Sym DD 50 Manuals

Sym DD 50 Manuals

Manuals and User Guides for Sym DD 50. We have 1 Sym DD 50 manual available for free PDF download: Service Manual

Sym DD 50 Service Manual

Sym DD 50 Service Manual (157 pages)

Brand: Sym | Category: Scooter | Size: 4 MB

Table of Contents

Page Content Index

4
- Service Manual
  1
- General Information
  3
- Table of Contents
  4
- General Safety
  9
- Service Precautions
  10
- Lubrication System
  12
  - Torque Values
    13
  - Troubleshooting
    18
  - Lubrication Points
    22
2. Service Maintenance Information

24
- Periodical Maintenance Schedule
  25
  - Service Maintenance Information
    26
- Air Cleaner
  26
- Fuel Lines
  26
- Engine Oil Line
  27
- Fuel Filter
  27
- Oil Pump Control Cable
  28
- Battery
  29
- Tire
  29
- Rear Brake Free Play: (Drum Brake Type)
  30
- Type)
  30
- Steering System
  33
- Suspension
  33
- Spark Plug
  34
- Transmission Oil
  34
- Control Cable Lubrication
  35
- Driver Belt
  35
- Ignition Timing
  35
- Throttle Valve Operation
  35
- Carbon Removing for Exhaust Pipe
  36
- Carburetor Idle Speed Adjustment
  36
- Cylinder Compression Pressure Test
  36
- Muffle
  36
- Headlight Adjustment
  37
3. Lubrication System

38
- Lubricant
  39
- Precautions in Operation
  39
- Trouble Shooting
  39
- Oil Pump Installation
  40
- Oil Pump Removal
  40
- Oil Pump/Oil Tube Air Bleeding
  41
- Oil Tank
  42
- Engine Removal
  44
  - Engine Installation
    48
- Cylinder Head/Cylinder/Piston
  50
  - Cylinder Head
    52
- Alternator
  58
7. "V" Type Belt Drive System/Kick-Starter

62
- Maintenance Information
  63
- Trouble Shooting
  63
- Left Crankcase Cover
  64
- Installation of the Left Crankcase Cover
  65
- Reassembly of Kick Starter
  65
- Drive Belt
  66
- Movable Driven Pulley
  66
- Movable Drive Face
  67
- Clutch/Driven Pulley
  71
- Final Driving Mechanism
  76
  - Bearing Replacement
    79
9. Crankcase/Crankshaft

82
- Crankcase/Crankshaft
  82
  - Maintenance Information
    83
  - Troubleshooting
    83
  - Crankcase Disassembly
    84
  - Crankshaft Removal
    84
  - Crankshaft Inspection
    85
  - Crankcase Installation
    86
10. Fuel System

88
- Fuel System
  88
- Maintenance Information
  89
- Troubleshooting
  89
- Throttle Valve
  90
- Auto By-Starter
  91
- Carburetor Remove
  91
- Float/Float Valve/Jet
  93
- Carburetor Installation
  94
- Float Level Inspection
  94
- Reed Valve
  94
- Fuel Pump
  95
- Air Cleaner
  96
11. Brake System

98
- Front Disc Brake System
  98
- Front Drum Brake System
  99
- Rear Drum Brake System
  100
- Maintenance Information
  101
- Troubleshooting
  102
- Hydraulic Disc Brake
  103
- Disc Brake - Caliper
  104
- Disc Brake -Air Bleed
  104
- Brake Disc
  105
- Disc Brake - Master Cylinder
  105
- Drum Brake
  108
Body Overview (Ft05U / Ft05W)

110
- Body Overview
  111
- Maintenance Information
  112
- Side Covers
  113
- Luggage Box
  114
- 12. Body Cover
  116
- Front Cover
  117
- Front under Spoiler
  118
- Front Inner Box
  119
- Floor Panel
  120
- Front Fender
  120
- Under Cover
  122
13. Steering/Front Wheel/Suspension

124
- Steering/Front Wheel/Suspension
  124
- Maintenance Information
  125
- Troubleshooting
  125
- Steering Handle
  126
- Front Wheel
  127
- Front Shock Absorber
  131
- Front Fork
  132
  - Rear Wheel/Suspension
    134
15. Electrical Equipment

138
- Electrical Equipment
  138
- Maintenance Information
  139
- Battery
  141
- Charging System
  142
- Ignition System
  146
- Starting System
  149
- Oil Level Switch
  151
- Fuel Unit
  152
- Switch/Horn
  153
  - Headlight Switch
    154
- Bulb Replacement
  155
  - Electrical Diagram
    156

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