleation Operation (Optional) Events log Screen Note: See Air Nucleation Kit 25T717 page 70. 1. Adjust the air pressure to desired pressure by Press the soft key on Main Menu screen 1 to turning the regulator knob. The pressure will be access the Events log.
Operation and Software Operation and Software Pressure Relief Procedure Shutdown When shutting down for an extended amount of time: Follow the Pressure Relief Procedure whenever you see this symbol. 1. Follow the Pressure Relief Procedure page 33. 2. Switch off controller which will also remove power to the valve.
Operation and Software Run Screen Operation . 29 1. System State: Green frame with Active indicated 6. Manual Motor: This button allows the motor to be means the system is ready to run. Amber frame turned on by the ADM at the RPM setpoint. with System Off indicated means system is off.
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Operation and Software 13. Air Nucleation Disable for Dispensing: Press this button to stop the air nucleation from running while dispensing. The icon turns grey to signal that the air nucleation has been disabled for dispensing. To re-enable the air nucleation for dispensing, press the button again.
Maintenance Maintenance Preventative Maintenance Changing Mixer To help prevent serious injury from pressurized fluid, 1. Follow the Pressure Relief Procedure page 33. relieve pressure using the Pressure Relief Procedure before cleaning, checking or servicing the 2. Follow the Flush the Voltex Dynamic Mix Valve equipment.
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Maintenance 5. Slide the mixer cover off the mixer elements. See . 32. Mixer element Mixer cover Ratio check nozzle clocking hole . 34 8. Place a new mixer on the mixer adapter. . 32 6. Remove the mixer element from the mixer adapter. 9.
Recycling and Disposal Recycling and Disposal End of Product Life At the end of the product’s useful life, dismantle and recycle it in a responsible manner. • Perform the Pressure Relief Procedure, Page 33. • Drain and dispose of fluids according to applicable regulations.
Troubleshooting Troubleshooting Press the soft key to advance to a keyboard screen that allows you to search for an error by error code. Type in the error code, then press the soft key to advance to advance to the QR Code screen. REMOTE SYSTEM ACTIVATION HAZARD To avoid injury due to remote machine operation, perform the steps below before troubleshooting.
NOTE: For causes and solutions for each error code, the process. The advisory needs attention to prevent refer to the Error Codes table on page 41. You can more serious issues in the future. also call Graco Technical Assistance or navigate to: http://help.graco.com/ 3A8115J...
Troubleshooting Error Codes Deviations are indicated by . This condition indicates a parameter critical to the process has reached a level There are three types of errors that can occur. Errors requiring attention, but not sufficient enough to stop the are indicated on the display as well as by the optional system at this time.
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WSUO Alarm 'USB Update software to the latest available Configuratio configuration configuration file on help.graco.com. n Error file not not loaded or detected was deleted * If this error occurs go to the Motor LED Blink Codes on page 44.
Troubleshooting Troubleshooting Chart Problem Cause Solution Worn gasket. Replace gasket. Loose or worn air connection. Tighten air connections. Air leaks from Voltex Dynamic Mix Valve. Worn o-rings. Replace o-rings in Air Section. Loose end cap screws. Tighten screws. Snuff-back seat or tip is worn Replace snuff-back seat or tip.
Troubleshooting Problem Cause Solution Motor does not spin No power to motor Make sure motor power cable is fully plugged in. No signal to motor Make sure motor signal cable is fully plugged in. Motor error Check motor to see if motor is blinking anything other than green.
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Velocity/speed limit exceeds motor's factory-set maximum speed. RAS Change Rejected Yellow - Strobe Disallows motion Unexpected error. Contact Graco for work-around or new firmware Speed Too High For RAS Yellow - Strobe Disallows motion Unexpected error. Contact Graco for work-around or new firmware...
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Internal electronics above shutdown threshold. Add fan. Green - three Power Event Detected (warning) Allows motion blinks Probable cause: Dropped AC phase; Bus volts under operating voltage. Motor Has Failed Red Toggle Motor failure Return to Graco for repair or replacement. 3A8115J...
® Windows Explorer. The event log maintains a record of the last 1,000 events and errors. Each event record contains: 6. Open the GRACO folder. • Date of event code 7. Open the system folder. If downloading data from •...
USB Data Data Log Create Custom Language Strings The Data log file name is 2-DATA.csv and is stored in the DATAxxxx folder. The custom language file is a tab-delimited text file that contains two columns. The first column consists of a The Data log records system information every 15 list of strings in the language selected at the time of seconds when the system is active.
5. Open the system folder. If working with more than one system, there will be more than one folder within the GRACO folder. Each folder is labeled with the corresponding serial number of the ADM (the serial number is on the back of the module).
Repair Repair Voltex Dynamic Mix Valve Disassembly The Voltex Dynamic Mix Valve can either be repaired To help prevent serious injury from pressurized fluid, after being removed from its mounting point or left relieve pressure using the before cleaning, checking attached depending on the ease of the repair.
Repair Valve Seat and Reverse Tip Assembly Repair 1. Install O-ring (103) and valve seat (104). 2. Manually press down on top of dispense valve until fully depressed. See F . 39. Disassembly 1. Perform the Prepare for Service procedure on page 50.
Repair Material Component Valve Orifice Access Disassembly Disassembly 1. Perform the Prepare for Service procedure on 1. Perform the Prepare for Service procedure on page 50. page 50. 2. Follow the Valve Seat and Reverse Tip Repair 2. Remove check valve body, check valve assembly disassembly instructions.
Repair Check Valve Rotary Seal Repair Disassembly Disassembly 1. Perform the Prepare for Service procedure on 1. Perform the Prepare for Service procedure on page 50. page 50. 2. Remove the check valve body (110) using a 5mm 2. Remove the coupling cover (135) by removing the allen wrench.
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Repair Assembly 1. Install the upper shaft bearing (143) into the check valve housing (109). 2. Install retaining ring (118) making sure it is fully engaged in the ring slot. 3. Insert the rotary seal (121) into the cavity of the check valve housing (109) using the insert tool (142).
Repair Motor Disassembly 1. Perform the Prepare for Service procedure on page 50. 2. Disconnect the motor power and signal cables. 3. Remove the four M6 screws holding the coupling cover using a 5 mm allen key. See F . 44, page 53. 4.
Repair Coupler 7. Loosen the upper rotary coupling (127) clamp screw with a 2.5 mm allen wrench. NOTE: Do not Disassembly use ball end allen wrench. 1. Perform the Prepare for Service procedure on 8. Remove the rotary coupling (127) from the motor page 50.
Parts Parts Voltex Dynamic Mix Valve 25T670 Apply sealant (132) to all threads before assembly Apply a light coat of lubricant (133) to threads before assembly Torque to 8-10 in-lbs (1.12-1.35 N*m) Torque to 55in-lbs (10-13 N*m) Torque to 22in-lbs (2.5 N*m ) NOTE: Do not use ball end allen wrench Apply sealant (148) to cavity between the shaft seal (121) and the lower shaft...
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Parts Voltex Dynamic Mix Valve Parts List (25T670) Ref. Part Description Qty. Ref. Part Description Qty. 142* ------ TOOL, seal, installation 25T725 BASE, housing ------ BEARING, upper shaft 110208 PLUG, pipe, headless 17Y024 PIN, spring, slotted, 094 x 0.375 117724 PACKING, O-ring 145* ------ CABLE, GCA, DISP/AIR, valves...
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Parts 25T750 Apply sealant (132) to all threads before assembly Apply a light coat of lubricant (133) to threads before assembly Torque to 8-10 in-lbs (1.12-1.35 N*m) Torque to 55in-lbs (10-13 N*m) Torque to 22in-lbs NOTE: Do not use ball end allen wrench Apply sealant (148) to cavity between the shaft seal (121) and the lower shaft bearing (120).
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Voltex Dynamic Mix Valve Parts List (25T750) Ref. Part Description Qty. Ref. Part Description Qty. ------ BEARING, upper shaft 25T725 BASE, housing 17Y024 PIN, spring, slotted, 094 x 0.375 110208 PLUG, pipe, headless 145* ------ CABLE, GCA, DISP/AIR, valves 117724 PACKING, O-ring FITTING, adapter, 5/16 in tube x 185467 SEAT, valve 127690...
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Parts 25U361 To dispense valve To recirculation valve 3A8115J...
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Parts Voltex Dynamic Mix Valve Recirculation Kit (25U361) Ref. Part Description Qty. 054864 TUBE, 5/16 In. OD x 13/64 In. ID , PU, blk 101845 SCREW, self tapping 101970 PLUG, pipe, HDLS 111308 SCREW, cap, SCH (M4x30.0) 115948 FITTING, elbow, 1/4NPT(M), 5/16T OD 116197 FITTING, elbow, 5/16 OD x 1/8 NPTF 131965...
Parts Controller, 25T671, 25T672, 25T673, 25T674 3A8115J...
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Parts Controllers , 25T671, 25T672, 25T673, 25T674 Parts List Quantity Per Quantity Per Model Model Number Number Ref. Part Description Ref. Part Description PROTECTOR, wire, MODULE, GCA, 25T734 corrugated BUSHING, strain BRACKET, 126881 24A326 relief mounting, assembly FITTING, elbow, 25T851 KIT, ADM, mounting 1 116197 5/16 x 1/8 NPTF...
Repair Parts Kits Repair Parts Kits Base Housing Kit, 25T725 NOTE: Some parts in this section are not available for individual sale. Valve Seat Kit, 25T722 Bearing / Shaft Kit, 25V054 Check Valve Kit, 25T723 Check Cartridge Kit, 25T724 Rotary Seal Kit, 25V053 3A8115J...
Repair Parts Kits Complete Lower Housing Kit, Night Cap Kit, 25T730 25V018 Ratio Check Kit, 25T731 110, 111, 112, 113, 114, 115, Motor Kit, 25T729 Voltex Parts Kit, 26B768 3A8115J...
Repair Parts Kits Analog Sending Unit (ASU) Motor Plug (P4) Replacement Kit, 25T733 1. Turn off the controller. 2. Unplug the motor cable from the motor plug. 3. Unplug the ASU I/O cable (18D019) from the I/O plug (P3). 4. Unplug the ASU analog cable (18D017) from the analog plug (P2).
Accessories Air Nucleation Kit 25T717 Allows for basic air nucleation. For reference see Air Nucleation Operation (Optional) page 32. NOTE: For use with compressed air only. Apply sealant (316) to all threads before assembly Air Nucleation Kit Parts List Ref. Part Description Qty.
Accessories Air Nucleation Kit Installation 1. Perform the Pressure Relief Procedure, Page 33. 5. Install air inlet port pipe elbow (309) into base housing (101) 2. Remove the coupling cover (135) by removing the four M6 screws (136) with a 5mm Allen wrench. See 6.
Accessories High Pressure Gas Nucleation Kit 25U461 Allows for high pressure gas nucleation. For reference see Air Nucleation Operation (Optional) page 32. NOTE: For use with inert compressed gas only. Apply sealant (413) to all threads before assembly High Pressure Gas Nucleation Kit Parts List Ref.
Accessories High Pressure Gas Nucleation Kit Installation 1. Perform the Pressure Relief Procedure, Page 33. 6. Install the gas inlet port pipe elbow (409) into base housing (101) 2. Turn off the Controller Power Switch (AE). 7. Connect incoming gas from the customer supplied 3.
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Accessories Inlet Port (2) Outlet Port (1) M12 5 Pin Connector . 54 3A8115J...
Accessories Material Gauges Kit 25T721 Pressure Transducer Kit Two material gauges for balancing pressures. these For monitoring fluid pressure to the Voltex Dynamic Mix gauges can be installed into any one of the three Valve. For the extension cables, order two for the length auxiliary 1/8”...
Grease Zerk Fitting (M) into the Fluid Section (E), fill the grease port with grease, and install the Grease Plug (L). Grease once per month or every 100,000 cycles. Recommended grease, order Graco part number 0553-6. . 56 3A8115J...
Accessories Voltex Tip 2K Power Shutoff Voltex 2K Power Shutoff Kits Voltex 2K Power Shutoff Harness Select one (required) based on the mixer size of the Select one (required) based on the dispense system. system. EFR and HFR are integrated directly with the Voltex Dynamic Mix Valve.
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Accessories Voltex 2K Power Shutoff Accessory Kits Mixer to Tip Valve Adapter Kits (Disposable) Tip Valve Kits (Disposable) Part Description Part Description 25U350 KIT, mixer to tip valve adapter, 10 mm, KIT, tip valve, 50 pack 25U393 10 pack 25U351 KIT, tip valve, 100 pack KIT, mixer to tip valve adapter, 8 mm, 25U394...
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Accessories Installation 1. Perform the Pressure Relief Procedure, Page 33. 4. Connect the air line of the Voltex Dynamic Mix Valve to one side of the air splitter. 2. Turn off the Controller Power Switch (AE). 5. Connect the air line of the Voltex 2K Power Shutoff 3.
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Accessories b. On the 2K Power Shutoff Harness, connect the b. On the 2K Power Shutoff Harness, connect the end marked “Disp A” to the Voltex Dynamic end marked “Disp/Recirc” to the Voltex Mix Valve A side solenoid. Dynamic Mix Valve. To 2K Power Shutoff Solenoid To 2K Power Shutoff Solenoid To EFR...
Accessories 8. PR70 or Customer Supplied Metering System: a. Connect the 2K Power Shutoff Harness (25U395) to the M12-5 pin cable coming from the Voltex Controller. Tip Valve . 71 . 69 c. Firmly push the 2K Power Shutoff onto the b.
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Accessories e. Install the Actuator Cover onto the 2K Power c. Screw the Mixer to Tip Valve Adapter on the Shutoff block and hand tighten. end of the mixer. Mixer to Tip Valve Adapter . 75 d. Install the Sleeve Adapter for the correct size mixer shroud.
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Accessories e. Install the 2K Power Shutoff on the Mixer Shroud. Turn the Mixer to Tip Valve Adapter on the Tip Valve. Mixer to Tip Valve Adapter Tip Valve . 77 Turn the Thumb Screw clockwise to clamp the 2K Power Shutoff onto the mixer shroud. g.
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Accessories 2K power Shutoff Repair Parts Tip Shutoff Block Kit Actuator Cover Kit Part Description Part Description 25U352 25U354 KIT, block, shutoff, tip KIT, cover, actuator . 81 . 79 Split Sleeve Kits Actuator Coupler Kit Part Description Part Description 25U355 KIT, sleeve, split, 10 mm mixer 25U353...
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Accessories Thumb Screw Kit Part Description 25U357 KIT, thumb screw, 5 pack . 83 Quick Disconnect Kit Part Description 25U358 KIT, quick disconnect, air . 84 3A8115J...
Dimensions Dimensions Voltex Dynamic Mix Valve Dimensions NOTE: When mounting the Voltex Dynamic Mix Valve, remove one of the coupling covers to use as the mounting surface. Once mounted, make sure the entire opening on the Base Housing (101) is completely covered.
Dimensions Controller Dimensions for 25T671, 25T672, 25T673 and 25T674 12.3 in 312.7 mm 8.6 in 217.4 mm 16.5 in 418.8 mm 12.3 in 312.7 mm 17.38 in 441.45 mm 25T671 and 25T672 8.7in 220.5 mm 16.5 in 418.8 mm 19.5 in 495.3 mm 25T673 and 25T674 18.5 in...
Wiring Diagrams Controller Inlet Air Schematic FIXED BULKHEAD PRESSURE PRESS RELIEF AIR IN REG-1 TO VALVE BUNDLE . 89 Schematic for Controller Inlet Air Air Nucleation Kit 25T717 Schematic SOL-1 REG-1 CV-1 . 90 Schematic for Air Nucleation Kit 25T717 3A8115J...
Technical Specifications Technical Specifications Voltex Dynamic Mix Valve and Controllers Metric Maximum static fluid pressure 3,000 psi 20.7 MPa, 207 bar Maximum dynamic fluid pressure 1,000 psi 6.9 MPa, 68.9 bar Maximum air pressure 120 psi 0.83 MPa, 8.3 bar Maximum motor speed 4,400 rpm Inlet / Outlet Sizes...
With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.
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