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HIMatrix Safety-Related Controller MI 24 01 Manual HIMA Paul Hildebrandt GmbH + Co KG Industrial Automation Rev. 2.00 HI 800 209 E...
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All HIMA products mentioned in this manual are protected by the HIMA trade-mark. Unless noted otherwise, this also applies to other manufacturers and their respective products referred to herein. ® ® ® ® ® HIMax , HIMatrix , SILworX , XMR...
MI 24 01 Table of Contents Table of Contents Introduction Structure and Use of this Manual Target Audience Formatting Conventions 1.3.1 Safety Notes 1.3.2 Operating Tips Safety Intended Use 2.1.1 Environmental Requirements 2.1.2 ESD Protective Measures Residual Risk Safety Precautions Emergency Information Product Description Safety Function...
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Table of Contents MI 24 01 4.1.8 Power Dissipation of the MI 24 01 4.1.8.1 Connecting an Active Transmitter 4.1.8.2 Connecting a Passive Transmitter 4.1.8.3 Connecting Proximity Switches (Contact Wired with Resistors) Configuration 4.2.1 Module Slots 4.2.2 Line Control Configuration with SILworX 4.3.1 Parameters and Error Codes for the Inputs and Outputs 4.3.2...
MI 24 01 1 Introduction Introduction This manual describes the technical characteristics of the module and its use. It provides information on how to install, start up and configure the module. Structure and Use of this Manual The content of this manual is part of the hardware description of the HIMatrix programmable electronic system.
HI 800 006 E Table 2: Additional Relevant Documents The latest manuals can be downloaded from the HIMA website at www.hima.com. The revision index on the footer can be used to compare the current version of existing manuals with the Internet edition.
MI 24 01 1 Introduction Formatting Conventions To ensure improved readability and comprehensibility, the following fonts are used in this document: To highlight important parts Bold Names of buttons, menu functions and tabs that can be clicked and used in the programming tool. For parameters and system variables Italics Literal user inputs...
1 Introduction MI 24 01 1.3.2 Operating Tips Additional information is structured as presented in the following example: The text corresponding to the additional information is located here. Useful tips and tricks appear as follows: The tip text is located here. Page 8 of 48 HI 800 209 E Rev.
MI 24 01 2 Safety Safety All safety information, notes and instructions specified in this document must be strictly observed. The product may only be used if all guidelines and safety instructions are adhered to. This product is operated with SELV or PELV. No imminent risk results from the product itself. The use in Ex-zone is permitted if additional measures are taken.
2 Safety MI 24 01 Residual Risk No imminent risk results from a HIMatrix system itself. Residual risk may result from: Faults related to engineering Faults related to the user program Faults related to the wiring Safety Precautions Observe all local safety requirements and use the protective equipment required on site.
(EN 50126, EN 50128 and EN 129). Further safety standards, application standards and test standards are specified in the certificates available on the HIMA website. Safety Function The module is equipped with safety-related inputs that can be used as analog or digital inputs.
3 Product Description MI 24 01 Equipment, Scope of Delivery The filter and protective modules H 7032 und H 7033 are available for connecting transmitters to the MI 24 01. The modules H 7032 and the H 7033 are not included within the scope of delivery of MI 24 01.
If the measurement input is overloaded over a longer time period, the zero and final values must be checked. For this reason, HIMA recommends to use the internal module supply and to configure it using the corresponding signal (Transmitter Used [BOOL] ->...
3 Product Description MI 24 01 The voltage limits of the outputs are safely monitored. If the error limits are exceeded, an error bit is set. For supplying a channel, the voltage output assigned to the input must be used (e.g., S1+ with AI1+).
MI 24 01 3 Product Description Analog inputs, default values Open-circuit and Freely configurable values, e.g., short-circuit monitoring 3.6 mA (360 digits) Parameter Threshold LOW [INT] -> 21 mA (2100 digits) Parameter Limit Value HIGH [INT] -> (in accordance with NE 43) OC = open-circuit SC = Short-circuit Table 10: Default Values for the Analog Inputs...
MI 24 01 4 Start-up Start-up To start up the controller, it must be mounted, connected and configured in the programming tool. Installation and Mounting The module is mounted in the subrack of the modular HIMatrix F60 system. When laying cables (long cables, in particular), take appropriate measures to avoid interference, e.g., by separating the signal lines from the power lines.
4 Start-up MI 24 01 4.1.2 Analog Inputs Only shielded cables may be connected to the analog inputs. Each analog input must be connected to a twisted pair of wires. The shielding must be connected to the controller and the sensor housing and earthed on one end to the controller side to form a Faraday cage.
MI 24 01 4 Start-up 4.1.3 Digital Inputs Only shielded cables may be connected to the digital inputs. Each digital input must be connected to a twisted pair of wires. The shielding must be connected to the controller and the sensor housing and earthed on one end to the controller side to form a Faraday cage.
4 Start-up MI 24 01 4.1.5 Pin Assignment for the MI 24 01 Module Pin assignment of group 1: channels 1..8: Pin designation Function, Description channel A 01 Supply channel 1 (for channels 1...8) A 02 Ground channel 1 B 01 DI1+ Digital input 1 B 02...
4 Start-up MI 24 01 Pin assignment of group 3: channels 17..24: Pin designation Function, Description channel A 33 S17+ Supply channel 17 (for channels 17...24) A 34 I17- Ground channel 17 B 33 DI17+ Digital input 17 B 34 AI17+ Analog input 17 A 35...
MI 24 01 4 Start-up 4.1.5.1 Surges on Digital Inputs Due to the short cycle time of the HIMatrix systems, a surge pulse as described in EN 61000-4-5 can be read in to the digital inputs as a short-term high level. The following measures ensure proper operation in environments where surges may occur: 1.
(EC Directive 94/9/EC, ATEX) The module is suitable for mounting in zone 2. Refer to the corresponding declaration of conformity available on the HIMA website. When mounting the device, observe the special conditions specified in the following section. Specific Conditions X 1.
MI 24 01 4 Start-up 4.1.8 Power Dissipation of the MI 24 01 The power dissipation resulting from the measurement checks performed on the MI 24 01 in idle state is: 24 V x 230 mA = 5.5 W (power dissipation in idle state) The following chapter examines how the power dissipation varies if transmitters or proximity switches are connected.
4 Start-up MI 24 01 Configuration The module can be configured using a programming tool, SILworX or ELOP II Factory. Which programming tool should be used, depends on the revision status of the operating system (firmware): SILworX is required for CPU operating system version 7 and higher. ...
MI 24 01 4 Start-up 4.2.2 Line Control Line control is not possible for the MI 24 01 module, e.g., on EMERGENCY STOP inputs complying with Cat. 4 and PL e in accordance with EN ISO 13849-1. However, the digital and analog inputs can be configured for detecting short-circuits or open- circuits as follows: ...
4 Start-up MI 24 01 4.3.2 Analog and Digital Outputs The following tables present the statuses and parameters for the output module in the same order as given in the Hardware Editor. 4.3.2.1 Tab Module The Module tab contains the following system parameters: System parameter Data type Description...
MI 24 01 4 Start-up System parameter Data type Description Transmitter USINT Switching of the transmitter supply for each group: Voltage[0x] 8.2 V 26.0 V Table 21: SILworX - System Parameters for Analog and Digital Outputs, Module Tab 4.3.2.2 Tab MI 24 01_1: Channels The MI 24 01_1: Channels tab contains the following system parameters: System parameter Data type...
4 Start-up MI 24 01 Configuration with ELOP II Factory 4.4.1 Configuring the Inputs and Outputs The signals previously defined in the Signal Editor (Hardware Management) are assigned to the individual channels (inputs and outputs) using ELOP II Factory. Refer to the system manual for the modular F60 system or the online help for more details.
MI 24 01 4 Start-up 4.4.3 Analog and Digital Inputs System signal Description Mod.SRS [UDINT] Slot number (System.Rack.Slot) Mod.Type [UINT] Type of module, target value: 0xF609 [62 985 Mod. Error Code Error codes for the module [WORD] Coding Description 0x0000 I/O processing, if required with errors see other error codes 0x0001...
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4 Start-up MI 24 01 System signal Description MI[xx].Hysteresis Upper limit for low level of MI[xx].DI Value [INT] MI[xx].Hysteresis Low limit for HIGH level of MI[xx].DI Value HIGH [INT] MI[xx].Transmitter MI channel used with transmitter supply: Used [BOOL] TRUE = used FALSE = not used Transmitter Switching of the transmitter supply for each group:...
MI 24 01 4 Start-up Connection Variants In the following examples, external devices are connected to the inputs of the MI 24 01 module. All cables are shielded and the shielding is connected to the F60 earth grid. 4.5.1 Connecting the Shielding to the F60 Earth Grid The cables are led vertically downwards and secured with 2 cable straps to the earth grid guide.
4 Start-up MI 24 01 Transmitter F60 Earth Grid Figure 8: Connection to a Two-Wire Transmitter Transmitter F60 Earth Grid Figure 9: Connection to a Three-Wire Transmitter Proximity Switch F60 Earth Grid Figure 10: Connection to a Proximity Switch Page 36 of 48 HI 800 209 E Rev.
MI 24 01 4 Start-up 10 k MI 24 01 Contact F60 Earth Grid Figure 11: Connection to a Mechanical Contact Safety-related applications other than those specified here are not permitted. HI 800 209 E Rev. 2.00 Page 37 of 48...
5 Operation MI 24 01 Operation The module runs within a HIMatrix base plate and does not require any specific monitoring. Handling Handling of the controller during operation is not required. Diagnosis A first diagnosis results from evaluating the LEDs, see Chapter 3.4.3. The module diagnostic history can also be read using the programming tool.
Perform the proof test 6.2.1 Loading the Operating System HIMA is continuously improving the operating system of the F60 central module. HIMA recommends to use system downtimes to load the current version of the operating system into the F60 controller.
7 Decommissioning MI 24 01 Decommissioning Remove the supply voltage of the PS 01 supply module to decommission the module. Afterwards pull out the pluggable screw terminal connector blocks for inputs and outputs and the Ethernet cables. Page 40 of 48 HI 800 209 E Rev.
MI 24 01 8 Transport Transport To avoid mechanical damage, HIMatrix components must be transported in packaging. Always store HIMatrix components in their original product packaging. This packaging also provides protection against electrostatic discharge. Note that the product packaging alone is not suitable for transport.
MI 24 01 Disposal Industrial customers are responsible for correctly disposing of decommissioned HIMatrix hardware. Upon request, a disposal agreement can be arranged with HIMA. All materials must be disposed of in an ecologically sound manner. Page 42 of 48...
MI 24 01 Appendix Appendix Glossary Term Description Address resolution protocol: Network protocol for assigning the network addresses to hardware addresses Analog input Analog output Communication module Cyclic redundancy check Digital input Digital output ELOP II Factory Programming tool for HIMatrix systems Electromagnetic compatibility European norm Electrostatic discharge...
Appendix MI 24 01 Index of Figures Figure 1: Sample Type Label Figure 2: Block Diagram Figure 3: Front View Figure 4: Pin Designation for the MI 24 01 Module Figure 5: Label for Ex Conditions Figure 6: Connection of the Shielding to the F60 Earth Grid Figure 7: Connection to a Current Source Figure 8:...
Appendix MI 24 01 Index block diagram..........13 LEDs............15 diagnosis.............38 line control ..........29 fault reaction safety function ..........11 analog inputs ...........11 specifications..........16 digital inputs ..........11 surge ............25 front view.............14 Page 46 of 48 HI 800 209 E Rev. 2.00...
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HIMA Paul Hildebrandt GmbH + Co KG P.O. Box 1261 68777 Brühl, Germany Phone: +49 6202 709-0 Fax: +49 6202 709-107 E-mail: info@hima.com Internet: www.hima.com (1334)
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