Operation; Before Testing; Setting Up The Injector(S) / Pump; Cleaning And Testing The Injector(S) - Carbon Zapp CRU.4R Operation Manual

Operation Manual – "R" Units

Operation

Before Testing

Power On the unit and the PC.

Use Ultrasonic Bath to clean the Injectors and/or Components thoroughly

before installing on the machines.
IMPORTANT: FAILURE to clean the component before installing on the machine, could
contaminate the hydraulic system and most probably fail the measuring unit, DRV
Pressure Control or even the Solenoid Valves. Please note that Warranty is not covered
if such contamination is the cause of failure.

Setting up the injector(s) / Pump

Use the provide adapters to fit the injector/component on the unit.
INFO: When performing MACC it is not possible to use the iPSC Adapter, only use the
D-Adapt. The RSP adapter could be used, but failures from this procedure will void
warranty.
INFO: When NOT using the RSP adapter, it is best to uncheck the tests RSP & aNOP
from the list, since they cannot be performed.
INFO: Basic Information on adaptability is provide in the Injector/component selection
screen.
INFO: Always use the "Connections / Leaks" screen to assure the injector is connected
without leaks.
IMPORTANT: Always take care when connecting HP Hoses. The minimum pending
radius is 90mm. Over-bending the hose my result in destroying the hose.
INFO: When using a multi-slot machine, it is possible to connect only specific slots, e.g.
Slot-3. In this case the other slot Hoses should be blocked, using the Blind Adapter in
the adapter's kit.
INFO: It is recommended to use grease on the o-rings when installing injectors in
adapters. This will avoid damaging the o-rings and will prolong their life.
INFO: Most machines use an adjustable elevation system to fit the D-adapt / RSP / iPSC
adapters. Once these adapters are fitted, adjust its height and the fit the injector in the
clamp and secure.

Cleaning and Testing the Injector(s)

Once all the components are installed on the unit, and all the connections have been
correctly made, follow the Control Panel screen-by-screen in order Clean (MACC), Flush
and Test the Component(s).
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