Sym RS-50 Manuals

Sym RS-50 Manuals

Manuals and User Guides for Sym RS-50. We have 1 Sym RS-50 manual available for free PDF download: Service Manual

Sym RS-50 Service Manual

Sym RS-50 Service Manual (158 pages)

Brand: Sym | Category: Scooter | Size: 16.6 MB

Table of Contents

Page Content Index

4
- Service Manual
  1
- General Information
  3
- Table of Contents
  4
- General Safety
  7
- Service Precautions
  8
- Lubrication System
  10
  - Specifications
    11
  - Torque Values
    13
  - Troubleshooting
    18
  - Lubrication Points
    22
2. Service Maintenance Information

24
- Periodical Maintenance Schedule
  25
  - Service Maintenance Information
    26
- Air Cleaner
  26
- Fuel Lines
  26
- Engine Oil Line
  27
- Fuel Filter
  27
- Oil Pump Control Cable
  28
- Battery
  29
- Tire
  29
- Rear Brake Free Play
  30
- Type)
  30
- Steering System
  33
- Suspension
  33
- Spark Plug
  34
- Transmission Oil
  34
- Control Cable Lubrication
  35
- Driver Belt
  35
- Ignition Timing
  35
- Throttle Valve Operation
  35
- Carbon Removing for Exhaust Pipe
  36
- Carburetor Idle Speed Adjustment
  36
- Cylinder Compression Pressure Test2-13
  36
- Muffle
  36
- Headlight Adjustment
  37
3. Lubrication System

38
- Lubricant
  39
- Precautions in Operation
  39
- Trouble Shooting
  39
- Oil Pump Installation
  40
- Oil Pump Removal
  40
- Oil Pump/Oil Tube Air Bleeding
  41
- Oil Tank
  42
- Engine Removal
  44
  - Engine Installation
    47
- Cylinder Head/Cylinder/Piston
  48
  - Cylinder Head
    50
- Alternator
  56
7. "V" Type Belt Drive System/Kick-Starter

60
- Maintenance Information
  61
- Trouble Shooting
  61
- Left Crankcase Cover
  62
- Installation of the Left Crankcase Cover
  63
- Reassembly of Kick Starter
  63
- Drive Belt
  64
- Movable Driven Pulley
  64
  - Movable Drive Face
    65
- Clutch/Driven Pulley
  69
8. Final Driving Mechanism

74
- Final Driving Mechanism
  74
9. Crankcase/Crankshaft

80
- Crankcase/Crankshaft
  80
  - Maintenance Information
    81
  - Troubleshooting
    81
  - Crankcase Disassembly
    82
  - Crankshaft Removal
    82
  - Crankshaft Inspection
    83
  - Crankcase Installation
    84
10. Fuel System

86
- Fuel System
  86
- Maintenance Information
  87
- Troubleshooting
  87
- Throttle Valve
  88
- Auto By-Starter
  89
- Carburetor Remove
  89
- Float/Float Valve/Jet
  91
- Carburetor Installation
  92
- Float Level Inspection
  92
- Reed Valve
  92
- Air Cleaner
  93
11. Brake System

94
- Brake System
  94
- Rear Drum Brake System
  95
- Maintenance Information
  96
- Troubleshooting
  97
- Hydraulic Disc Brake
  98
- Disc Brake - Caliper
  99
- Disc Brake -Air Bleed
  99
- Brake Disc
  100
- Disc Brake - Master Cylinder
  100
  - Rear Drum Brake
    103
12. Body Cover

106
- Maintenance Information
  107
- Front Cover
  108
- Handle Cover
  109
- Front Fender
  111
- Left & Right Side-Covers
  111
- Luggage Box
  112
- Rear Carrier
  112
- Center Cover
  113
- 12. Body Cover
  114
- Left & Right Side Foot Plates
  115
- Floor Panel
  116
- Front under Spoiler
  117
- Inner Cover
  118
- Rear Inner Fender
  120
- Under Cover
  120
13. Steering/Front Wheel/Front Shock Absorber

122
- Precautions in Operation
  123
- Trouble Diagnosis
  123
- Steering Handle
  124
- Front Wheel
  125
  - Front Cushion
    128
  - Front Fork/Steering Column
    128
14. Rear Wheel/Suspension

130
- Rear Wheel/Suspension
  130
- Maintenance Information
  131
- Troubleshooting
  131
- Rear Wheel
  132
- Rear Shock Absorber
  133
15. Electrical Equipment

134
- Electrical Equipment
  134
- Maintenance Information
  135
- Troubleshooting
  136
- Battery
  137
- Charging System
  138
- Ignition System
  142
- Starting System
  145
- Oil Level Switch
  148
- Fuel Unit
  149
- Switch / Horn
  151
- Bulb Replacement
  153
  - Electrical Diagram
    157

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