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MacDon M155E4 Installation Instructions Manual
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MacDon M155E4 Installation Instructions Manual

MacDon M155E4 Installation Instructions Manual

Self-propelled windrower, def head service kit
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M155E4
Self-Propelled Windrower
DEF Head Service Kit (MD #183997) Installation Instructions
215233 Revision B
Original Instruction
The Harvesting Specialists.

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Summary of Contents for MacDon M155E4

  • Page 1 M155E4 Self-Propelled Windrower DEF Head Service Kit (MD #183997) Installation Instructions 215233 Revision B Original Instruction The Harvesting Specialists.
  • Page 2 © 2020 MacDon Industries, Ltd. The information in this publication is based on the information available and in effect at the time of printing. MacDon Industries, Ltd. makes no representation or warranty of any kind, whether expressed or implied, with respect to the...
  • Page 3 Introduction The DEF Head Service kit (MD #183997) is for 2018 and prior M155E4 Self-Propelled Windrowers that require DEF head replacement. This document explains how to install the kit. A list of parts included in the kit is provided in Chapter...
  • Page 4 Summary of Changes At MacDon, we’re continuously making improvements, and occasionally these improvements affect product documentation. The following list provides an account of major changes from the previous version of this document. Section Internal Use Summary of Change Only 3.1 Removing DEF Head and Tank Revised instructions for releasing clips on DEF hoses.

  • Page 5: Table Of Contents

    TABLE OF CONTENTS Introduction ..............................i Summary of Changes............................ ii Chapter 1: Safety ............................1 1.1 Signal Words ............................1 1.2 General Safety ............................2 Chapter 2: Parts List............................ 5 2.1 Serviceable Parts ............................6 Chapter 3: Installation Instructions ......................9 3.1 Removing DEF Head and Tank Assembly.....................9 3.2 Installing DEF Head and Tank Assembly ....................

  • Page 7: Chapter 1: Safety

    Chapter 1: Safety 1.1 Signal Words Three signal words, DANGER, WARNING, and CAUTION, are used to alert you to hazardous situations. Two signal words, IMPORTANT and NOTE, identify non-safety related information. Signal words are selected using the following guidelines: DANGER Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury.

  • Page 8: General Safety

    SAFETY 1.2 General Safety CAUTION The following general farm safety precautions should be part of your operating procedure for all types of machinery. Protect yourself when assembling, operating, and servicing machinery, wear all protective clothing and personal safety devices that could be necessary for the job at hand. Do NOT take chances.
  • Page 9 SAFETY • Wear close-fitting clothing and cover long hair. NEVER wear dangling items such as scarves or bracelets. • Keep all shields in place. NEVER alter or remove safety equipment. Make sure driveline guards can rotate independently of shaft and can telescope freely. •...

  • Page 11: Chapter 2: Parts List

    Chapter 2: Parts List The following parts are included in this kit: NOTE: For a complete list of serviceable parts, refer to 2.1 Serviceable Parts, page Figure 2.1: Parts Included in Kit Part Number Description Quantity HOSE – HEATER 183993 HOSE –...

  • Page 12: Serviceable Parts

    PARTS LIST 2.1 Serviceable Parts NOTE: Please provide these pages to the end user to ensure they have the correct list of serviceable parts for this DEF head and tank. Below is the complete list of serviceable parts included in kit MD #183997. Figure 2.2: Serviceable Parts 215233 Revision B...
  • Page 13 PARTS LIST Part Number Description Quantity ASSEMBLY – DEF HEAD, SSI 207445 GASKET – DEF HEAD 291158 VALVE – AIR VENT VALVE S/A 291159 FLANGE – SAE 6 HOLE TANK FLANGE 291160 GROMMET – LARGE, DEF HEAD 291161 HOUSING – LIQUID FILTER, S/A 291162 TANK –...

  • Page 15: Chapter 3: Installation Instructions

    Chapter 3: Installation Instructions WARNING To avoid bodily injury or death from the unexpected startup of the machine, always stop the engine and remove the key from the ignition before leaving the operator’s seat for any reason. WARNING Diesel Exhaust Fluid (DEF) contains urea. Do NOT get the substance in your eyes. In case of contact, immediately flush eyes with water for a minimum of 15 minutes.
  • Page 16 INSTALLATION INSTRUCTIONS 2. Disconnect harness (A) from solenoid valve (B) near the DEF supply module (C). Figure 3.2: Solenoid Valve Harness 3. Clamp hoses (A) and (B) at the solenoid valve to prevent coolant loss when replacing hose (B). Figure 3.3: Solenoid Valve 4.
  • Page 17 INSTALLATION INSTRUCTIONS 5. Disconnect electrical harness (A). 6. Clamp off hoses (B) and (C). WARNING The coolant lines are likely full of fluid. Use caution when disconnecting them from the DEF head. 7. Disconnect coolant hoses (B) and (C) from DEF head (D). Retain clamps for installing the new hoses.
  • Page 18 INSTALLATION INSTRUCTIONS 10. Remove and retain four bolts (A) from under the DEF tank. 11. Remove the DEF tank from bracket (B). Figure 3.8: DEF Tank – Bottom View 12. Disconnect the electrical harnesses on DEF hoses (A) and (B) from the aftertreatment harness. 13.
  • Page 19 INSTALLATION INSTRUCTIONS 15. Remove vent hose (A) from filter (B). Retain clamp (C) and discard hose. Figure 3.11: Fuel Filter 16. Cut the cable ties that secure coolant hoses (A) and (B) together along the inside of the frame and to the battery cable sleeve.

  • Page 20: Installing Def Head And Tank Assembly

    INSTALLATION INSTRUCTIONS 3.2 Installing DEF Head and Tank Assembly To install the new DEF head and tank assembly provided in the kit, follow these steps: 1. Position new DEF tank assembly on bracket (B) and install the four retained bolts (A) from below the tank. Figure 3.13: DEF Tank –...
  • Page 21 INSTALLATION INSTRUCTIONS 4. Install coolant OUT hose (B) (MD #183994) onto DEF head, and secure with retained clamp (A). 5. Route hose (B) (MD #183994) with existing hose (C) along the frame. Figure 3.16: Coolant Hose (MD #183994) Installed 6. Connect hose (A) (MD #183994) to DEF injector module tee (B).
  • Page 22 INSTALLATION INSTRUCTIONS 8. Secure coolant hoses to the battery cable sleeve using two cable ties (A). 9. Remove the clamps that were installed to prevent coolant loss in Steps 3, page 10 4, page Figure 3.19: Coolant Hoses 10. Install straight end of hose (A) (MD #207770) at inlet port (B) on the DEF supply module, and install elbow end at port (C) on the DEF head.
  • Page 23 INSTALLATION INSTRUCTIONS 12. Install straight end of hose (A) (MD #207769) at backflow port (B) on the DEF supply module, and install elbow end at port (C) on the DEF head. Secure hose with retaining clips. 13. Connect the harness on hose (MD #207769) to connector P172 on aftertreatment harness (disconnected in Step page 12).
  • Page 24 INSTALLATION INSTRUCTIONS 16. Place the top cover (B) on the DEF tank and secure it with two bolts (A). NOTE: The DEF head is not as shown in the illustration at right. Figure 3.25: DEF Tank 17. If the DEF was drained from tank (B), ensure drain plug (A) is installed before adding DEF.
  • Page 26 MacDon Industries Ltd. MacDon Brasil Agribusiness Ltda. 680 Moray Street Rua Grã Nicco, 113, sala 404, B. 04 Winnipeg, Manitoba Mossunguê, Curitiba, Paraná Canada R3J 3S3 CEP 81200-200 Brasil t. (204) 885-5590 f. (204) 832-7749 t. +55 (41) 2101-1713 f. +55 (41) 2101-1699 MacDon, Inc.

This manual is also suitable for:

Md 183997