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SYM
LEFT CRANKCASE COVER
Left crankcase cover removal
Remove air cleaner. (2 bolts)
Remove kick starter arm. (1 bolt)
Loosen vent strap on the front-left side of
cover, and then remove the vent.
Remove engine left-side cover (8 bolts).
KICK STARTER ARM
Disassembly
Remove the L cover plate(7 screws), kick
return spring, and remove Kick driven gear.
Remove the Kick return spindle,thrust
washer and kick starter driven shaft.
Inspection
Check if kick starter driven shaft, kick driven
gear, Kick return spindle for wear or damage.
Replace it with new one if necessary.
Check the return spring and friction spring
for spring force or damaged. Replace it
with one if poor parts found.
Reassembly
Apply with some specified grease on the
gear, spindle, shaft.
Install the kick starter shaft, thrust washer,
the kick spindle bush, kick return spindle,
kick return spring into the L crankcase cover.
Install the thrust washer, kick driven gear,
kick starter friction spring into the L
crankcase cover as diagram shown..
Install kick starter arm temporary.
Rotate the lever and then align driving gear
with width-tooth on the starter shaft.
Installation of the left crankcase
cover
Install the left crankcase cover. (8 bolts)
Install front vent tube of left cover and tighten
the strap.
Install kick starter arm. (1 bolt)
Tighten the air cleaner. (2 bolts)
8. V-BELT DRIVING SYSTEM/KICK STARTER ARM
kick starter arm
L cover plate
Kick starter
friction spring
Kick driven gear
Kick driven gear
Strap
kick starter arm
Kick starter arm
air cleaner lock bolts
Kick return spring
Kick return spindle
starter return spindle
air cleaner lock bolts
bolt
8-3
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