Delta Modulon Series User Manual
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Delta Modulon Series User Manual

Delta Modulon Series User Manual

Three phase 15-105 kva 208vac external battery cabinet
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The power behind competitiveness
Delta UPS - Modulon Family
DPH Series, Three Phase
15-105 kVA 208Vac
External Battery Cabinet
User Manual
www.deltapowersolutions.com

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  • Page 1 The power behind competitiveness Delta UPS - Modulon Family DPH Series, Three Phase 15-105 kVA 208Vac External Battery Cabinet User Manual www.deltapowersolutions.com...
  • Page 2 Manual in whole or in part is prohibited without the prior written permission of Delta. Given that Delta will continuously improve and develop the product, changes may be made to the information in this Manual at any time without obligation to notify any person of such revision or changes.

  • Page 3: Table Of Contents

    Delta Battery Module (Optional) ................6     3.1 Package Inspection ..................6   3.2 Wiring Diagram of the Delta Battery Module without Batteries (Optional) ..8   Installation and Wiring ................... 9     4.1 Before Installation and Wiring ................9  ...

  • Page 4: Product Introduction

    1. Product Introduction The Delta External Battery Cabinet is applicable to DPH-60K-LV and DPH-105K-LV UPS and should be used with the Delta Battery Module (optional). When the UPS is operating, during a power outage, the battery modules will provide DC power to maintain the UPS operation to supply power to the critical loads.

  • Page 5: Important Safety Instructions

    Battery Cabinet to completely cut off the battery source.  Make sure Battery Cabinet disconnect to UPS before performing battery modules replacement.  Only use the battery modules from Delta. Never use old and new battery modules at the same time.
  • Page 6 The number of batteries/battery modules must meet UPS requirements.   The AH of Battery Cabinet must meet or larger than UPS requirements. It is determined by the number of battery modules.  Do not reverse or short circuit the polarity +, –, and N when connecting the batteries because this will destroy the device and constitute a risk of electric shock or fire.

  • Page 7: Delta Battery Module (Optional)

    3. Delta Battery Module (Optional) Item Function Delta Battery Module To be installed in the Delta external battery cabinet. (with batteries) Provides the space for batteries to be installed. For details, please refer to 3.2 Wiring Diagram of the Delta Battery Module without Batteries Delta Battery Module (Optional).
  • Page 8  Delta Battery Module (without batteries) Item Q’ty Battery Module Battery Fuse Detection Wire Battery Interconnection Cable Cable Tie Operation Manual Modulon DPH Series...

  • Page 9: Wiring Diagram Of The Delta Battery Module Without Batteries (Optional)

    3.2 Wiring Diagram of the Delta Battery Module (Optional) without Batteries (Figure 3: Delta battery module without batteries (optional)_ battery interconnection) (Figure 4: Delta battery module without batteries (optional)_ internal wiring diagram) For installation details, please refer to the Operation Manual included in the battery module’s package.

  • Page 10: Installation And Wiring

    & cover removal, maintenance and operation. If you want to execute any action mentioned above by yourself, the action must be under the supervision of authorized Delta engineers or service personnel. If you use a forklift or other equipment to move the Battery Cabinet, please make sure its load bearing is sufficient.

  • Page 11: Installation Environment

    4.2 Installation Environment  Install the Battery Cabinet indoors. Do not place it outdoors.  Make sure that transportation routes (e.g. corridors, door gates, elevators, etc.) and installation area can accommodate and bear the weight of the Battery Cabinet, UPS and handling equipment.

  • Page 12: Battery Cabinet Transportation

    For safety concerns, we suggest that you:  (1) Equip surroundings of the installation area with CO or dry powder fire extinguishers. (2) Install the Battery Cabinet in an environment where fireproof materials are used to construct the walls, floors and ceilings. (3) Install the Battery Cabinet on a floor that is made of noncombustible materials.
  • Page 13 NOTE: 1. The Battery Cabinet is fixed on the pallet with two balance supports. When removing them, pay attention to the movement of the casters to avoid accidents. 2. Please refer to the Unpacking Guide attached to the Battery Cabinet’s external wooden box for the location of the balance supports.

  • Page 14: Fixing The Battery Cabinet

    4.4 Fixing the Battery Cabinet Please follow the steps below: (1) Before fixing the Battery Cabinet in a designated installation area, please double- check whether the area’s floor weight loading is sufficient to bear the Battery Cabinet, UPS and handling equipment (i.e. forklift) to avoid accidents. For Battery Cabinet floor weight loading information, please refer to Table 1.
  • Page 15 (4) Use an 11/16” (17 mm) socket wrench and three M10 screws (originally used to fix the rear balance support on the pallet) to install the rear balance support (removed during the unpacking process) at the rear of the Battery Cabinet. Use the three expansion screws and nuts (provided by service personnel) to fix the rear balance support on the ground to avoid Battery Cabinet movement.

  • Page 16: Pre-Wiring Warnings

    2. Before wiring, please read 4.6 Installation Procedures thoroughly. 3. Only authorized Delta engineers or service personnel can perform installation, wiring, panel & cover removal, maintenance and operation. If you want to execute any action mentioned above by yourself, the action must be under the supervision of authorized Delta engineers or service personnel.
  • Page 17 Table 2: specifications of the cables DPH-LV-B Battery Cabinet 18Ah 27Ah 36Ah 45Ah 54Ah 63Ah 72Ah Capacity Battery Module Q’ty Rated 124A 165A 206A 248A 289A 330A current 2/ 0 4/ 0 1/ 0 2/ 0 3/ 0 4/ 0 6 AWG 2 AWG Recom-...
  • Page 18 NOTE: 1. In accordance with National Electrical Codes (NEC), please install a suitable conduit and bushing for cable protection. 2. Please refer to national and local electrical codes for acceptable non-fuse breakers and cable size. 3. Use 194°F (90°C) copper wires. 4.

  • Page 19: Installation Procedures

    4.6 Installation Procedures (1) Open the Battery Cabinet’s front door, and you will see the internal mechanisms including a wiring terminal cover, a breaker, and eight layers of battery modules with covers. Please refer to Figure 9. Figure 9: battery cabinet internal view (front view with door open)
  • Page 20 (2) Please remove the wiring terminal cover (see Figure 10), and you will see the wiring terminals shown in Figure 11. Figure 10: wiring terminal cover_ screw location Figure 11: wiring terminals Modulon DPH Series...
  • Page 21 (3) For battery module installation, please remove the cover of the battery module. See Figure 12 ~ Figure 14. Figure 12: remove the seven screws Figure 13: remove the battery cover...
  • Page 22 Figure 14: battery cabinet internal view after removing the battery cover (4) Insert the battery module into the battery module slot until it snaps into place. Please refer to Figure 15. NOTE: Please pay attention to the cables on the left and right sides, which do not hinder the loading of the battery modules.
  • Page 23 Figure 15: insert the battery module (5) Connect the two cables from the sides of the cabinet into the battery modules. See Figure 16. Also, connect the three cables from each battery modules into another one. See Figure 17. NOTE: The three cables in the middle should be placed in the hook groove to avoid extrusion.
  • Page 24 Figure 17: connect the battery modules to each other (6) There are eight layers. Four battery modules should be installed in a layer at the same time. See Figure 18 ~ Figure 19. Figure 18: internal view after inserting all battery modules (without cables) Modulon DPH Series...
  • Page 25 Figure 19: internal view after insert all battery modules (with cables) (7) Install the battery cover with seven screws when you finish inserting the battery modules with cables. See Figure 20. Figure 20: install the battery cover into the cabinet...

  • Page 26: Function Contact

    4.7 Function Contact  Please refer to Table 3 and Figure 21 for the function contact of the Battery Cabinet. Table 3: function contact of battery cabinet Item of Function Contact Description Connects to the UPS’s input dry contact which is set BATT.
  • Page 27 120W or under 24Vdc, the tripping device may not work. The power must be supplied from an isolated power source. 2. For installation of the power supply device, please contact Delta customer service. Only authorized Delta engineers or service personnel can perform the installation.

  • Page 28: Technical Specifications

    5. Technical Specifications Delta Battery Cabinet Applicable to DPH-60K-LV & DPH-105K-LV UPS Battery Voltage ±168Vdc Maximum Number of Battery Strings Maximum Number of Battery Modules 23.62” × 33.46” × 78.74 ” Dimensions (W × D × H) (600 × 850 × 2000 mm) Weight w/ Full Battery Modules 2123.1 lb (963 kg)
  • Page 29 Delta Battery Module Applicable to DPH-60K-LV & DPH-105K-LV UPS Vendor Hitachi Battery Type UPS12580 Q’ty 6.09” × 20.81” × 4.35” Dimensions (W × D × H) (154.7 × 528.7 × 110.5 mm) Weight w/ Full Batteries 51.81 lb (23.5 kg) 32 ~ 104°F (0 ~ 40°C)

  • Page 30: Appendix: Warranty

    Appendix : Warranty Seller warrants this product, if used in accordance with all applicable instructions, to be free from original defects in material and workmanship within the warranty period. If the product has any failure problem within the warranty period, Seller will repair or replace the product at its sole discretion according to the failure situation.
  • Page 31 - Regional Office The United States Australia Delta Electronics (Americas) Ltd. Delta Energy Systems Australia Pty Ltd. 46101 Fremont Blvd. Fremont, CA 94538 Unit 20-21, 45 Normanby Road, Notting Hill VIC 3168, Australia T +1 510 344 2157 T +61 3 9543 3720 E ups.na@deltaww.com...
  • Page 32 5013278600...

This manual is also suitable for:

Dph seriesDph-lv-bDph-60k-lvDph-105k-lv

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