Related Manuals for Custom Crimp D100H-T420
Summary of Contents for Custom Crimp D100H-T420
- Page 1 Innovating SMART Hose Assembly Solutions Since 1979 D100H-T420 / D100P-T420 PORTABLE SERIES HYDRAULIC CRIMPERS OPERATORS MANUAL WITH LED INDICATOR LIGHT...
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Page 2: Models Covered
CONSULT HOSE AND FITTING MANUFACTURER FOR CORRECT MACHINE SETTINGS AND CRIMP MEASUREMENTS. • ALWAYS WEAR EYE PROTECTION. MODELS COVERED This manual is applicable to different variations of the D100H-T420 Series and D100P-T420 Series Crimpers. Crimping, calibration and repair procedures are similar for both models. Rev 09/24/2024... -
Page 3: Table Of Contents
D100H-T420 / D100P-T420 SPECIFICATIONS---------------------------------------------------------------------------------------------------------4 D100H-T420 / D100P-T420 COMPONENT IDENTIFICATION---------------------------------------------------------------------------------5 D100H-T420 / D100P-T420 FEATURES--------------------------------------------------------------------------------------------------------------6 D100H-T420 / D100P-T420 LUBRICATION PROCEDURE--------------------------------------------------------------------------------------7 D100H-T420 / D100P-T420 CRIMPING PROCEDURE------------------------------------------------------------------------------------------8 D100H-T420 / D100P-T420 CALIBRATION CHECK-------------------------------------------------------------------------------------------12 REPLACEMENT PARTS FOR D100H-T420 / D100P-T420------------------------------------------------------------------------------13 CUSTOM CRIMP “NO-NONSENSE” WARRANTY STATEMENT----------------------------------------------------------------------------14 ®... -
Page 4: D100H-T420 / D100P-T420 Specifications
Innovating SMART Hose Assembly Solutions Since 1979 D100H-T420 / D100P-T420 Specifications CAPABILITY 1": 1 - 2 wire • 3/4": 4SP • TECHNICAL DATA • CRIMPING 35 Ton FORCE 66 lbs. (crimper only) • WEIGHT 95 lbs. (crimper w/ case) 16" L x 16" W x 14-¼" H •... -
Page 5: D100H-T420 / D100P-T420 Component Identification
Innovating SMART Hose Assembly Solutions Since 1979 D100H-T420 / D100P-T420 Component Identification Crimper Storage Case 35 Ton Hydraulic Cylinder T420 Micrometer LED Light Indicator Manual Hand Pump / Pneumatic Pump Removable Pusher Pressure Plate T420 Die Set Removable Pusher Pressure Plate... -
Page 6: D100H-T420 / D100P-T420 Features
Innovating SMART Hose Assembly Solutions Since 1979 D100H-T420 / D100P-T420 Features COMPACT ENGINEERED DESIGN • Ideal for small workshops. • Convenient storage case to keep the crimper and crimping accessories all together. • The unit can be easily transported in vehicles for on-site jobs. -
Page 7: D100H-T420 / D100P-T420 Lubrication Procedure
Innovating SMART Hose Assembly Solutions Since 1979 D100H-T420 / D100P-T420 Lubrication Procedure Grease Point # 1 Place a thin layer of CrimpX oil (supplied with the crimper) or a high pressure molybdenum high pressure grease on the surface of the cone base (as shown in photo # 1). -
Page 8: D100H-T420 / D100P-T420 Crimping Procedure
Innovating SMART Hose Assembly Solutions Since 1979 D100H-T420 / D100P-T420 Crimping Procedure • Follow lubrication procedure prior to crimping procedure. NOTE: FAILURE TO LUBRICATE THE DIE SET AND PRESSURE PLATE COULD RESULT IN THE DIE SET SEIZING IN THE CONE BASE. - Page 9 Innovating SMART Hose Assembly Solutions Since 1979 D100H-T420 / D100P-T420 Crimping Procedure Step 4: Place the lubricated die set squarely in the cone base as shown. Note: Make sure the split of the die cages is facing the operator (as shown).
- Page 10 Innovating SMART Hose Assembly Solutions Since 1979 D100H-T420 / D100P-T420 Crimping Procedure Step 7: Slide the Pusher onto the pusher retaining ring on the hydraulic cylinder. Make sure slot in pusher goes over lip on pusher retaining pin. CAUTION: Damage to pusher and retaining pin can occur if misaligned.
- Page 11 Innovating SMART Hose Assembly Solutions Since 1979 D100H-T420 / D100P-T420 Crimping Procedure Step 9: With a hand or pneumatic pump, apply pressure to bring the pusher in contact with the pressure plate until the hose and fitting are held in position with very light pressure. Recheck the fitting for alignment.
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Page 12: D100H-T420 / D100P-T420 Calibration Check
Innovating SMART Hose Assembly Solutions Since 1979 D100H-T420 / D100P-T420 Calibration Check • Follow lubrication procedure prior to calibration check. NOTE: FAILURE TO LUBRICATE THE DIE SET AND PRESSURE PLATE COULD RESULT IN THE DIE SET SEIZING IN THE CONE BASE. -
Page 13: Replacement Parts For D100H-T420 / D100P-T420
Innovating SMART Hose Assembly Solutions Since 1979 D100H-T420 / D100P-T420 Replacement Parts Removable Pusher T420 Pressure Plate Die Removal Magnet CRIMPX Die Lubricant Oil: P/N: 100825 P/N: 104651 P/N:104679 4 oz bottle with dauber cap P/N:103886 Notched T420 Pressure Plate... -
Page 14: Custom Crimp ® "No-Nonsense" Warranty Statement
318 North Co. Rd 400 East Valparaiso IN 46383 If any product or part manufactured by Custom Crimp® is found to be defective by Custom Crimp®, at its option, Custom Crimp® will either repair or replace the defective part or product and return via ground transportation, freight prepaid. - Page 15 Innovating SMART Hose Assembly Solutions Since 1979 CUSTOM CRIMP®, YOUR SINGLE SOURCE FOR HOSE ASSEMBLY PRODUCTS. CUSTOM CRIMP® | Custom Machining Services, Inc. 326 North 400 East Valparaiso, IN 46383 Visit us at: www.customcrimp.com For sales: ccsales@customcrimp.us For support: ccsupport@customcrimp.us...
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