SaMASZ KBRP 160 Operator's Manual
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SaMASZ KBRP 160 Operator's Manual

Rear- side flail mowers on a pantograph
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OPERATOR'S MANUAL
REAR- SIDE FLAIL MOWERS
ON A PANTOGRAPH
KBRP 160
KBRP 200
Translation of the original
operator's manual
U.S. ENGLISH
SaMASZ Sp. z o.o.
tel. (+48) (85) 664 70 31
ul. Trawiasta 1
fax (+48) (85) 664 70 41
16-060 Zabłudów
e-mail: samasz@samasz.pl
Polska
www.samasz.pl
Kangu 140
Kangu 190
Kangu 220
Serial No.:
IN372USA006
29.05.2017
Version 6

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Summary of Contents for SaMASZ KBRP 160

  • Page 1 SaMASZ Sp. z o.o. tel. (+48) (85) 664 70 31 ul. Trawiasta 1 fax (+48) (85) 664 70 41 16-060 Zabłudów e-mail: samasz@samasz.pl Polska www.samasz.pl OPERATOR’S MANUAL REAR- SIDE FLAIL MOWERS ON A PANTOGRAPH KBRP 160 Kangu 140 KBRP 200...
  • Page 2 Well-proven design with thousands of machines in regular use in many countries and quality materials ensure high durability and reliability of SaMASZ machines. We congratulate you on the purchase of your new SaMASZ machine and wish you much pleasure and the very best work results through the years to come.

  • Page 3: Table Of Contents

    OPERATOR’S MANUAL FLAIL MOWERS ON A PANTOGRAPH KBRP Kangu Table of contents page IDENTIFICATION ........................4 INTRODUCTION ........................4 MOWER'S INTENDED USE......................5 3.1. Technical data ..........................5 3.2. Construction and operation ......................6 3.3. Equipment and spare parts ......................6 3.3.1.

  • Page 4: Identification

    KBRP Kangu FLAIL MOWERS ON A PANTOGRAPH OPERATOR’S MANUAL 1. IDENTIFICATION The mower identification plate is affixed permanently to the body of the mower shown in Fig. 1. Fig. 1. Location of the identification plate Data plate includes: name and address of the manufacturer, model year, ❑...

  • Page 5: Mower's Intended Use

    Tampering with the machine may release the manufacturer from responsibility for any resulting malfunctions or damages. 3.1. Technical data Tab. 1. Technical data Mower type: KBRP 160 KBRP 200 Kangu 140 Kangu 190 Kangu 220 Mowing width [ft in / m] 5′...

  • Page 6: Construction And Operation

    KBRP Kangu FLAIL MOWERS ON A PANTOGRAPH OPERATOR’S MANUAL 3.2. Construction and operation Fig. 2. General view of rear flail mower KBRP 200 mounted on a pantograph 1 – Suspension frame; 2 – Pantograph arm; 3 – Belt drive; 4 – ATS; 5 –...
  • Page 7 Tab. 2. Recommended telescoping articulating shaft Mower Power Length Torque Symbol Clutch Manufacturer ft in / mm 5′ 7″- 8′ / KBRP 160 1171 DH8R171CEKR7K01 Bondioli & Pavesi 1710 - 2450 KBRP 200 4′ 9″-6′ 9″ / Kangu 140 DH7R145CEKR7K01 Bondioli & Pavesi 1450 -2065 5′...

  • Page 8: Flail Knives Applicable In Mowers Kbrp And Kangu

    5, Fig. 6 shall be lubricated every 50 hours. PTO shaft shall also be lubricated prior to and after period of longer idleness. PTO shafts of other brands with equivalent technical parameters may be used on the SaMASZ permission. 3.3.1. Flail knives applicable in mowers KBRP and Kangu In order to provide proper operation of mower flails need to be replaced once they are worn.

  • Page 9: Safety Rules And Warnings

    OPERATOR’S MANUAL FLAIL MOWERS ON A PANTOGRAPH KBRP Kangu 4. SAFETY RULES AND WARNINGS 4.1. General rules Front axis of the tractor should be balanced to enable its steering. If necessary, use front wheel ❑ weights. In order to keep steering conditions, make sure that impact on the front axis is at least 20% of ❑...
  • Page 10 KBRP Kangu FLAIL MOWERS ON A PANTOGRAPH OPERATOR’S MANUAL Never start the machine if any people or animals are around the machine ❑ Always follow safety labels describing hazards, and warning signs placed on the machine ❑ Before starting the tractor make sure that each drive is disconnected and control levers for ❑...

  • Page 11: Qualifications Of Operator

    OPERATOR’S MANUAL FLAIL MOWERS ON A PANTOGRAPH KBRP Kangu Keep the machine clean, so as to avoid a risk of fire. ❑ Pay particular attention to both PTO shaft and spline shaft guards. Never operate with damaged ❑ guards. Rotating spring tines and other rotary elements present a danger to health and life of persons ❑...
  • Page 12 KBRP Kangu FLAIL MOWERS ON A PANTOGRAPH OPERATOR’S MANUAL the mower can be lifted only in places designated for this purpose and labeled with a hook ❑ sign (Fig. 7), Fig. 7. Transport hooks equipment having a higher lifting capacity than the weight of the mower, shown on the identification ❑...

  • Page 13: Operating Elements

    FLAIL MOWERS ON A PANTOGRAPH KBRP Kangu Tab. 4. Location of centre of gravity Model Dimension [mm / ft. in.] KBRP 160 KBRP 200 Kangu 140 Kangu 190 Kangu 220 1200 / 3' 11'' 1530 / 5' 1100 / 3' 7.3'' 1470 / 4' 10'' 1710 / 5' 7.3''...

  • Page 14: Residual Risk

    Useful life for hydraulic hoses is 5 years from their production date. ❑ 4.8. Residual risk Despite the fact that the manufacturer of the mower, SaMASZ, in order to eliminate danger assumes responsibility for the design and construction of its mowers, some elements of risk are unavoidable during mower operation.

  • Page 15: Residual Risk Assessment

    OPERATOR’S MANUAL FLAIL MOWERS ON A PANTOGRAPH KBRP Kangu 4. Prohibited actions Bear in mind the following prohibited actions when operating the machine: Do not unblock the machine, make any adjustments or repairs when the machine is operating, ❑ Never change the sequence of operation and maintenance works specified in the operator's manual, ❑...

  • Page 16: Safety Signs And Their Meaning

    KBRP Kangu FLAIL MOWERS ON A PANTOGRAPH OPERATOR’S MANUAL 4.9. Safety signs and their meaning WARNING! a) all warning signs (labels) should be clean and legible, b) in the event of loss or damage of the sign (label) they should be replaced, c) signs (labels) can be purchased from the manufacturer.
  • Page 17 OPERATOR’S MANUAL FLAIL MOWERS ON A PANTOGRAPH KBRP Kangu N-106 N-117 N-167 N-168 CAUTION: flail knives! Do In case of injury caused by It is forbidden to ride Do not touch the machine not get near to operating a liquid under pressure on the machine until all rotating elements mower...

  • Page 18: Operation And Construction Of The Hydraulic Safety

    KBRP Kangu FLAIL MOWERS ON A PANTOGRAPH OPERATOR’S MANUAL N-01; N-03; N-07 N-76 N-05 N-09; N-49; N-106 N-117; N-167; N-168 N-210; N-211 N-14; N-15 N-52; N-100; N-101 N-29 N-102; N-103; N-104 Fig. 9. Warning decals placed on the mower 4.10. Operation and construction of the hydraulic safety The KBRP mowers have two mechanical types of protection (Fig.
  • Page 19 OPERATOR’S MANUAL FLAIL MOWERS ON A PANTOGRAPH KBRP Kangu WARNING! When mounting the mower on the tractor position of the former should be adjusted, so that PTO shaft (1) does not collide with any of the mower's parts as provided in Fig. 11. Therefore adjust tractor’s 3-point linkage link right and left tilting and displace cylinder’s eye (A) by unscrewing bolts and mounting them back in position I, II or III (Fig.

  • Page 20: Preparing The Mower For Transport

    KBRP Kangu FLAIL MOWERS ON A PANTOGRAPH OPERATOR’S MANUAL 5.2. Preparing the mower for transport Preparing the rear flail mower mounted on the tractor for transport - movement on roads - requires the following: mount the suspension frame on the lifting arms of the tractor, ❑...
  • Page 21 OPERATOR’S MANUAL FLAIL MOWERS ON A PANTOGRAPH KBRP Kangu Fig. 16. Instruction of PTO shaft shortening When shortening PTO shaft pay particular attention to precise adjustment of its length. Too long a shaft will be damaged when operating the mower. Well-adjusted length of PTO enables the mower to be compacted (causing no damage to the shaft) to position provided on Fig.

  • Page 22: Changing The Mower Position From Transport Into Operating Position

    KBRP Kangu FLAIL MOWERS ON A PANTOGRAPH OPERATOR’S MANUAL WARNING! Operate machinery only with the articulated telescopic shafts designated for use with that machinery. Before starting work check if all the covers (tractor, machinery and shaft) are in place and functioning. Damage or lost elements must be replaced with original spares.

  • Page 23: Operation

    OPERATOR’S MANUAL FLAIL MOWERS ON A PANTOGRAPH KBRP Kangu 5.6. Operation 5.6.1. General information about mowing In an urban setting, to ensure that the mower works without breaking, it is recommended that ❑ a pilot, who will mark all obstacles, should walk in front of the mower. While crossing roads, on pedestrian crossings or other permanent obstacles the mower must ❑...

  • Page 24: Mower Clogging

    A [cm / ft. in.] B [cm / ft. in.] C [cm / ft. in.] D [cm / ft. in.] E [cm / ft. in.] KBRP 160 205 / 6' 8.7'' 50 / 1' 8'' 290 / 9' 6'' 165 / 5' 5''...

  • Page 25: Mounting And Settings

    OPERATOR’S MANUAL FLAIL MOWERS ON A PANTOGRAPH KBRP Kangu 6. MOUNTING AND SETTINGS 6.1. Setting mowing height In order to level the mower please do the following: with the nut of the upper suspension system connector adjust the setting of the cutting unit to the desired mowing height. Extending the connector (1) (Fig.

  • Page 26: Checking Flail Blade Condition

    If necessary replaced ❑ bearings and seals (execution of the activity by experts from SaMASZ company), protect working parts (pins, joints, cylinder rods, etc.) against corrosion by applying a thin film of ❑...

  • Page 27: Lubrication

    OPERATOR’S MANUAL FLAIL MOWERS ON A PANTOGRAPH KBRP Kangu Lubricate the whole machine. ❑ Examine condition of flail knives, and if necessary, replace them with new ones. ❑ Tab. 6. Torque values for bolts 7. LUBRICATION 7.1. Miter gear Every day before starting work the oil level should be checked and if necessary refilled by removing plug (1) in the upper part of the gearbox (Fig.

  • Page 28: Flail Shaft

    KBRP Kangu FLAIL MOWERS ON A PANTOGRAPH OPERATOR’S MANUAL Lubrication point Fig. 31. Lubrication points of the bearings of copying shaft (for: KBRP) Lubrication point Fig. 32. Lubrication points of the bearings of copying shaft (for: Kangu) 7.3. Flail shaft Greasing with LT –...

  • Page 29: Bearings And Joints

    OPERATOR’S MANUAL FLAIL MOWERS ON A PANTOGRAPH KBRP Kangu 7.4. Bearings and joints Joint of hydraulic cylinder should be lubricated with STP grease in points marked in Fig. 34. Lubrication point Fig. 34. Hydraulic cylinder lubrication point (STP grease) Lubrication points Fig.

  • Page 30: Repair And Disposal Of The Mower

    KBRP Kangu FLAIL MOWERS ON A PANTOGRAPH OPERATOR’S MANUAL 9. REPAIR AND DISPOSAL OF THE MOWER REMEMBER! Before performing any repairs the mower must be disconnected from the tractor. 9.1. Repair Before repairing or assessing whether the mower is still serviceable, the machine should be carefully cleaned of dirt, mud and plant remains.

  • Page 31: Warranty Conditions

    OPERATOR’S MANUAL FLAIL MOWERS ON A PANTOGRAPH KBRP Kangu NOTE: Warranty card – if not filled in, corrected or illegible – is not valid. 11. WARRANTY CONDITIONS 11.1. Warranty procedures 1. The manufacturer guarantees the quality and proper function of the mower covered by this warranty.

  • Page 32: Record Of Warranty Repairs

    The Manufacturer reserves the right to introduce design changes. NOTE: The SaMASZ company is constantly working on the development of all of its machine types and models. Therefore, any modifications of our machinery due to their form, equipment and technology are likely. No claims can arise from data, drawings and descriptions included herein as well as the spare parts list.

  • Page 33: Appendix Calculating Axis Load

    OPERATOR’S MANUAL FLAIL MOWERS ON A PANTOGRAPH KBRP Kangu APPENDIX CALCULATING AXIS LOAD WARNING! When mounting the machine on a tractor using front and/or rear 3-point linkage, a maximum value of permissible load cannot be exceeded – tractor's front axis load must be 20% of the tractor's overall weight.
  • Page 34 KBRP Kangu FLAIL MOWERS ON A PANTOGRAPH OPERATOR’S MANUAL Calculating minimum weight of front ballast M – machine mounted at tractor's rear or at ❑ P min. rear and front: �� × �� + �� − �� × �� + 0,2 × �� × �� ��...
  • Page 35 OPERATOR’S MANUAL FLAIL MOWERS ON A PANTOGRAPH KBRP Kangu...
  • Page 36 KBRP Kangu FLAIL MOWERS ON A PANTOGRAPH OPERATOR’S MANUAL SaMASZ Sp. z o.o. tel. (+48) (85) 664 70 31 ul. Trawiasta 1 fax (+48) (85) 664 70 41 16-060 Zabłudów e-mail: samasz@samasz.pl Polska www.samasz.pl...

This manual is also suitable for:

Kbrp 200Kangu 140Kangu 190Kangu 220

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