Page 1
NEO 8000 Scalability Upgrade Installation Guide Part Number 104370-102 Release Date 07/2005...
Page 2
Overland Storage. Overland Storage provides this manual as is, without warranty of any kind, either expressed or implied, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose.
Overview This installation guide provides instructions and information required for installing an Overland Storage Horizontal Robotics Assembly (HRA) in a NEO 8000™ library system comprised of two library units. It assumes you are familiar with basic functions of your computer and networking.
Overland Storage Technical Support For more assistance, search for help at: http://support.overlandstorage.com/ Our Overland Storage Technical Support staff is also available to assist you by phone at: 1.877.654.3429 (Toll-free and active only in US and Canada) 1.858.571.5555 x5 (Worldwide) On normal business days 6 AM through 5 PM (California time) excluding Overland holidays.
Table of Contents Preface Overview ............................iii Manual Organization ........................iii Conventions ..........................iv Overland Storage Technical Support ..................iv Chapter 1 - Introduction Installation Process Overview ....................1-1 Required Tools ........................1-2 Suggested Items ......................... 1-2 HRA Parts Locations ........................1-2 Electrostatic Discharge Information ..................
Page 6
ABLE OF ONTENTS Configure the Library System ....................6-1 Reinstall Library Components ....................6-3 Appendix A - Troubleshooting Robotics Hangs ......................... A-1 Lost Contact with Slave Unit ....................A-1 Library Unit Fails to Get Cartridge from HRA ................. A-1 Slave Unit Not Recognized ...................... A-2 Index 104370-102 07/2005...
Page 7
Figure 2-2: Power Strip Circuit Breakers ................... 2-2 Figure 2-3: Power Supply Power ON/OFF Switch ON Position..........2-2 Figure 2-4: NEO 8000 Front Panel ..................... 2-2 Figure 2-5: Verify Minimum Firmware Level................2-3 Figure 2-6: Library Panel Cover Removal Example..............2-5 Figure 2-7: Example Removing Door Hinge Pin..............
Page 8
IST OF IGURES Figure 6-3: Starting the Cartridge Cycle Test ................6-3 Appendix A - Troubleshooting viii 104370-102 07/2005...
Installation Process Overview Described below are the major steps required to install the HRA in your NEO 8000 system. Unless otherwise noted, all hardware is included in the HRA kit.
NTRODUCTION Required Tools These tools are required for the proper removal and replacement of the HRA. • #1 and #2 Phillips Screwdrivers • #2 Stubby Phillips Screwdriver • 6" or 10" Spirit Level (15cm or 25cm) • 36" Level with Straight Edge (90cm) •...
NTRODUCTION Electrostatic Discharge Information A discharge of static electricity can damage static-sensitive devices. Proper packaging and grounding techniques are necessary precautions to prevent damage. To prevent electrostatic damage, observe the following precautions. • Transport products in static-safe containers such as conductive tubes, bags, or boxes. •...
Chapter 2: Pre-Installation Processes The HRA is intended to be physically mounted between two NEO 8000 libraries. An HRA kit may include the following: • Site Survey • Factory-assembled HRA • Mounting Bracket assembly components • Replacement Mail Slot PWA with an additional connector for the HRA sensor •...
Figure 2-3: Power Supply Power ON/OFF Switch ON Position c. At the front of the library, press anywhere on the GUI touch screen or press the Power ON/OFF button to apply power to the library. ON/OFF Switch GUI Screen Figure 2-4: NEO 8000 Front Panel 2–2 104370-102 07/2005...
2.01 to 4.05.) Obtaining the Current Firmware File The latest release of the firmware can be obtained from the Overland Storage ftp site. 1. Point your browser to: ftp://ftp.overlandstorage.com/outgoing/nextgen. 2. Download the latest firmware file neo8000_nnn.bin (were “nnn” represents the latest version number).
Store the drawers in a safe place until ready to reinsert them. Power Down the Libraries WARNING: Working with a powered NEO 8000 library may cause physical harm and severe damage to unit’s circuitry. Always power down a library before removing any panels.
NSTALLATION ROCESSES Figure 2-6: Library Panel Cover Removal Example 2. Remove the screws that secure the left panel and carefully remove it (see Figure 2-6). 3. Repeat Steps 1–2 for the Slave unit. Remove Library Doors Remove both the front and rear doors on both units. 1.
NSTALLATION ROCESSES CAUTION: Be sure to note the number of nylon washers between each particular set of hinge blocks and retain them. Failure to reinstall the proper number of washers between their respective hinge blocks may cause the door to not operate properly. 2.
Chapter 3: Prepare the Libraries This section prepares the two libraries for the installation of the HRA by installing the additional wiring and mounting brackets. Verify Cable Channel Status On earlier production units, the plastic cable channel at the right-rear of the Master unit was one piece.
REPARE THE IBRARIES 1. Use four M4x8mm screws from the Mounting Bracket kit to attach the upright bracket to the base assembly (see Figure 3-2). Upright Bracket M4x8mm Screws Base Assembly D-clamps Figure 3-2: Mounting Bracket Assembly for HRA (D-clamps Attached) 2.
REPARE THE IBRARIES 5. Use five M4x10mm screws to attach the assembly to the bulkhead. M4x10mm Screws Figure 3-4: Location of Mounting Bracket Screw Holes 6. Run the Mounting Bracket assembly sensor cable to the Magazine Latch assembly. Route it in the small cable channel or behind the vertical angle support securing it in the cable clip.
REPARE THE IBRARIES Figure 3-5: Magazine Latch Assembly Location IMPORTANT: Follow electrostatic discharge (ESD) protocols when handling the card. 1. On the Master unit, examine the Mail Slot PWA (see Figure 3-6) on the Magazine Latch assembly to determine if it needs to be replaced. •...
REPARE THE IBRARIES Old PWA (must be replaced) New PWA Figure 3-6: Old and New Mail Slot PWA 2. The Magazine Latch assembly is mounted in a long slot. Mark the exact position so the assembly can be reinstalled accurately. 3.
REPARE THE IBRARIES 7. Connect all six cables, including J5 from the Mounting Bracket assembly, to the appropriate connections on the new PWA. 8. Reinstall the Magazine Latch assembly with the two retained screws, using the reference mark to align the assembly before tightening the screws. 9.
REPARE THE IBRARIES 4. Connect the HRA Master Signal Cable to J8 (see Figure 3-9). Master Signal Cable Figure 3-9: Master Signal Cable Connection 5. Push the fan/card cage back in place and refasten it with the retained screws. CAUTION: Be sure to use the 10mm for the fan assembly.
REPARE THE IBRARIES 2. At the Master unit, unplug the 2 short power cords from the Robotics Power Supply bay (middle left; see Figure 3-10). Figure 3-10: Location of Robotics Power Supply Bay Power Cords 3. Remove the four M4x6mm FH screws on the Robotics Power Supply bay (see Figure 3-11).
REPARE THE IBRARIES 5. Connect the Master Power Wiring Harness to any one of the available connectors (CN9–CN15; see Figure 3-12). Use Any Available Connector Figure 3-12: Power Supply Bay Assembly Connectors 6. Push the power supply bay back in place, refasten it with the retained screws, and reattach the power cords.
REPARE THE IBRARIES 3. Pull the fan/card cage out far enough to access the connectors located on the back of the cage (see Figure 3-13). 4. Connect the HRA Slave Signal Cable to J7. Slave Signal Cable Figure 3-13: Slave Signal Cable Connection 5.
REPARE THE IBRARIES Center-Right Access HRA Cable & Wiring Harness Figure 3-14: Rear of Slave Unit Showing Wiring Exiting Access d. Position the cable so that the Master and Slave libraries can be placed next to each other without damaging or trapping the cable. e.
Page 30
REPARE THE IBRARIES 5. Connect the Slave Power Wiring Harness to any one of the available connectors (CN9–CN15; see Figure 3-12). 6. Push the power supply bay back in place, refasten it with the retained screws, and reattach the power cords. 7.
Chapter 4: Connect the Libraries Once all the wiring is installed and positioned, you are ready to bolt the Master and Slave units together. Install the Connector Bolts Install the hex bolts on the Master unit. Use the third hole from the front and the third hole from the back on the two braces located at the first and third braces (see Figure 4-1).
ONNECT THE IBRARIES NOTE: Be sure at least 0.5" (1.27cm) of the tip of the bolt extends beyond the nuts so it can be positioned through the hole on the Slave unit. c. Push the bolt back through the brace so only the coupling nuts are outside the edge of the library (see Figure 4-2).
ONNECT THE IBRARIES 5. Repeat Step 3 for one of the rear leveler feet. 6. Using a wrench, turn each foot 1/6th increment, one after the other, until you have turned each foot one full turn. NOTE: Be sure the library has been raised high enough so none of the casters touch the floor. 7.
ONNECT THE IBRARIES 3. Repeat Steps 3–11 “Position and Level the Master Unit” on page 4-2 to level the Slave unit. Be sure to maintain the 24.3" (61.72cm) spacing between the Mounting Bracket assemblies. Confirm Mounting Bracket Assembly Alignment Confirm Mounting Bracket assemblies are level and parallel with each other. 1.
ONNECT THE IBRARIES Complete the Slave Wiring Routing Position and route the signal cable and power wiring harness from the Slave unit to the Master unit. 1. Route the Slave Signal Cable through the D-clamps on the back sheet metal of the Master unit to the left side.
Page 36
ONNECT THE IBRARIES 4–6 104370-102 07/2005...
Chapter 5: Install the HRA You are now ready to install the HRA into the connected library system. Attach the HRA Attach the HRA to the Mounting Bracket assemblies. 1. Feed the HRA through the libraries above the Mounting Bracket assemblies. CAUTION: Be careful not to damage the sensors mounted on the brackets.
NSTALL THE 3. Loosely secure the HRA with one M4x10mm PH screw to each Mounting Bracket assembly. M4x10mm Screws Figure 5-3: Screw Locations to Attach the HRA to the Brackets 4. Using the drive belt, operate the shuttle by hand the full length of the HRA to ensure that there are no obstructions that interfere with its travel.
NSTALL THE Slave Power Master Power Connection (J1) Connection (J2) Slave Signal Connection (J3) Master Signal Connection (J4) Figure 5-4: HRA PWA Connectors 7. Use extra clamps to secure any excess wiring or cables against the back sheet metal. Install the VIA Router Card Install the VIA 8-port Router card in the Master unit to allow control of the Slave units.
NSTALL THE Figure 5-5: Inserting the VIA Router Card into the Master Library 2. Connect one of the RJ-45 patch cables (P/N 973174-105) from the ethernet port on the Master Library Controller to Port 1 (see Figure 5-6) on the VIA card. Port 2 Port 1 Figure 5-6: VIA 8-port Router Card...
NSTALL THE Prepare the Library System for Use Replace and reattach all removed or loosened library functional components. WARNING: Exercise care when reinserting the media drawers into the library units. Fully-loaded drawers weigh approximately 58 pounds (26.3 kg). 1. Reinstall any removed brackets, drives, and drive covers using the retained screws. 2.
You are now ready to power on the library system and check the functionality of the HRA. WARNING: Exercise caution when working around a powered NEO 8000 library system when panels and access covers are removed. Contact with internal components may cause physical harm and severe damage to unit’s circuitry.
ONFIGURE THE YSTEM 3. On the Master unit, select: Menu > Edit Options Library > > > Module Configuration > Master (see Figure 6-2). Figure 6-2: Configure Master Unit During the Master unit reboot, the HRA will initialize by moving to the end of the channel and back.
ONFIGURE THE YSTEM Figure 6-3: Starting the Cartridge Cycle Test NOTE: The GUI refers to the HRA as “Pass-Thru” on the diagnostic status screen. 6. Allow the Cartridge Cycle test to run for 30 minutes or 20-25 HRA iterations. Reinstall Library Components Complete the installation by reinstalling previously removed panels and doors.
Page 46
ONFIGURE THE YSTEM 6–4 104370-102 07/2005...
Appendix A: Troubleshooting This appendix provides some solutions to possible problems that might be encountered using a NEO 8000 library system with an HRA installed. If necessary, contact Overland Storage Technical Support (see the “Preface”). Robotics Hangs While moving cartridges between library units, the library robotics hang.
ROUBLESHOOTING Slave Unit Not Recognized During POST, the Master unit fails to recognize the Slave unit. Possible Cause Suggested Resolution The HRA power cables are Move the HRA power cables to the Robotics Power Supply in connected to the Drives 1-6 Power the middle of the units.
Need help?
Do you have a question about the NEO 8000 and is the answer not in the manual?
Questions and answers