SaMASZ KWT 550 Operator's Manual
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SaMASZ KWT 550 Operator's Manual

Rear arm-type mower, mowing adapters
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OPERATOR'S MANUAL
REAR ARM-TYPE MOWER
MOWING ADAPTERS
Serial no.
SaMASZ Sp. z o.o.
Poland, 15-161 Białystok, ul. Trawiasta 15
KWT 550
KWT 650
KW 110
KW 125
KW 140
Established
1984
–
NIP 966-159-29-76
tel. (+48) (85) 654 45 84
fax (+48) (85) 664 70 41
e-mail: samasz@samasz.pl
www.samasz.pl
IN347EN005
2012.08.09
EDITION NO. 5

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Summary of Contents for SaMASZ KWT 550

  • Page 1 SaMASZ Sp. z o.o. Poland, 15-161 Białystok, ul. Trawiasta 15 Established 1984 – NIP 966-159-29-76 tel. (+48) (85) 654 45 84 fax (+48) (85) 664 70 41 e-mail: samasz@samasz.pl www.samasz.pl OPERATOR'S MANUAL REAR ARM-TYPE MOWER KWT 550 KWT 650 MOWING ADAPTERS...
  • Page 2 DO NOT TURN THE DRIVE ON IF THE MOWER IS NOT IN ITS WORKING POSITION DO NOT OPERATE THE MOWER WITH UNAUTHORIZED PERSONNEL PRESENT WITHIN 25 M OR LESS WARNING: Keep this manual for future use. WARNING: Content of this operator's manual is valid on the day it was published. Due to constant development of machine's design some date and pictures may differ from actual state of the machine owned by the customer.

  • Page 3: Table Of Contents

    Arm: KWT 550/650, CAMEL 900, KOLIBER 400 Operator's manual Flail head: KW 110, KW 125, KW 140, Lama 120 Table of contents page 1. IDENTIFYING THE MACHINE ..................... 2 2. INTRODUCTION ........................3 3. PROPER USE..........................3 3.1. Technical data ............................4 3.2.

  • Page 4: Identifying The Machine

    Data plate is attached firmly on both long boom and flail head and placed as provided on Fig. 1, Fig. 2 and Fig. 3. Fig. 1. Data plate placement on arm KWT 550/650 Fig. 2. Data plate placement on arm KOLIBER 400 Fig.

  • Page 5: Introduction

    Willful modifications to the machine may lead to revoking of the warranty. We congratulate you on the purchase of your new SaMASZ machine and wish you much pleasure and the very best experience resulting from its operation.

  • Page 6: Technical Data

    Flail head: KW 110, KW 125, KW 140, Lama 120 3.1. Technical data SaMASZ manufactured extension arms are adjusted to operate with numerous flail heads and feature the following parameters (Tab. 1, Tab.2, Tab. 3) : Tab. 1. Technical characteristics of extension arms...
  • Page 7 Arm: KWT 550/650, CAMEL 900, KOLIBER 400 Operator's manual Flail head: KW 110, KW 125, KW 140, Lama 120 Fig. 4. Scheme of operating reach of extension arm with flail head with marking type: KWT 550-650 and CAMEL 900 - 5 -...
  • Page 8 Arm: KWT 550/650, CAMEL 900, KOLIBER 400 Operator's manual Flail head: KW 110, KW 125, KW 140, Lama 120 Fig. 5. Scheme of operating reach of extension arm with flail head with marking Fig. 5. Scheme of operating reach of extension arm with flail head with marking type: KOLIBER 400...

  • Page 9: Design And Working Principle

    Arm: KWT 550/650, CAMEL 900, KOLIBER 400 Operator's manual Flail head: KW 110, KW 125, KW 140, Lama 120 3.2. Design and working principle 3.2.1. Arm Fig. 6. Overview of Koliber extension arm Fig. 7. Overview of Camel extension arm...
  • Page 10 Arm: KWT 550/650, CAMEL 900, KOLIBER 400 Operator's manual Flail head: KW 110, KW 125, KW 140, Lama 120 Fig. 8. Overview of KWT 550 extension arm Fig. 9. Overview of KWT 650 extension arm 1- Lifting and lowering cylinder...
  • Page 11 Arm: KWT 550/650, CAMEL 900, KOLIBER 400 Operator's manual Flail head: KW 110, KW 125, KW 140, Lama 120 Extension arm comprises the following basic assemblies: extension arms (3, 12), linkage (11) (Fig. 13), hydraulics with oil tank and oil cooler (9) (Fig. 11), control panel (15) (Fig.

  • Page 12: Flail Head

    Arm: KWT 550/650, CAMEL 900, KOLIBER 400 Operator's manual Flail head: KW 110, KW 125, KW 140, Lama 120 Fig. 12. Multipliers with hydraulic pumps (22) Fig. 13. Machine suspension: 18 - Protecting and stiffening catches, 19 - Mounting points on tractor's 3-point linkage 3.2.2.

  • Page 13: Characteristics Of Hydraulics Of Arm

    (30) with capacity of 170 l/min. On gauge plate cylinder (33) there is sweep valve (32) mounted to protect the mower's arms from overloading (Fig. 15) - only KWT 550, 650 and Camel KWT 900, 400 Hummingbird turntable instead of the actuator (33) has a fuse overload (16).

  • Page 14: Safety Advice

    PTO shaft lubrication frequency must be respected. Points shown on Fig. 16 shall be lubricated every 8 hours. PTO shaft shall also be lubricated prior to and after period of longer idleness. PTO shafts of other brands with equivalent technical parameters may be used on the SaMASZ permission. CAUTION: Optional extra equipment should be ordered separately.
  • Page 15 Arm: KWT 550/650, CAMEL 900, KOLIBER 400 Operator's manual Flail head: KW 110, KW 125, KW 140, Lama 120 Any maintenance and adjustment work is allowed only with the drive disconnected. Flail knife mounting should be checked regularly. Damaged or worn knives must be replaced in pairs.
  • Page 16 Arm: KWT 550/650, CAMEL 900, KOLIBER 400 Operator's manual Flail head: KW 110, KW 125, KW 140, Lama 120 Do not drain oil onto the ground, to the sewage system, into rivers or lakes. Only tight tanks should be used for temporal storing of used oils.

  • Page 17: Transport

    Arm: KWT 550/650, CAMEL 900, KOLIBER 400 Operator's manual Flail head: KW 110, KW 125, KW 140, Lama 120 4.2. Transport Any change in the machine's position are only possible when no unauthorized personnel is around (children in particular). When transported the machine should always be set in transport position. (see chapter 5.2).

  • Page 18: Residual Risk

    Flail head: KW 110, KW 125, KW 140, Lama 120 4.5. Residual risk Despite the fact, that SaMASZ Białystok company – the manufacturer of the machine takes the responsibility for the machine design and manufacturing, in order to eliminate hazard, certain risk when operating the machine is unavoidable.

  • Page 19: Residual Risk Assessment

    2. Driver – Your safety depends of Your imagination and following the rules. 3. The SaMASZ company has not conducted any tests on static. Therefore the user should pay special attention and be careful and potentially following his own efforts determine a slope parameter which allows for proper set operation.

  • Page 20: Safety Decals And Their Meaning

    Arm: KWT 550/650, CAMEL 900, KOLIBER 400 Operator's manual Flail head: KW 110, KW 125, KW 140, Lama 120 4.8. Safety decals and their meaning CAUTION: a) all warning decals (labels) should be clean and legible, b) lost or damaged decals (labels) must be replaced, c) new decals (labels) may be ordered at the manufacturer.
  • Page 21 Arm: KWT 550/650, CAMEL 900, KOLIBER 400 Operator's manual Flail head: KW 110, KW 125, KW 140, Lama 120 14. N-52 15. N-117 17. N-135 Wear protective gloves Avoid liquid under pressure Drive left only. 16. N-11 18. N-134 19. P-2...

  • Page 22: Operation

    Arm: KWT 550/650, CAMEL 900, KOLIBER 400 Operator's manual Flail head: KW 110, KW 125, KW 140, Lama 120 OPERATION 5.1. Attaching the arm to the tractor Extension arm should be mounted on tractor with use of rear 3-point linkage, as provided on Fig.

  • Page 23: Mounting Pto Shaft

    Arm: KWT 550/650, CAMEL 900, KOLIBER 400 Operator's manual Flail head: KW 110, KW 125, KW 140, Lama 120 The arm is connected to tractors on rear 3-point linkage. Machine driving on public road must be in transport position (Fig. 20) and hold proper marking. Transport position is when flail head is set nearest possible to tractor’s axis (width is minimal).

  • Page 24: Switching The Machine From Transport To Working Position

    (all knives must be of the same type, have the same weight, if need be, knife should be replaced with new one in pairs with the same SaMASZ manufacture weight),...

  • Page 25: Operation

    Arm: KWT 550/650, CAMEL 900, KOLIBER 400 Operator's manual Flail head: KW 110, KW 125, KW 140, Lama 120 5.5. Operation CAUTION: Prior to operation dismount warning plate with light (applies to KWT). Failing to perform this may lead to damaging machine (Fig. 23).

  • Page 26: Operating Control Panel

    Arm: KWT 550/650, CAMEL 900, KOLIBER 400 Operator's manual Flail head: KW 110, KW 125, KW 140, Lama 120 Fig. 24.Mowing of shoulder slopes and land drainage ditches with KWT Fig. 24. Mowing of shoulder slopes KOLIBER 400 Fig. 25. Mowing of shoulder counterslopes and land drainage ditches with KWT Fig.
  • Page 27 Arm: KWT 550/650, CAMEL 900, KOLIBER 400 Operator's manual Flail head: KW 110, KW 125, KW 140, Lama 120 Control panel with mechanical controlling Controlling the machine is performed with use of lever in control panel Fig. 29, marked with...
  • Page 28 Arm: KWT 550/650, CAMEL 900, KOLIBER 400 Operator's manual Flail head: KW 110, KW 125, KW 140, Lama 120 Control panel with electrical controlling Controlling extension arms and operating head is possible thanks to lever (H) as well as (I) control panel Fig.

  • Page 29: Basic Information On Mowing

    Arm: KWT 550/650, CAMEL 900, KOLIBER 400 Operator's manual Flail head: KW 110, KW 125, KW 140, Lama 120 5.5.2. Basic information on mowing Basing on long-term experience, in order to ensure the machine damage-free operation, it is recommended to engage a pilot in front of the mower to mark any obstacle.

  • Page 30: Replacing Knives In Mowing Adapter

    Arm: KWT 550/650, CAMEL 900, KOLIBER 400 Operator's manual Flail head: KW 110, KW 125, KW 140, Lama 120 Fig. 32 Setting I, mowing height: ~3 cm Fig. 33 Setting II, mowing height: ~5 cm Fig. 34 Setting III, mowing height: ~7.5 cm 6.3.

  • Page 31: Operating Hydraulics

    PREMIUM 32 oil or HLP group oil with similar properties. The tank holds approx. 120 l of oil – Koliber 400, 150 l of oil – Camel 900 and KWT 550/650. Refilling oil should be performed through upper air vent filter (46). In order to perform this "can" should be dismounted from the tank, and only special sieve shall remain inside, which collects impurities contained in oil.

  • Page 32: Oil Shut-Off Valve

    Arm: KWT 550/650, CAMEL 900, KOLIBER 400 Operator's manual Flail head: KW 110, KW 125, KW 140, Lama 120 6.4.2. Oil shut-off valve Tightness of joint connections at valve (49) should be controlled at least once a day. Leaks should be removed by tightening nuts and /or band clips (50) (Fig. 41).

  • Page 33: Suction Filter Mps 300 - Cs 100

    Arm: KWT 550/650, CAMEL 900, KOLIBER 400 Operator's manual Flail head: KW 110, KW 125, KW 140, Lama 120 6.4.4. Suction filter MPS 300 – – – – CS 100 Suction filter is equipped with two inserts CS 100 (54), contamination of which is determined with use of indicator located in upper part of casing MPS 300 (55) (Fig.

  • Page 34: Initial Regulations

    Arm: KWT 550/650, CAMEL 900, KOLIBER 400 Operator's manual Flail head: KW 110, KW 125, KW 140, Lama 120 Control assembly I: Single-section distributor (57) is responsible for starting the cutterbar. Starting the drive is performed from the tractor's cabin with use of lever (D) (Fig. 29). Sweep valve of distributor is set on 200 atm.

  • Page 35: Safety Valves

    Arm: KWT 550/650, CAMEL 900, KOLIBER 400 Operator's manual Flail head: KW 110, KW 125, KW 140, Lama 120 6.4.7. Safety valves Cylinder (2) is connected to twin locking valve (61) (Fig. 47). Its main task is to keep the cylinder's position, in case of hydraulics failure.

  • Page 36: Operating Service

    Arm: KWT 550/650, CAMEL 900, KOLIBER 400 Operator's manual Flail head: KW 110, KW 125, KW 140, Lama 120 6.5. Operating service 6.5.1. Daily maintenance Upon daily completion of operation the following should be performed: remove grass and mud from the machine, etc., (pay particular attention to cutterbar, flail shaft, adapting shaft and engine guard), examine condition and number of flail knives.

  • Page 37: Lubricating

    Arm: KWT 550/650, CAMEL 900, KOLIBER 400 Operator's manual Flail head: KW 110, KW 125, KW 140, Lama 120 Fig. 50. Manner of mounting PTO shaft Detached machine should be stored in standstill position, so it is supported onto supporting legs and the cutterbar.

  • Page 38: Defects And Their Repairs

    Arm: KWT 550/650, CAMEL 900, KOLIBER 400 Operator's manual Flail head: KW 110, KW 125, KW 140, Lama 120 DEFECTS AND THEIR REPAIRS In the event of defective operation immediately stop the machine and when the cutterbar is stopped, disconnect the engine. Prior to disconnection of any hydraulic hose examine whether assembly is not under pressure and keep in mind, that oil feed from the tank to the machine's hydraulics should be cut-off.

  • Page 39: Repair And Withdrawal From Use

    Arm: KWT 550/650, CAMEL 900, KOLIBER 400 Operator's manual Flail head: KW 110, KW 125, KW 140, Lama 120 REPAIR AND WITHDRAWAL FROM USE Prior to any repair works, potentially related to admitting it for use, the machine should be cleaned thoroughly and any grass, dirt or mud removed.

  • Page 40: Electric Diagrams

    Arm: KWT 550/650, CAMEL 900, KOLIBER 400 Operator's manual Flail head: KW 110, KW 125, KW 140, Lama 120 10. ELECTRIC DIAGRAMS Schematic diagram KWT - 38 -...
  • Page 41 Arm: KWT 550/650, CAMEL 900, KOLIBER 400 Operator's manual Flail head: KW 110, KW 125, KW 140, Lama 120 Connection diagram KWT cooler socket plug WORKING 12-WIRE 16-PIN 12-WIRE CONTROL PART CABLE JOINT CABLE PANEL - 39 -...
  • Page 42 Arm: KWT 550/650, CAMEL 900, KOLIBER 400 Operator's manual Flail head: KW 110, KW 125, KW 140, Lama 120 Control panel assembly diagram (internal view) - 40 -...

  • Page 43: Warranty Card

    Arm: KWT 550/650, CAMEL 900, KOLIBER 400 Operator's manual Flail head: KW 110, KW 125, KW 140, Lama 120 11. WARRANTY CARD ARM / FLAIL HEAD: Serial number Manufacture date Warrantor stamp Inspector signature Date of purchase Dealer stamp Dealer signature The product quality has been checked and meets the required standards and regulations and is permitted for use.
  • Page 44 Manufacturer have right to introduce construction modifications. CAUTION: The SaMASZ company constantly works on development of all of its machines types and models. Therefore, there is always a possibility in change of form, equipment and technology of the delivered machines. No claims can arise from data, drawings and descriptions included herein as well as in the spare part list.

  • Page 45: Warranty Repairs Record

    Arm: KWT 550/650, CAMEL 900, KOLIBER 400 Operator's manual Flail head: KW 110, KW 125, KW 140, Lama 120 12.2. Warranty repairs record Repairs scope and spare parts replaced: Date, stamp and signature of repair shop. Date, stamp and signature of repair shop.

This manual is also suitable for:

Kwt 650Kw 110Kw 125Kw 140Camel 900

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