SaMASZ KBRP 160 Operating Manual
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SaMASZ KBRP 160 Operating Manual

Rear-side flail mowers on a pantograph
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OPERATING MANUAL
REAR- SIDE FLAIL MOWERS
KBRP 160 – 1,60 m
KBRP 200 – 2,00 m
ON A PANTOGRAPH
Serial No.:
The original instruction
SaMASZ Sp. z o.o.
Poland, 15-161 Białystok, ul. Trawiasta 15
Rok założenia – 1984
Kangu 140 – 1,40 m
Kangu 190 – 1,90 m
NIP 966-159-29-76
tel. (+48) (85) 654 45 84
fax (+48) (85) 664 70 41
e-mail: samasz@samasz.pl
www.samasz.pl
IN372EN005
2013.10.28
Version 5

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  • Page 1 (+48) (85) 664 70 41 e-mail: samasz@samasz.pl www.samasz.pl OPERATING MANUAL REAR- SIDE FLAIL MOWERS ON A PANTOGRAPH KBRP 160 – 1,60 m Kangu 140 – 1,40 m KBRP 200 – 2,00 m Kangu 190 – 1,90 m IN372EN005 Serial No.: 2013.10.28...
  • Page 2 IT IS FORBIDDEN TO OPERATE THE MOWER WITH UNAUTHORIZED PERSONELL CLOSER THAN 50 M IT IS FORBIDDEN TO START UP THE MOWER BEFORE IT IS IN THE OPERATING POSITION ATTENTION: Keep this manual for future reference Written by: mgr Łukasz Łapiński Updated by: inż.

  • Page 3: Table Of Contents

    Rear- side flail mowers on a pantograph Operating manual KBRP 160; KBRP 200, Kangu 140, Kangu 190 Table of contents page 1. IDENTIFICATION........................2 2. INTRODUCTION ......................... 2 3. MOWER'S INTENDED USE ...................... 3 3.1. Technical data ..........................3 3.2. Construction and operation ......................4 3.3.

  • Page 4: Identification

    Rear - side flail mowers on a pantograph Operating manual KBRP 160; KBRP 200, Kangu 140, Kangu 190 1. IDENTIFICATION The mower identification plate is affixed permanently to the body of the mower shown on Fig. 1. Fig. 1. Location of the identification plate...

  • Page 5: Mower's Intended Use

    Mower KBRP 160 and Kangu 190 cooperates with tractors featuring 3-point linkage Cat. II with power from 70 HP. Mower KBRP 200 cooperates with tractors featuring 3-point linkage Cat. II with power from 80 HP.

  • Page 6: Construction And Operation

    Rear - side flail mowers on a pantograph Operating manual KBRP 160; KBRP 200, Kangu 140, Kangu 190 3.2. Construction and operation Fig. 2. General view of rear flail mower KBRP 200 mounted on a pantograph 1 – Suspension frame;...

  • Page 7: Equipment And Spare Parts

    Rear - side flail mowers on a pantograph Operating manual KBRP 160; KBRP 200, Kangu 140, Kangu 190 3.3. Equipment and spare parts The mowers are sold with the following standard equipment: warranty card, operating manual and spare parts catalogue, flail blades 2 pcs.,...

  • Page 8: Flail Knives Applicable In Mowers Kbrp And Kangu

    In order to provide proper operation of mower flails need to be repalced once they are worn. Corresponding symbol of flail knife can be found in mower's catalogue of parts. Knives which can be mounted in Samasz mowers are provided in table below. Tab. 3. Flail knives applicable in mowers KBRP and Kangu...
  • Page 9 Rear - side flail mowers on a pantograph Operating manual KBRP 160; KBRP 200, Kangu 140, Kangu 190 Operating the mower with damage covers is forbidden. Mowing can only be started after the power take-off reaches a nominal speed of 540 rpm.

  • Page 10: Transport

    Rear - side flail mowers on a pantograph Operating manual KBRP 160; KBRP 200, Kangu 140, Kangu 190 When parts need replacing only original spare parts form the spare parts catalogue should be used. Special attention should be paid to the cover-guards of the drive shafts. Never work with damaged shaft guards.

  • Page 11: Operating Elements

    Before any operation make sure whether PTO rpm have proper rotational direction. 4.5. Residual risk Despite the fact that the manufacturer of the mower, SaMASZ, in order to eliminate danger assumes responsibility for the design and construction of its mowers, some elements of risk are unavoidable during mower operation.

  • Page 12: Warning Signs And Their Meaning

    Rear - side flail mowers on a pantograph Operating manual KBRP 160; KBRP 200, Kangu 140, Kangu 190 WARNING: Residual risk is the result of inappropriate behavior of the operator. 4. Prohibited activity Please bear in mind the following bans during mower’s operation: never unblock the mower, make any regulations or repairs of the mower while it is in motion, never change the order of operation and maintenance activities described in operator’s manual,...
  • Page 13 Rear - side flail mowers on a pantograph Operating manual KBRP 160; KBRP 200, Kangu 140, Kangu 190 Be extremely careful when PTO Caution– cutting knives. Caution – read the operator’s shaft is rotating! Approach during operation is manual before putting the mower...

  • Page 14: Operation And Construction Of The Hydraulic Safety

    Rear - side flail mowers on a pantograph Operating manual KBRP 160; KBRP 200, Kangu 140, Kangu 190 Fig. 6. Warning decals placed on the mower 4.7. Operation and construction of the hydraulic safety The KBRP mowers have two mechanical types of protection (Fig. 7), protection (1) allows the cutting unit to be lifted if an obstacle is encountered, protection (2) allows the cutting unit to tilt back when an obstacle is encountered.

  • Page 15: Operating The Mower

    Rear - side flail mowers on a pantograph Operating manual KBRP 160; KBRP 200, Kangu 140, Kangu 190 5. OPERATING THE MOWER 5.1. Connecting the mower to the tractor The mower should be connected to the tractor using the three point hitch as shown in Fig. 10.

  • Page 16: Preparing The Mower For Transport

    Rear - side flail mowers on a pantograph Operating manual KBRP 160; KBRP 200, Kangu 140, Kangu 190 lifted up). If the weight of the front axle of the tractor is at least 20 % of the entire weight of the unit then steering ability has been preserved.
  • Page 17 Rear - side flail mowers on a pantograph Operating manual KBRP 160; KBRP 200, Kangu 140, Kangu 190 Fig. 13. Instruction of PTO shaft shortening When shortening PTO shaft pay particular attention to precise adjustment of its length. Too long a shaft will be damaged when operating the mower.

  • Page 18: Changing The Mower Position From Transport Into Operating Position

    Rear - side flail mowers on a pantograph Operating manual KBRP 160; KBRP 200, Kangu 140, Kangu 190 WARNING: Operate machinery only with the articulated telescopic shafts designated for use with that machinery. Before starting work check if all the covers (tractor, machinery and shaft) are in place and functioning.

  • Page 19: Operation

    Rear - side flail mowers on a pantograph Operating manual KBRP 160; KBRP 200, Kangu 140, Kangu 190 5.6. Operation 5.6.1. General information about mowing In an urban setting, to ensure that the mower works without breaking, it is recommended that a pilot, who will mark all obstacles, should walk in front of the mower.

  • Page 20: Mounting And Settings

    Rear - side flail mowers on a pantograph Operating manual KBRP 160; KBRP 200, Kangu 140, Kangu 190 Tab. 4. Operating reach of the KBRP mowers (Fig. 19 and Fig. 20) Type KBRP 160 205 cm 52 cm 289 cm...

  • Page 21: Checking Flail Blade Condition

    Rear - side flail mowers on a pantograph Operating manual KBRP 160; KBRP 200, Kangu 140, Kangu 190 Fig. 25. Inspecting the tautness of the belts of the belt drive: a) KBRP, b) Kangu 6.2.2. Checking flail blade condition All blades must be of the same type and have the same weight. If necessary a blade should be replaced as shown in Fig.

  • Page 22: Lubrication

    Rear - side flail mowers on a pantograph Operating manual KBRP 160; KBRP 200, Kangu 140, Kangu 190 7. LUBRICATION Miter gear Everyday before starting work the oil level should be checked and if necessary refilled by removing plug (1) in the upper part of the gearbox (Fig. 27). The oil level is checked by removing the control plug (2) on the side of the box.
  • Page 23 Rear - side flail mowers on a pantograph Operating manual KBRP 160; KBRP 200, Kangu 140, Kangu 190 Flail shaft Greasing with LT – 43 grease of flail shaft bearing (both sides) should be performer on the show points Fig. 30.

  • Page 24: Malfunctions And Thier Correction

    Rear - side flail mowers on a pantograph Operating manual KBRP 160; KBRP 200, Kangu 140, Kangu 190 Lubrication points Fig. 32. Suspension frame lubrication points (STP grease) 8. MALFUNCTIONS AND THIER CORRECTION Malfunction Cause Recommendations Adjust belt tautness using the bolt according to the instructions.

  • Page 25: Repair And Disposal Of The Mower

    Rear - side flail mowers on a pantograph Operating manual KBRP 160; KBRP 200, Kangu 140, Kangu 190 9. REPAIR AND DISPOSAL OF THE MOWER WARNING: Before performing any repairs the mower must be disconnected from the tractor. 9.1. Repair Before repairing or assessing whether the mower is still serviceable, the machine should be carefully cleaned of dirt, mud and plant remains.

  • Page 26: Warranty Conditions

    Rear - side flail mowers on a pantograph Operating manual KBRP 160; KBRP 200, Kangu 140, Kangu 190 11. WARRANTY CONDITIONS 11.1. Warranty procedures 1. The manufacturer guarantees the quality and proper function of the mower covered by this warranty. This covers only operation of the mower in proper conditions, ones in which...

  • Page 27: Record Of Warranty Repairs

    The manufacturer reserves the right to introduce changes in construction. WARNING: The SaMASZ Company is continually working on improvement and development of all types and models of mowers. For this reason the form, accessories and technology of delivered products can change. No claims can be made based on the data, illustrations or descriptions contained in this manual or the spare parts catalog.

This manual is also suitable for:

Kbrp 200Kangu 140Kangu 190

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