HIMA HIMatrix MI 24 01 Manual

HIMA HIMatrix MI 24 01 Manual

Safety-related controller
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HIMatrix
Safety-Related Controller
MI 24 01 Manual
HIMA Paul Hildebrandt GmbH + Co KG
Industrial Automation
Rev. 2.00
HI 800 209 E

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Summary of Contents for HIMA HIMatrix MI 24 01

  • Page 1 HIMatrix Safety-Related Controller MI 24 01 Manual HIMA Paul Hildebrandt GmbH + Co KG Industrial Automation Rev. 2.00 HI 800 209 E...
  • Page 2 All HIMA products mentioned in this manual are protected by the HIMA trade-mark. Unless noted otherwise, this also applies to other manufacturers and their respective products referred to herein. ® ® ® ® ® HIMax , HIMatrix , SILworX , XMR...
  • Page 3: Table Of Contents

    MI 24 01 Table of Contents Table of Contents Introduction Structure and Use of this Manual Target Audience Formatting Conventions 1.3.1 Safety Notes 1.3.2 Operating Tips Safety Intended Use 2.1.1 Environmental Requirements 2.1.2 ESD Protective Measures Residual Risk Safety Precautions Emergency Information Product Description Safety Function...
  • Page 4 Table of Contents MI 24 01 4.1.8 Power Dissipation of the MI 24 01 4.1.8.1 Connecting an Active Transmitter 4.1.8.2 Connecting a Passive Transmitter 4.1.8.3 Connecting Proximity Switches (Contact Wired with Resistors) Configuration 4.2.1 Module Slots 4.2.2 Line Control Configuration with SILworX 4.3.1 Parameters and Error Codes for the Inputs and Outputs 4.3.2...
  • Page 5: Introduction

    MI 24 01 1 Introduction Introduction This manual describes the technical characteristics of the module and its use. It provides information on how to install, start up and configure the module. Structure and Use of this Manual The content of this manual is part of the hardware description of the HIMatrix programmable electronic system.
  • Page 6: Target Audience

    HI 800 006 E Table 2: Additional Relevant Documents The latest manuals can be downloaded from the HIMA website at www.hima.com. The revision index on the footer can be used to compare the current version of existing manuals with the Internet edition.
  • Page 7: Formatting Conventions

    MI 24 01 1 Introduction Formatting Conventions To ensure improved readability and comprehensibility, the following fonts are used in this document: To highlight important parts Bold Names of buttons, menu functions and tabs that can be clicked and used in the programming tool. For parameters and system variables Italics Literal user inputs...
  • Page 8: Operating Tips

    1 Introduction MI 24 01 1.3.2 Operating Tips Additional information is structured as presented in the following example: The text corresponding to the additional information is located here. Useful tips and tricks appear as follows: The tip text is located here. Page 8 of 48 HI 800 209 E Rev.
  • Page 9: Safety

    MI 24 01 2 Safety Safety All safety information, notes and instructions specified in this document must be strictly observed. The product may only be used if all guidelines and safety instructions are adhered to. This product is operated with SELV or PELV. No imminent risk results from the product itself. The use in Ex-zone is permitted if additional measures are taken.
  • Page 10: Residual Risk

    2 Safety MI 24 01 Residual Risk No imminent risk results from a HIMatrix system itself. Residual risk may result from:  Faults related to engineering  Faults related to the user program  Faults related to the wiring Safety Precautions Observe all local safety requirements and use the protective equipment required on site.
  • Page 11: Product Description

    (EN 50126, EN 50128 and EN 129). Further safety standards, application standards and test standards are specified in the certificates available on the HIMA website. Safety Function The module is equipped with safety-related inputs that can be used as analog or digital inputs.
  • Page 12: Equipment, Scope Of Delivery

    3 Product Description MI 24 01 Equipment, Scope of Delivery The filter and protective modules H 7032 und H 7033 are available for connecting transmitters to the MI 24 01. The modules H 7032 and the H 7033 are not included within the scope of delivery of MI 24 01.
  • Page 13: Structure

    MI 24 01 3 Product Description Structure This chapter describes the layout and function of the module. 3.4.1 Block diagram 200R 200R 200R 200R 200R 200R 200R 200R 200R 674R 674R 674R 674R 674R 674R 674R 674R 674R MI 24 01 Multiplexer I/O Bus I/O Module...
  • Page 14: Front View

    3 Product Description MI 24 01 3.4.2 Front View MI 24 RUN ERR Figure 3: Front View Page 14 of 48 HI 800 209 E Rev. 2.00...
  • Page 15: Status Indicators

    If the measurement input is overloaded over a longer time period, the zero and final values must be checked. For this reason, HIMA recommends to use the internal module supply and to configure it using the corresponding signal (Transmitter Used [BOOL] ->...
  • Page 16: Product Data

    3 Product Description MI 24 01 The voltage limits of the outputs are safely monitored. If the error limits are exceeded, an error bit is set. For supplying a channel, the voltage output assigned to the input must be used (e.g., S1+ with AI1+).
  • Page 17: Table 10: Default Values For The Analog Inputs

    MI 24 01 3 Product Description Analog inputs, default values Open-circuit and Freely configurable values, e.g., short-circuit monitoring 3.6 mA (360 digits) Parameter Threshold LOW [INT] -> 21 mA (2100 digits) Parameter Limit Value HIGH [INT] -> (in accordance with NE 43) OC = open-circuit SC = Short-circuit Table 10: Default Values for the Analog Inputs...
  • Page 18: Product Data Mi 24 014

    3 Product Description MI 24 01 Supply outputs Nominal voltages 8.2 VDC / 26 VDC, switchable for each group Tolerance  5 % Safely monitored limits Range 8.2 V 7.6...8.8 V, (tolerance range: 7.3...9.1 V) Range 26 V 24.3...27.7 V, (tolerance range: 24.0...28.0 V) Current limiting >...
  • Page 19: Start-Up

    MI 24 01 4 Start-up Start-up To start up the controller, it must be mounted, connected and configured in the programming tool. Installation and Mounting The module is mounted in the subrack of the modular HIMatrix F60 system. When laying cables (long cables, in particular), take appropriate measures to avoid interference, e.g., by separating the signal lines from the power lines.
  • Page 20: Analog Inputs

    4 Start-up MI 24 01 4.1.2 Analog Inputs Only shielded cables may be connected to the analog inputs. Each analog input must be connected to a twisted pair of wires. The shielding must be connected to the controller and the sensor housing and earthed on one end to the controller side to form a Faraday cage.
  • Page 21: Digital Inputs

    MI 24 01 4 Start-up 4.1.3 Digital Inputs Only shielded cables may be connected to the digital inputs. Each digital input must be connected to a twisted pair of wires. The shielding must be connected to the controller and the sensor housing and earthed on one end to the controller side to form a Faraday cage.
  • Page 22: Pin Assignment For The Mi 24 01 Module

    4 Start-up MI 24 01 4.1.5 Pin Assignment for the MI 24 01 Module Pin assignment of group 1: channels 1..8: Pin designation Function, Description channel A 01 Supply channel 1 (for channels 1...8) A 02 Ground channel 1 B 01 DI1+ Digital input 1 B 02...
  • Page 23: Table 17: Pin Assignment Of Channels 9

    MI 24 01 4 Start-up Pin assignment of group 2: channels 9..16: Pin designation Function, Description channel A 17 Supply channel 9 (for channels 9...16) A 18 Ground channel 9 B 17 DI9+ Digital input 9 B 18 AI9+ Analog input 9 A 19 S10+ Supply channel 10 (for channels 9...16)
  • Page 24: Table 18: Pin Assignment Of Channels 17

    4 Start-up MI 24 01 Pin assignment of group 3: channels 17..24: Pin designation Function, Description channel A 33 S17+ Supply channel 17 (for channels 17...24) A 34 I17- Ground channel 17 B 33 DI17+ Digital input 17 B 34 AI17+ Analog input 17 A 35...
  • Page 25: Surges On Digital Inputs

    MI 24 01 4 Start-up 4.1.5.1 Surges on Digital Inputs Due to the short cycle time of the HIMatrix systems, a surge pulse as described in EN 61000-4-5 can be read in to the digital inputs as a short-term high level. The following measures ensure proper operation in environments where surges may occur: 1.
  • Page 26: Mounting The Mi 24 01 In Zone 2

    (EC Directive 94/9/EC, ATEX) The module is suitable for mounting in zone 2. Refer to the corresponding declaration of conformity available on the HIMA website. When mounting the device, observe the special conditions specified in the following section. Specific Conditions X 1.
  • Page 27: Power Dissipation Of The Mi 24 01

    MI 24 01 4 Start-up 4.1.8 Power Dissipation of the MI 24 01 The power dissipation resulting from the measurement checks performed on the MI 24 01 in idle state is: 24 V x 230 mA = 5.5 W (power dissipation in idle state) The following chapter examines how the power dissipation varies if transmitters or proximity switches are connected.
  • Page 28: Configuration

    4 Start-up MI 24 01 Configuration The module can be configured using a programming tool, SILworX or ELOP II Factory. Which programming tool should be used, depends on the revision status of the operating system (firmware):  SILworX is required for CPU operating system version 7 and higher. ...
  • Page 29: Line Control

    MI 24 01 4 Start-up 4.2.2 Line Control Line control is not possible for the MI 24 01 module, e.g., on EMERGENCY STOP inputs complying with Cat. 4 and PL e in accordance with EN ISO 13849-1. However, the digital and analog inputs can be configured for detecting short-circuits or open- circuits as follows: ...
  • Page 30: Analog And Digital Outputs

    4 Start-up MI 24 01 4.3.2 Analog and Digital Outputs The following tables present the statuses and parameters for the output module in the same order as given in the Hardware Editor. 4.3.2.1 Tab Module The Module tab contains the following system parameters: System parameter Data type Description...
  • Page 31: Tab Mi 24 01_1: Channels

    MI 24 01 4 Start-up System parameter Data type Description Transmitter USINT Switching of the transmitter supply for each group: Voltage[0x] 8.2 V 26.0 V Table 21: SILworX - System Parameters for Analog and Digital Outputs, Module Tab 4.3.2.2 Tab MI 24 01_1: Channels The MI 24 01_1: Channels tab contains the following system parameters: System parameter Data type...
  • Page 32: Configuration With Elop Ii Factory

    4 Start-up MI 24 01 Configuration with ELOP II Factory 4.4.1 Configuring the Inputs and Outputs The signals previously defined in the Signal Editor (Hardware Management) are assigned to the individual channels (inputs and outputs) using ELOP II Factory. Refer to the system manual for the modular F60 system or the online help for more details.
  • Page 33: Analog And Digital Inputs

    MI 24 01 4 Start-up 4.4.3 Analog and Digital Inputs System signal Description Mod.SRS [UDINT] Slot number (System.Rack.Slot) Mod.Type [UINT] Type of module, target value: 0xF609 [62 985 Mod. Error Code Error codes for the module [WORD] Coding Description 0x0000 I/O processing, if required with errors see other error codes 0x0001...
  • Page 34 4 Start-up MI 24 01 System signal Description MI[xx].Hysteresis Upper limit for low level of MI[xx].DI Value [INT] MI[xx].Hysteresis Low limit for HIGH level of MI[xx].DI Value HIGH [INT] MI[xx].Transmitter MI channel used with transmitter supply: Used [BOOL] TRUE = used FALSE = not used Transmitter Switching of the transmitter supply for each group:...
  • Page 35: Connection Variants

    MI 24 01 4 Start-up Connection Variants In the following examples, external devices are connected to the inputs of the MI 24 01 module. All cables are shielded and the shielding is connected to the F60 earth grid. 4.5.1 Connecting the Shielding to the F60 Earth Grid The cables are led vertically downwards and secured with 2 cable straps to the earth grid guide.
  • Page 36: Figure 8: Connection To A Two-Wire Transmitter

    4 Start-up MI 24 01 Transmitter F60 Earth Grid Figure 8: Connection to a Two-Wire Transmitter Transmitter F60 Earth Grid Figure 9: Connection to a Three-Wire Transmitter Proximity Switch F60 Earth Grid Figure 10: Connection to a Proximity Switch Page 36 of 48 HI 800 209 E Rev.
  • Page 37: Figure 11: Connection To A Mechanical Contact

    MI 24 01 4 Start-up 10 k MI 24 01 Contact F60 Earth Grid Figure 11: Connection to a Mechanical Contact Safety-related applications other than those specified here are not permitted. HI 800 209 E Rev. 2.00 Page 37 of 48...
  • Page 38: Operation

    5 Operation MI 24 01 Operation The module runs within a HIMatrix base plate and does not require any specific monitoring. Handling Handling of the controller during operation is not required. Diagnosis A first diagnosis results from evaluating the LEDs, see Chapter 3.4.3. The module diagnostic history can also be read using the programming tool.
  • Page 39: Maintenance

     Perform the proof test 6.2.1 Loading the Operating System HIMA is continuously improving the operating system of the F60 central module. HIMA recommends to use system downtimes to load the current version of the operating system into the F60 controller.
  • Page 40: Decommissioning

    7 Decommissioning MI 24 01 Decommissioning Remove the supply voltage of the PS 01 supply module to decommission the module. Afterwards pull out the pluggable screw terminal connector blocks for inputs and outputs and the Ethernet cables. Page 40 of 48 HI 800 209 E Rev.
  • Page 41: Transport

    MI 24 01 8 Transport Transport To avoid mechanical damage, HIMatrix components must be transported in packaging. Always store HIMatrix components in their original product packaging. This packaging also provides protection against electrostatic discharge. Note that the product packaging alone is not suitable for transport.
  • Page 42: Disposal

    MI 24 01 Disposal Industrial customers are responsible for correctly disposing of decommissioned HIMatrix hardware. Upon request, a disposal agreement can be arranged with HIMA. All materials must be disposed of in an ecologically sound manner. Page 42 of 48...
  • Page 43: Appendix

    MI 24 01 Appendix Appendix Glossary Term Description Address resolution protocol: Network protocol for assigning the network addresses to hardware addresses Analog input Analog output Communication module Cyclic redundancy check Digital input Digital output ELOP II Factory Programming tool for HIMatrix systems Electromagnetic compatibility European norm Electrostatic discharge...
  • Page 44: Index Of Figures

    Appendix MI 24 01 Index of Figures Figure 1: Sample Type Label Figure 2: Block Diagram Figure 3: Front View Figure 4: Pin Designation for the MI 24 01 Module Figure 5: Label for Ex Conditions Figure 6: Connection of the Shielding to the F60 Earth Grid Figure 7: Connection to a Current Source Figure 8:...
  • Page 45: Index Of Tables

    MI 24 01 Appendix Index of Tables Table 1: Programming Tools for HIMatrix F60 Table 2: Additional Relevant Documents Table 3: Environmental Requirements Table 4: Available Variants Table 5: Status Indicators Table 6: I/O LEDs Table 7: Outputs for Transmitter and Proximity Switch Supply Table 8: Product Data Table 9:...
  • Page 46: Index

    Appendix MI 24 01 Index block diagram..........13 LEDs............15 diagnosis.............38 line control ..........29 fault reaction safety function ..........11 analog inputs ...........11 specifications..........16 digital inputs ..........11 surge ............25 front view.............14 Page 46 of 48 HI 800 209 E Rev. 2.00...
  • Page 48 HIMA Paul Hildebrandt GmbH + Co KG P.O. Box 1261 68777 Brühl, Germany Phone: +49 6202 709-0 Fax: +49 6202 709-107 E-mail: info@hima.com Internet: www.hima.com (1334)

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