Table Of Contents - Challenge CHAMPION 305 Instructions And Parts Manual

1.0 Introduction .......................................................................................................................................2
2.0 Safety ................................................................................................................................................6
2.1 Precautions ...................................................................................................................................6
2.2 Power Lockout Procedure ............................................................................................................6
2.3 Warning Label Definitions .............................................................................................................7
3.0 Packing List .......................................................................................................................................9
4.0 Specifications ................................................................................................................................. 10
5.0 Footprint ......................................................................................................................................... 11
6.0 Installation & Setup ........................................................................................................................ 12
6.1 Inspecting Shipment .................................................................................................................. 12
6.2 Uncrating ................................................................................................................................... 12
6.3 Lifting Instructions ...................................................................................................................... 12
6.4 Moving Instructions .................................................................................................................... 13
6.5 Cleaning ..................................................................................................................................... 13
6.6 Assembly ................................................................................................................................... 13
6.7 Hydraulic Power Unit Removal .................................................................................................. 14
6.8 Hydraulic Check ......................................................................................................................... 14
6.9 Power Hook-Up ......................................................................................................................... 15
7.0 Operation ....................................................................................................................................... 17
7.1 Power - Main Switch ................................................................................................................. 17
7.2 Table Light ................................................................................................................................. 17
7.3 Presetting the Backgauge ......................................................................................................... 18
7.4 Backlash Indicator ..................................................................................................................... 18
7.5 Backgauge Lock ........................................................................................................................ 18
7.6 IN/MM Toggle Key ..................................................................................................................... 18
7.7 Making a Cut .............................................................................................................................. 18
7.8 Turning Off the Hydraulic Motor ................................................................................................ 19
7.9 Jogging Aid ................................................................................................................................ 19
7.10 Pre-Clamping ........................................................................................................................... 19
7.11 Air Table ON/OFF .................................................................................................................... 19
7.12 Adjusting the Clamp Pressure ................................................................................................. 19
7.13 Knife Down Mode .................................................................................................................... 20
7.14 Electric Eyes ............................................................................................................................ 20
7.15 False Clamp Plate ................................................................................................................... 20
7.16 Operating Tips ......................................................................................................................... 21
8.0 Knife Installation/Changing ............................................................................................................ 22
8.1 Knife Removal ........................................................................................................................... 23
8.2 Knife Installation ........................................................................................................................ 24
8.3 Knife Care Tips .......................................................................................................................... 26
8.3.1 Knife Blade Life .................................................................................................................. 26
8.3.2 Cutting Stick ....................................................................................................................... 27
8.3.3 Bevel Angle ........................................................................................................................ 27
8.3.4 Helpful Suggestions ........................................................................................................... 27
8.3.5 Knife Care........................................................................................................................... 27
Maintenance Section ............................................................................................................................ 29
9.0 Cleaning ......................................................................................................................................... 30
9.1 Table .......................................................................................................................................... 30
9.2 Console ...................................................................................................................................... 31
9.3 Machine Frame .......................................................................................................................... 31
10.0 Lubrication .................................................................................................................................... 32
11.0 Hydraulic System ......................................................................................................................... 35

TABLE OF CONTENTS

1.0 Introduction
3