Challenge Champion 305 XT Manuals

Manuals and User Guides for Challenge Champion 305 XT. We have 2 Challenge Champion 305 XT manuals available for free PDF download: Technical Service And Parts Manual, Operator's Manual

Challenge Champion 305 XT Technical Service And Parts Manual (138 pages)

Serial Numbers 07X1360 & Up

Brand: Challenge | Category: Paper Cutters | Size: 16 MB

1 Introduction

2
- Table of Contents
  3
2 Safety

5
3 Maintenance Guide

8
- Maintenance Adjustments
  9
  - Centering the Backgauge Control Knob
    9
  - Squaring the Backgauge
    9
  - Proximity Switches
    10
  - Hydraulic Valve Adjustments
    13
  - Clamp Cylinder
    17
  - Clamp Parallel Rod
    18
  - Backgauge Gibs
    19
  - Lead Screw Adjustment Nuts
    20
  - Backgauge Drive Belt Adjustment
    21
  - Knife Bar Gibs
    21
- Repair and Replacement
  23
  - Fuses
    23
  - Knife Bar Cylinder
    23
  - Pilot Check Valve
    25
  - Clamp Return Speed Adjustment
    26
4 Troubleshooting

28
5 Schematics & Parts Lists

32
6 Safety System Tests

137

Challenge Champion 305 XT Operator's Manual (64 pages)

Serial Numbers 07X1360 & Up Hydraulic Paper Cutter

Brand: Challenge | Category: Paper Cutters | Size: 2 MB

Introduction
2
Table of Contents
3
Safety
6
Precautions
6
Power Lockout Procedure
6
Warning Label Definitions
7
Packing List
9
Specifications
10
Footprint
11
Installation & Setup
12
Inspecting Shipment
12
Uncrating
12
Lifting Instructions
12
Moving Instructions
13
Cleaning
13
Assembly
13
Hydraulic Power Unit Removal
14
Hydraulic Check
15
Power Hook-Up
15
Three Phase Hook-Up
16
Single Phase Hook-Up
17
Champion 305 Diagram
18
Operation X Model
19
Power - Main Switch
19
Presetting the Backgauge
20
Backlash Indicator
20
Backgauge Lock
20
IN/MM Toggle Soft Key
20
Making a Cut
20
Table Light
20
Turning off the Hydraulic Motor
21
Jogging Aid
21
Pre-Clamping
21
Air Table ON/OFF
21
Adjusting the Clamp Pressure
22
Re-Calibrating the Backgauge
22
Knife down Mode
22
Electric Eyes
23
False Clamp Plate
23
Operation - XG Model
24
Using the Machine
24
Power - Main Power Switch
24
Start up
24
Making a Cut
25
Jogging Aid
25
Adjusting the Clamp Pressure
26
Pre-Clamping
26
Knife Change Alarm and Lubrication Alarm
26
Electric Eyes
26
False Clamp Plate
26
Champion XG - Display Panel
27
Definition of Keys
27
Backgauge Glide Control
27
IN/MM Key
27
Air Table ON/OFF Key
27
Send Key
27
Push-Out Key
28
Clear Key
28
Enter Key
28
Priority Add (X/Y) Key
28
Soft Keys
28
Arrow Keys
28
Contrast Control (Only on Serial Numbers 10X1535 and Below)
29
Contrast Control (for Serial Numbers 10X1536 and Up)
29
Manual Backgauge Control
29
Backgauge Glide Control
29
Backgauge Control Knob
29
Backlash Indicator
29
Send Mode
30
Entering Math
30
Entering Fractions
30
Repeat Mode
31
Maintenance Mode
31
Language
31
Parameters
32
Diagnostic
33
Job Mode
34
Lock/Unlocking a Job
34
Copying a Job
34
Erasing a Job
34
Creating a New Job
35
Editing an Existing Job
39
Running a Programmed Job
40
Exiting a Job
40
An Example Job - XG Model
40
Operating Tips
42
Knife Installation/Changing
43
Knife Removal
44
Knife Installation
45
Using the Shielded Knife Lifter
46
False Clamp Plate
47
Knife Care Basics
48
Cut Quality
48
Bevel Angle
49
Helpful Suggestions
49
Knife Care
50
Lubrication
51
Hydraulic System
53
Recommended Oils
54
Changing the Oil
54
Operator Adjustments/Cleaning
56
Line Lights
56
Manual Pressure Reducer - (305X Only)
57
Operator Cleaning
58
Hydraulics
58
Console
59
Machine Base
59
Program Log
60
Channel Log
61
Safety System Tests
62

Challenge Categories

Paper Cutters Trimmer Drill

Lawn Mower

Air Conditioner

More Challenge Manuals

Challenge Champion 305 XT Manuals

Challenge Champion 305 XT Technical Service And Parts Manual (138 pages)

Table of Contents

1 Introduction

2 Safety

3 Maintenance Guide

4 Troubleshooting

5 Schematics & Parts Lists

6 Safety System Tests

Challenge Champion 305 XT Operator's Manual (64 pages)

Table of Contents

Related Products

Challenge Categories