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Manuals
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Scooter
RV 250i
Service manual
Sym RV 250i Service Manual
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
Service Manual
General Information
Table of Contents
Serial Number
Symbols and Marks
General Safety
Before Servicing
Specifications
Torque Values
Trouble Diagnosis
Lubrication Points
2. Maintenance Information
Maintenance Information
Periodical Maintenance Schedule
Engine Oil
Engine Oil Strainer Clean
Gear Oil
Fuel Lines / Cable
Air Cleaner
P.C.V. System
Valve Clearance
Spark Plug
Cylinder Compression Pressure
Drive Belt
Steering Handle Top Bearing
Cushion
Disk Brake System
Brake Light Switch / Start Switch
Headlight Distance Adjustment
Wheel / Tire
Battery
Nuts, Bolts Tightness
Special Tools List
3. Lubrication System
Lubrication System
Precautions in Operation
Troubleshooting
Engine Oil
Engine Oil Strainer Clean
Oil Pump
Gear Oil
Integrated Troubleshooting Procedure
Efi System Components
Efi System Vehicle Configuration
Efi System Operation
Efi System Introduction
Fuel System
System Description
Ignition System
Sensors / Drives
Precautions in Operation
Special Tools
Efi System Components Description
Throttle Body
Map Sensor
Roll over Sensor
Fuel Injector
Efi System Circuit
ECU Pin Configuration
Fuel Injection System
Troubleshooting
Integrated Troubleshooting Procedure
Air Cleaner
Efi System Diagnosis Methods
Check Light Fault Codes Differentiation
Fault Code and Sensors Table
Fault Code and Check Light Flashing Lighting Identification Table
Efi System Diagnostic Tool - V70
Troubleshooting Table
Comprehensive Maintenance List
5. Removal & Installation of Engine
Engine Removal
Engine Hanger
Rear Fork
Engine Bush Removal
Engine Installation
6. Cylinder Head / Valve
Cylinder Head / Valve
Precautions in Operation
Troubleshooting
Cylinder Head Removal
Cylinder Head Disassembly
Cylinder Head Inspection
Valve Stem Replacement
Valve Seat Inspection and Service
Cylinder Head Reassembly
Cylinder Head Installation
Valve Clearance Adjustment
7. Cylinder / Piston
Precautions in Operation
Troubleshooting
Cylinder / Piston
Cylinder / Piston Removal
Piston Ring Installation
Cylinder Installation
Piston Installation
8. V-Belt Drive System
V-Belt Drive System
Precautions in Operation
Troubleshooting
Left Crankcase Cover
Drive Belt
Drive Face
Clutch Outer / Driven Pulley
9. Final Drive Mechanism
Final Drive Mechanism
Precautions in Operation
Troubleshooting
Final Drive Mechanism Disassembly
Final Drive Mechanism Inspection
Bearing Replacement
Final Drive Mechanism Reassembly
10. AC. Generator / Start Clutch
Precautions in Operation
Right Crankcase Cover Removal
AC. Generator Removal
Right Crankcase Cover Bearing
Flywheel Removal
Start Clutch
Flywheel Installation
Ac.generator Installation
Right Crankcase Cover Installation
11. Crankshaft / Crankcase
Crankshaft / Crankcase
Precautions in Operation
Troubleshooting
Crankcase Disassembly
Crankshaft Inspection
Crankcase Assembly
12. Cooling System
Cooling System
Precautions in Operation
Troubleshooting
Diagnosis for Cooling System
Change of Coolant
Radiator
Water Pump
Thermostat
Body Cover
13. Body Cover
Body Cover Mechanism Diagram
Maintenance
Handle Cover
Front Cover
Meter Panel
Inner Box
Side Cover
Front under Spoiler
Rear Carrier
Luggage Box
Rear Body Cover
Floor Panel
Front Fender
Rear Fender
14. Brake System
Brake System
Precautions in Operation
Troubleshooting
Disk Brake System Inspection
Adding Brake Fluid
Brake Fluid Replacement / Air-Bleed
Front Brake Caliper
Rear Brake Caliper
Brake Disk
Master Cylinder
15. Steering / Front Wheel / Front Cushion
Steering / Front Wheel / Front Cushion
Precautions in Operation
Troubleshooting
Steering Handle
Front Wheel
Front Cushion
Steering Stem
16. Rear Wheel / Rear Fork / Rear Cushion
Rear Wheel / Rear Fork / Rear Cushion
Precautions in Operation
Troubleshooting
Muffler
Rear Wheel
Rear Fork
Rear Cushion
17. Electrical System
Electrical System
Precautions in Operation
Specification
Troubleshooting
Battery
Fuse
Charging System
Starting System
Meter
Light / Bulb
Switch / Horn
Fuel Unit
Cooling Fan Thermo Switch
Thermo Unit
Water Temperature Meter
Emission Control System
Electrical Diagram
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Quick Links
1
Service Manual
2
Engine Oil/Strainer Clean
3
Efi System Components
4
Body Cover Mechanism Diagram
5
Electrical System Mechanism Diagram
Download this manual
FOREWORD
HOW TO USE THIS MANUAL
CONTENTS
SERIAL NUMBER
GTS
250i
/ RV
250i
GTS
300i
/ JOYMAX
300i
SERVICE MANUAL
Table of
Contents
Previous
Page
Next
Page
1
2
3
4
5
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Chapters
Table of Contents
4
2. Maintenance Information
24
3. Lubrication System
42
Integrated Troubleshooting Procedure
50
5. Removal & Installation of Engine
110
6. Cylinder Head / Valve
122
7. Cylinder / Piston
138
8. V-Belt Drive System
146
9. Final Drive Mechanism
160
10. AC. Generator / Start Clutch
168
11. Crankshaft / Crankcase
178
12. Cooling System
186
13. Body Cover
200
14. Brake System
214
15. Steering / Front Wheel / Front Cushion
226
16. Rear Wheel / Rear Fork / Rear Cushion
236
17. Electrical System
242
Table of Contents
Troubleshooting
Precautions in Operation
43
Troubleshooting
82
Integrated Troubleshooting Procedure
86
Troubleshooting Table
107
Troubleshooting
124
Precautions in Operation
139
Precautions in Operation
147
Precautions in Operation
161
Precautions in Operation
179
Precautions in Operation
187
Troubleshooting
216
Precautions in Operation
227
Precautions in Operation
237
Troubleshooting
244
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This manual is also suitable for:
Gts 300i
Gts 250i
Joymax 300i
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