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Champion 305 XD
Challenge Champion 305 XD Manuals
Manuals and User Guides for Challenge Champion 305 XD. We have
3
Challenge Champion 305 XD manuals available for free PDF download: Technical Service And Parts Manual, Instructions And Parts Manual, Operator's Manual
Challenge Champion 305 XD Instructions And Parts Manual (132 pages)
Brand:
Challenge
| Category:
Paper Cutters
| Size: 2 MB
Table of Contents
Introduction
3
Table of Contents
4
Safety Precautions
8
Power Lock out Procedure
8
Packing List
9
Specifications
9
Warning Label Definitions
10
Installation & Setup
11
Shipping Damage
11
Uncrating
11
Lifting Instructions
11
Assembly
12
Table out
12
Power Hook-Up
14
Three Phase Hook up
14
Hydraulic Check
14
Watch Setup Voltage
14
Single Phase Hook up
15
Knife Changing
16
Knife Removal
16
Knife Installation
17
False Clamp Plate
18
X Model Operating Instructions
20
Display Panel
20
Using the Machine
20
Main Power Switch
20
In/MM Toggle Switch
21
Making a Cut
21
Jogging Aid
21
Manual Clamping
21
Re-Zeroing the Backgauge
22
Knife down Mode
22
Diagnostics
23
XD Model Operating Instructions
24
Table Light
24
Start up
24
Champion XD Display Panel
26
Send Mode
27
Manual Backgauge Control
27
Soft Keys
27
Arrow Keys
27
Maintenance Mode
28
Language
28
Parameters
28
False Clamp
28
Machine Count
29
Diagnostic
29
Error Code
29
Sensor Data
29
XG Model Operating Instructions
30
Operating Tips
40
Knives
40
Cut Quality
40
Bevel Angle
40
Knife Care
41
Lubrication
42
Hydraulic System
43
Recommended Oils
44
Changing the Oil
44
Alternate Draining Procedure
45
Operator Adjustments
46
Line Lights
46
Bulb Replacements
46
Operator Cleaning
47
Hydraulics
47
Table
47
Console
47
Maintenance Adjustments
49
Squaring the Backgauge
49
Limit Switches
49
Hydraulic up Limit Switch
50
Hydraulic Valve Adjustments
51
Main System Relief Valve
51
Knife down Sequence Valve
51
Clamp Speed Control Damper
52
Check Procedure
52
Clamp Cylinder
53
Clamp Parallel Rod
53
Lead Screw Adjustment Nuts
54
Backgauge Drive Belt Adjustment
54
Knife Bar Gibs
55
Repair and Replacement
56
Fuses
56
Knife Bar Cylinder
56
Pilot Check Valve
57
Troubleshooting
59
Won't Start
59
Cut Buttons Pushed
59
Clamp Not Parallel to Table
59
Noisy and Sluggish Hydraulic System
60
Inaccurate Cutting
60
Backgauge Movement Erratic
60
Drawing of Stock
60
Main Assembly - Front View
61
Main Assembly - Side View
63
Main Assembly - Top View
65
Main Assembly Rear View
67
Power Panel Assembly
79
XD/XG Troubleshooting
97
Description of Error Messages
98
Sensor Data Abbreviations
99
Knife Latch Assembly
100
Bellcrank Assembly
101
Flow Regulator
109
Fuse Charts
110
Paper Deflector
123
Paper Deflector Assembly
123
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Challenge Champion 305 XD Technical Service And Parts Manual (138 pages)
Serial Numbers 07X1360 & Up
Brand:
Challenge
| Category:
Paper Cutters
| Size: 16 MB
Table of Contents
1 Introduction
2
Table of Contents
3
2 Safety
5
Precautions
5
Power Lockout Procedure
5
Warning Label Definitions
6
3 Maintenance Guide
8
Maintenance Adjustments
9
Centering the Backgauge Control Knob
9
Squaring the Backgauge
9
Proximity Switches
10
Hydraulic Valve Adjustments
13
Clamp Cylinder
17
Clamp Parallel Rod
18
Backgauge Gibs
19
Lead Screw Adjustment Nuts
20
Backgauge Drive Belt Adjustment
21
Knife Bar Gibs
21
Repair and Replacement
23
Fuses
23
Knife Bar Cylinder
23
Pilot Check Valve
25
Clamp Return Speed Adjustment
26
4 Troubleshooting
28
5 Schematics & Parts Lists
32
Main Assembly - Front View
32
Main Assembly - Side View
36
Main Assembly- Top View
38
Main Assembly - Rear View
40
Main Assembly - X Model Tables
44
Main Assembly - XG/XT Model Table
46
Main Assembly - Air Table Assembly
48
Main Assembly - Power Panel Wiring- XG/XT - 1 Phase
50
Main Asm. - Front View (Rough)
52
Main Assembly- Electric Eyes
56
Main Assembly- Electric Eyes
58
Main Assembly - Electric Eyes (X, XG, XT)
60
Main Assembly - Wiring -'X' Model - 1Ph
61
Basic Machine Schematic - XG/XT Models
62
Basic Machine Schematic - X Models
64
Power Panel Assembly - 305X
66
Power Panel Asm. - 305X (Blower Opt. Wiring)
70
Power Panel Assembly - 305X - XG/XT Models
72
Interconnection Diagram - 305X - XG/XT Models
78
Interconnection Diagram - 305X
80
Control Console Assembly - 305XG Model
82
Control Console Assembly - 305X
84
Control Console Assembly - XT Model - Color LCD
86
Cut Button Assembly (Obsolete)
88
Cut Button Assembly - (Current)
90
Kit - Ergonomic Touch Switch (Cut Button Option)
92
Line Light Assembly
94
Air Table Blower Assembly - Single Phase
95
Compressor Assembly
96
Backgauge Control Assembly S/N 13X1661 & below
98
Backgauge Control Assembly S/N 13X1662 & above
99
X/XG/XT Troubleshooting
100
Description of Error Messages
101
Sensor Data Abbreviations
102
Encoder Cable Assembly - 305X - X Models
104
Encoder Cable Assembly - 305X - XG/XT Models
105
Knife Latch Assembly
106
Bell-Crank Assembly - Clamp
107
Hydraulic Manifold Assembly
108
Hydraulic Power Unit Assembly
109
Hydraulic Manifold
111
Manifold Assembly
113
Fuse Charts
114
XG/XT Models Label - Power Panel Connection Procedure
115
Model Label - Power Panel Conn. Procedure
116
Warning Label
117
Paper Deflector (Kit Option)
118
Paper Deflector Assembly
119
Extension Tables - 24" X 36" - (Kit Option)
120
Extension Air Tables - 24" X 36" (Kit Option)
122
Back Gauge Tape Kit
124
Electric Eye Kit Instructions - (Obsolete)
126
Electric Eye Kit Instructions - (Current)
132
Jogging Aid Construction Guide
134
Converting 305X Series from Three Phase to Single Phase
135
Knife Lifter Assembly
136
6 Safety System Tests
137
Challenge Champion 305 XD Operator's Manual (64 pages)
Serial Numbers 07X1360 & Up Hydraulic Paper Cutter
Brand:
Challenge
| Category:
Paper Cutters
| Size: 2 MB
Table of Contents
Introduction
2
Table of Contents
3
Safety
6
Precautions
6
Power Lockout Procedure
6
Warning Label Definitions
7
Packing List
9
Specifications
10
Footprint
11
Installation & Setup
12
Inspecting Shipment
12
Uncrating
12
Lifting Instructions
12
Moving Instructions
13
Cleaning
13
Assembly
13
Hydraulic Power Unit Removal
14
Hydraulic Check
15
Power Hook-Up
15
Three Phase Hook-Up
16
Single Phase Hook-Up
17
Champion 305 Diagram
18
Operation X Model
19
Power - Main Switch
19
Presetting the Backgauge
20
Backlash Indicator
20
Backgauge Lock
20
IN/MM Toggle Soft Key
20
Making a Cut
20
Table Light
20
Turning off the Hydraulic Motor
21
Jogging Aid
21
Pre-Clamping
21
Air Table ON/OFF
21
Adjusting the Clamp Pressure
22
Re-Calibrating the Backgauge
22
Knife down Mode
22
Electric Eyes
23
False Clamp Plate
23
Operation - XG Model
24
Using the Machine
24
Power - Main Power Switch
24
Start up
24
Making a Cut
25
Jogging Aid
25
Adjusting the Clamp Pressure
26
Pre-Clamping
26
Knife Change Alarm and Lubrication Alarm
26
Electric Eyes
26
False Clamp Plate
26
Champion XG - Display Panel
27
Definition of Keys
27
Backgauge Glide Control
27
IN/MM Key
27
Air Table ON/OFF Key
27
Send Key
27
Push-Out Key
28
Clear Key
28
Enter Key
28
Priority Add (X/Y) Key
28
Soft Keys
28
Arrow Keys
28
Contrast Control (Only on Serial Numbers 10X1535 and Below)
29
Contrast Control (for Serial Numbers 10X1536 and Up)
29
Manual Backgauge Control
29
Backgauge Glide Control
29
Backgauge Control Knob
29
Backlash Indicator
29
Send Mode
30
Entering Math
30
Entering Fractions
30
Repeat Mode
31
Maintenance Mode
31
Language
31
Parameters
32
Diagnostic
33
Job Mode
34
Lock/Unlocking a Job
34
Copying a Job
34
Erasing a Job
34
Creating a New Job
35
Editing an Existing Job
39
Running a Programmed Job
40
Exiting a Job
40
An Example Job - XG Model
40
Operating Tips
42
Knife Installation/Changing
43
Knife Removal
44
Knife Installation
45
Using the Shielded Knife Lifter
46
False Clamp Plate
47
Knife Care Basics
48
Cut Quality
48
Bevel Angle
49
Helpful Suggestions
49
Knife Care
50
Lubrication
51
Hydraulic System
53
Recommended Oils
54
Changing the Oil
54
Operator Adjustments/Cleaning
56
Line Lights
56
Manual Pressure Reducer - (305X Only)
57
Operator Cleaning
58
Hydraulics
58
Console
59
Machine Base
59
Program Log
60
Channel Log
61
Safety System Tests
62
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