Danfoss VLT CDS 803 Operating Manual
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Danfoss VLT CDS 803 Operating Manual

Danfoss VLT CDS 803 Operating Manual

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Operating Guide
VLT® Compressor Drive CDS 803

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  • Page 1 Operating Guide VLT® Compressor Drive CDS 803...
  • Page 3 Overcurrent Protection 3.2.4.4 UL/Non-UL Compliance 3.2.4.5 Recommendation of Fuses 3.2.5 EMC-correct Electrical Installation 3.2.6 Control Terminals 3.2.6.1 Accessing the Control Terminals 3.2.6.2 Setting the Control Terminals to Run the Compressor 3.2.7 Electrical Wiring Danfoss A/S © 2019.12 AQ321748767627en-000101 / | 3...

  • Page 4: Table Of Contents

    Control Card, 24 V DC Output 6.5.11 Relay Outputs, Enclosure Sizes H3–H5 6.5.12 Relay Outputs, Enclosure Size H6 6.5.13 Control Card, 10 V DC Output 6.5.14 Ambient Conditions Options for VLT® Compressor Drive CDS 803 4 | Danfoss A/S © 2019.12 AQ321748767627en-000101 /...
  • Page 5 The latest software does not always contain the latest updates for the drive. Contact the local sales office for the latest drive updates (in the form of *.upd files), or download the drive updates from the Service and Support download page on www.danfoss.com.
  • Page 6 For more information on UL 508C thermal memory retention requirements, refer to the section Motor Thermal Protection in the product-specific design guide. 1.6 Disposal Do not dispose of equipment containing electrical components together with domestic waste. Collect it separately in accordance with local and currently valid legislation. 6 | Danfoss A/S © 2019.12 AQ321748767627en-000101 / 130R0570...
  • Page 7 AC drives contain high voltage when connected to AC mains input, DC supply, or load sharing. Failure to perform installation, start-up, and maintenance by qualified personnel can result in death or serious injury. Only qualified personnel must perform installation, start-up, and maintenance. Danfoss A/S © 2019.12 AQ321748767627en-000101 / 130R0570| 7...
  • Page 8 LEAKAGE CURRENT HAZARD Leakage currents exceed 3.5 mA. Failure to ground the drive properly can result in death or serious injury. Ensure the correct grounding of the equipment by a certified electrical installer. 8 | Danfoss A/S © 2019.12 AQ321748767627en-000101 / 130R0570...
  • Page 9 This procedure is only valid for VLT® Compressor Drive CDS 803 - S096 (18.2–30 kW/VZH088–VZH170)) Procedure 1. Set parameter 1-90 Motor Thermal Protection to [4] ETR trip 1 to enable the motor thermal protection function. Danfoss A/S © 2019.12 AQ321748767627en-000101 / 130R0570| 9...
  • Page 10 IP protection rating 3x200–240 V 3x380–480 V IP20 – 6.0–7.5 (8.0–10) 100 (4) IP20 6.0–7.5 (8.0–10) 10 (15) 100 (4) IP20 10 (15) 18.5–22 (25–30) 100 (4) IP20 – 30(40) 200 (7.9) 10 | Danfoss A/S © 2019.12 AQ321748767627en-000101 / 130R0570...
  • Page 11 Mounting hole [mm (in)] Maximum weight [mm (in)] Size IP protection 3x200–240 V 3x380–480 V kg (lb) rating IP20 – 6.0–7.5 (8.0–10) 206 (8.1) 11 (0.43) 5.5 (0.22) 8.1 (0.32) 4.5 (9.9) Danfoss A/S © 2019.12 AQ321748767627en-000101 / 130R0570| 11...
  • Page 12 This is only relevant for 200–240 V and 380–400 V drives in power sizes 6.0–10 kW (8.0–15 hp). Open the RFI switch by removing the screw on the side of the drive when at IT grid. 12 | Danfoss A/S © 2019.12 AQ321748767627en-000101 / 130R0570...
  • Page 13 On 380–480 V, 18.5–30 kW (25–40 hp) units, the RFI filter cannot be switched off. 3.2.3 Mains and Motor Connection 3.2.3.1 Introduction The drive is designed to operate Danfoss VZH Compressors. • Use a shielded/armored motor cable to comply with EMC emission specifications and connect this cable to both the decoupling plate and the motor.
  • Page 14 3.2.3.2 Connecting to Mains and Motor 1. Mount the 2 screws in the mounting plate, slide the plate into place, and tighten fully. 2. Mount the ground cables to the ground terminal before mounting other cables. 14 | Danfoss A/S © 2019.12 AQ321748767627en-000101 / 130R0570...
  • Page 15 Operating Guide | VLT® Compressor Drive CDS 803 3. Connect the compressor to terminals U, V, and W, and then tighten the screws according to the torques described in 3.2.1 Electrical Installation in General. MO T OR Danfoss A/S © 2019.12 AQ321748767627en-000101 / 130R0570| 15...
  • Page 16 Table 10: Connection of Compressor to Terminals Drive terminals Compressor 4. Connect the mains supply to terminals L1, L2, and L3, and then tighten the screws according to the torques. 5. Tighten support bracket on mains wires. 16 | Danfoss A/S © 2019.12 AQ321748767627en-000101 / 130R0570...
  • Page 17 3.2.3.3 Relays and Terminals on Enclosure Sizes H3–H5 -DC +DC 1 Mains 2 Ground 3 Compressor 4 Relays Illustration 7: Enclosure Sizes H3–H5, IP20, 200–240 V, 6.0–10 kW (8.0–15 hp), IP20, 380–480 V, 6.0–22 kW (8.0–30 hp) Danfoss A/S © 2019.12 AQ321748767627en-000101 / 130R0570| 17...
  • Page 18 3.2.4.2 Short-circuit Protection Danfoss recommends using the fuses and circuit breakers listed in this chapter to protect service personnel or other equipment in case of an internal failure in the unit or a short circuit on the DC link. The drive provides full short-circuit protection in case of a short circuit on the motor.
  • Page 19 Avoid installation with twisted shield ends (pigtails), because it reduces the shielding effect at high frequencies. Use the cable clamps provided. • Ensure the same potential between the drive and the ground potential of PLC. • Use star washers and galvanically conductive installation plates. Danfoss A/S © 2019.12 AQ321748767627en-000101 / 130R0570| 19...
  • Page 20 Motor cable Minimum 200 mm (7.87 in) between control Mains-supply cable, mains cable and between mains motor cable Motor, 3 phases and Reinforced protective earth protective earth Illustration 9: EMC-correct Electrical Installation 20 | Danfoss A/S © 2019.12 AQ321748767627en-000101 / 130R0570...
  • Page 21 Removing the Terminal Cover 2. Tilt the screwdriver outwards to open the cover. 3.2.6.2 Setting the Control Terminals to Run the Compressor Context: BUS TER. Illustration 11: Overview of the Control Terminals Danfoss A/S © 2019.12 AQ321748767627en-000101 / 130R0570| 21...
  • Page 22 Interface 29 (D IN/OUT) (P RS485) 68 24 V (NPN) O V (PNP) Do not connect shield to 61 (Com RS485 ) 61 (PNP)-Source (NPN)-Sink Illustration 12: Basic Wiring Schematic Drawing 22 | Danfoss A/S © 2019.12 AQ321748767627en-000101 / 130R0570...
  • Page 23 Operating Guide | VLT® Compressor Drive CDS 803 N O T I C E There is no access to UDC- and UDC+ on the following units: IP20, 380–480 V, 30 kW (40 hp). Danfoss A/S © 2019.12 AQ321748767627en-000101 / 130R0570| 23...

  • Page 24: Programming

    (factory setting). When active and edit setup differ, both numbers are shown in the display (setup 12). The number flashing indicates the edit setup. Motor direction is shown to the bottom left of the display – indicated by a small arrow pointing either clockwise or counter- clockwise. 24 | Danfoss A/S © 2019.12 AQ321748767627en-000101 / 130R0570...
  • Page 25 27, [Hand On] does not start the motor. Connect terminal 12 to terminal 27. [Off/Reset]: Stops the motor (Off). If in alarm mode, the alarm is reset. [Auto On]: The drive is controlled either via control terminals or serial communication. Danfoss A/S © 2019.12 AQ321748767627en-000101 / 130R0570| 25...

  • Page 26: Start-Up Quick Guide For Open-Loop Applications

    [11] 380–440 V/50 Hz/Delta [12] 380–440 V/50 Hz [20] 440–480 V/50 Hz/IT-grid [21] 440–480 V/50 Hz/Delta [22] 440–480 V/50 Hz [30] 525–600 V/50 Hz/IT-grid [31] 525–600 V/50 Hz/Delta [32] 525–600 V/50 Hz 26 | Danfoss A/S © 2019.12 AQ321748767627en-000101 / 130R0570...
  • Page 27 [0] No function [1] Analog in Select the input to be used for the refer- Source ence signal. [1] Analog in 53 [2] Analog in 54 [7] Pulse input 29 [11] Local bus reference Danfoss A/S © 2019.12 AQ321748767627en-000101 / 130R0570| 27...
  • Page 28 [19] Freeze reference [20] Speed up [22] Speed down [23] Set-up select bit 0 [34] Ramp bit 0 [52] Run permissive [53] Hand start [54] Auto start [60] Counter A (up) 28 | Danfoss A/S © 2019.12 AQ321748767627en-000101 / 130R0570...
  • Page 29 [0] 2400 Baud 9600 Select the baud rate for the RS485 port. [1] 4800 Baud *[2] 9600 Baud [3] 19200 Baud [4] 38400 Baud [5] 57600 Baud [6] 76800 Baud [7] 115200 Baud Danfoss A/S © 2019.12 AQ321748767627en-000101 / 130R0570| 29...

  • Page 30: Start-Up Quick Guide For Compressor Functions

    60–300 s 60 s Enter the boost duration for the oil return. Parameter 28-17 ORM Boost Speed [Hz] 90–200 Hz 120 Hz Enter the speed of the compressor during oil return boost. 30 | Danfoss A/S © 2019.12 AQ321748767627en-000101 / 130R0570...

  • Page 31: Start-Up Quick Guide For Compressor Closed-Loop Applications

    6-25 Terminal 54 High Ref./Feedb. 50.000 20-00 Feedback 1 Source 0.00 No function 20-81 PI Normal/Inverse control Normal 8-01 Control Site Digital and ctrl.word 8-30 Protocol 8-32 Baud 9600 Baud Illustration 15: Closed-loop Quick Guide Danfoss A/S © 2019.12 AQ321748767627en-000101 / 130R0570| 31...
  • Page 32 [11] 380–440 V/50 Hz/Delta [12] 380–440 V/50 Hz [20] 440–480 V/50 Hz/IT-grid [21] 440–480 V/50 Hz/Delta [22] 440–480 V/50 Hz [30] 525–600 V/50 Hz/IT-grid [31] 525–600 V/50 Hz/Delta [32] 525–600 V/50 Hz 32 | Danfoss A/S © 2019.12 AQ321748767627en-000101 / 130R0570...
  • Page 33 200 Hz The maximum reference is the highest ob- erence tainable by summing all references. Parameter 3-10 Preset Refer- -100 to +100% Set up a fix setpoint in preset reference [0]. ence Danfoss A/S © 2019.12 AQ321748767627en-000101 / 130R0570| 33...
  • Page 34 [5] DC-brake inverse [6] Stop inverse [7] External Interlock [8] Start [9] Latched start [10] Reversing [11] Start reversing [14] Jog [16] Preset ref bit 0 [17] Preset ref bit 1 34 | Danfoss A/S © 2019.12 AQ321748767627en-000101 / 130R0570...
  • Page 35 Parameter 6-24 Terminal 54 -0.00 to +20.00 mA 20.00 mA Enter the reference value that corresponds Low Ref./ Feedb. Value to the current set in parameter 6-20 Termi- nal 54 Low Voltage. Danfoss A/S © 2019.12 AQ321748767627en-000101 / 130R0570| 35...

  • Page 36: Changes Made

    The list shows only parameters which have been changed in the current edit setup. • Parameters, which have been reset to default values, are not listed. • The message Empty indicates that no parameters have been changed. 36 | Danfoss A/S © 2019.12 AQ321748767627en-000101 / 130R0570...

  • Page 37: Changing Parameter Settings

    3. Press [OK] to select a parameter group. 4. Press [▵] [▿] to browse through the parameters in the specific group. 5. Press [OK] to select the parameter. 6. Press [▵] [▿] to set/change the parameter value. Danfoss A/S © 2019.12 AQ321748767627en-000101 / 130R0570| 37...

  • Page 38: Main Menu Structure

    Programming Operating Guide | VLT® Compressor Drive CDS 803 4.8 Main Menu Structure 38 | Danfoss A/S © 2019.12 AQ321748767627en-000101 / 130R0570...
  • Page 39 Programming Operating Guide | VLT® Compressor Drive CDS 803 Danfoss A/S © 2019.12 AQ321748767627en-000101 / 130R0570| 39...

  • Page 40: Troubleshooting

    V phase loss – Motor phase V is missing. Check the phase. W phase loss – Motor phase W is missing. Check the phase. Internal fault – Contact the local Danfoss supplier. 40 | Danfoss A/S © 2019.12 AQ321748767627en-000101 / 130R0570...
  • Page 41 Discharge from output phases to ground, using the value of parameter 15-31 Alarm Log Value if possible. Control Volt- – Control voltage is low. Contact the local Danfoss supplier. age Fault 24 V supply 24 V DC supply may be overloaded.
  • Page 42 The power or switch mode power supply has been ex- changed. Contact the local Danfoss supplier. – New Typecode – The drive has a new type code. Contact the local Danfoss supplier. 42 | Danfoss A/S © 2019.12 AQ321748767627en-000101 / 130R0570...

  • Page 43: Specifications

    (mains, motor) (AWG)] Output current - 40 °C (104 °F) ambient temperature Continuous (3x380–440 11.6 14.3 16.4 V)[A] Intermittent (3x380–440 – – 40.7 46.8 67.1 V) [A] Continuous (3x441–480 12.3 15.5 V) [A] Danfoss A/S © 2019.12 AQ321748767627en-000101 / 130R0570| 43...

  • Page 44: Emc Emission Test Results

    6.3 EMC Emission Test Results The following test results have been obtained using a system with a drive, a shielded control cable, a control box with potentiometer, and a shielded motor cable. 44 | Danfoss A/S © 2019.12 AQ321748767627en-000101 / 130R0570...

  • Page 45: Special Conditions

    6.4.2 Derating for Low Air Pressure and High Altitudes The cooling capability of air is decreased at low air pressure. For altitudes above 2000 m (6562 ft), contact Danfoss regarding PELV. Below 1000 m (3281 ft) altitude, derating is not necessary. For altitudes above 1000 m (3281 ft), decrease the ambient temperature or the maximum output current.

  • Page 46: General Technical Data

    Cross-section DC terminals for filter feedback on enclosure sizes H4–H6 16 mm /6 AWG Maximum cross-section to control terminals, rigid wire 2.5 mm /14 AWG Maximum cross-section to control terminals, flexible wire 2.5 mm /14 AWG 46 | Danfoss A/S © 2019.12 AQ321748767627en-000101 / 130R0570...

  • Page 47: Digital Inputs

    Maximum voltage at analog output 17 V Accuracy on analog output Maximum error: 0.4% of full scale Resolution on analog output 10 bit Terminals 42 and 45 can also be programmed as digital outputs. Danfoss A/S © 2019.12 AQ321748767627en-000101 / 130R0570| 47...

  • Page 48: Digital Outputs

    IEC 60947 parts 4 and 5. Endurance of the relay varies with different load type, switching current, ambient temperature, driving configuration, working profile, and so forth. Mount a snubber circuit when connecting inductive loads to the relays. 48 | Danfoss A/S © 2019.12 AQ321748767627en-000101 / 130R0570...

  • Page 49: Relay Outputs, Enclosure Size H6

    Temperature during storage/transport -30 to +65/70 °C (-22 to +149/158°F) Maximum altitude above sea level without derating 1000 m (3281 ft) Maximum altitude above sea level with derating 3000 m (9843 ft) Danfoss A/S © 2019.12 AQ321748767627en-000101 / 130R0570| 49...

  • Page 50: Options For Vlt® Compressor Drive Cds 803

    The drive is also designed for systems compliant to UL/IEC/EN 60335. 6.6 Options for VLT® Compressor Drive CDS 803 To see the options available for VLT® Compressor Drive CDS 803, see the VLT® Compressor Drive CDS 803 Design Guide. 50 | Danfoss A/S © 2019.12 AQ321748767627en-000101 / 130R0570...
  • Page 51 EMC-correct electrical installation Relay output 48, 49 Energy efficiency class RS485 serial communication Fuse Short-circuit protection Side-by-side installation Switching frequency Symbols High altitudes Thermal protection Indicator light Installation Qualified personnel UL certification Danfoss A/S © 2019.12 AQ321748767627en-000101 / 130R0570| 51...
  • Page 52 Operating Guide | VLT® Compressor Drive CDS 803 Index UL/Non-UL compliance Voltage Safety warning Website Wiring schematic 52 | Danfoss A/S © 2019.12 AQ321748767627en-000101 / 130R0570...
  • Page 53 Operating Guide | VLT® Compressor Drive CDS 803 Danfoss A/S © 2019.12 AQ321748767627en-000101 / 130R0570| 53...
  • Page 54 Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed. All trademarks in this material are property of the respective companies.

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