MacDon M155E4 Operator's Manual

Maintenance and Servicing
Ongoing Maintenance Intervals
Time Service
1. Check tire inflation.
2. Check engine oil level.
3. Check engine coolant level at reserve tank.
4. Clean radiator, hydraulic oil cooler, charge air cooler,
and A/C condenser.
10 Hours
5. Check hydraulic oil level.
or Daily
6. Drain fuel filter water trap.
7. Fill fuel tank.
8. Check hydraulic hoses and lines for leaks.
9. Check diesel exhaust fluid (DEF) level.
1. Grease caster pivots.
2. Grease top lift link pivots.
3. Grease forked caster spindle bearings.
50 Hours
4. Clean cab fresh air intake filter.
5. Check gear box oil level.
100 Hours
1. Clean cab air return filter.
or
Annually
NOTE: Refer to M155E4 Operator's Manual for
250, 500, 1000, 1500, 2000, 4500, 5000 hour and annual maintenance.
Break-In Inspections
Hr(s) Item Check
Torque: 375 ft·lbf (510 N·m) dry.
Drive wheel nuts
1
Refer to M155E4 Operator's Manual
A/C compressor belt Tension
Caster wheel nuts Torque: 120 ft·lbf (163 N·m)
Torque:
Caster wheel anti-shimmy
5
Inboard bolt: 100 ft·lbf (135 N·m)
dampener bolts
Outboard bolt: 85 ft·lbf (115 N·m)
Walking beam width
Torque: 330 ft·lbf (448 N·m)
adjustment bolts
Walking beam width
Torque: 330 ft·lbf (448 N·m)
adjustment bolts
10
Neutral Adjusted by Dealer
Hose clamps: air intake,
radiator, heater and Hand-tighten unless otherwise noted
hydraulic
Walking beam width
Torque: 330 ft lbf (448 N·m)
adjustment bolts
Caster wheel anti-shimmy Torque inboard: 100 ft lbf (135 N·m)
50
dampener bolts Torque outboard: 85 ft lbf (115 N·m)
Main gearbox oil
Drive wheel oil lubricant
Change
Charge system oil filter
Return oil filter
Subject to change without notice
Fluids and Lubricants
Fluid Vol Spec
Diesel Must meet ISO
7.5 US Gal-
exhaust fluid 22241
lons (29 L)
(DEF) requirements
ASTM
Fuel: 97 US Gallons
D-975
Diesel No.2 (367 L)
Grade S15
Fuel:
Diesel no.1 97 US Gallons
n/a
and no. 2 (367 L)
mix
ASTM
Engine 7.3 US Gal-
D-6120 and
coolant lons
Fleetguard ES
(antifreeze) (27.5 L)
Compleat
®
SAE 75W-90
Drive wheel 1.5 US Quarts
API service
lubricant (1.4 L)
class GL-5
SAE multi-
Grease As required
purpose
11.6 US SAE 15W-40 for
Engine oil Quarts API class SJ
(11 L) and CJ-4
SAE 15W-40 for
API class SJ
17.2 US
Hydraulic oil and CH-4. Refer
Gallons (65 L)
to operator's
manual
SAE 75W-90
Gear box 2.2 US Quarts API service
lube (2.1 L) class GL-5 (SAE
J2360 preferred)
A/C 5 lb.
R134A
Refrigerant (2.27 kg)
A/C
8.1 fl. oz SP-15
compressor
(240 cc) PAG
oil
Tire Pressures
18.4 - 26 bar
46 psi (371 kPa)
Drive Tires
18.4 - 26 turf
46 psi (317 kPa)
Rear Tires All rear tire pressures are 10 psi (69 kPa)
M155E4 Windrower Quick Card - Form 147797 Rev. A
Supplement to M155E4 Windrower Operator's Manual
Description /
Information
Diesel exhaust
system
Sulphur (by weight)
0.5% max.
Water and sediment
(by vol) 0.05% max.
Lubricity 520 microns
Sulphur (by weight)
0.5% pref. 1% max.
Water and sediment
(by weight) 0.1% max.
Lubricity 460 microns
Refer to M155E4
Operator's Manual
Fully synthetic gear
lubricant (SAE J2360
preferred)
High temperature
extreme pressure
EP2. max 1% molyb-
1 REVERSER - To activate, hold down
denum disulphide,
and engage the header (requires
Lithium base. Use as
optional hydraulics)
required unless
otherwise noted
2 GROUND SPEED RANGE
3 HEADER ENGAGE
Engine oil pan
4 DECK SHIFT / FLOAT PRE-SET
5 DWA DRAPER SPEED (Optional)
6 DWA RAISE / LOWER (Optional)
Windrower drive and
header drive
Float Presets
A-Series, R-Series, or D-Series -
Fully synthetic gear
Without Hydraulic Deck Shift
lubricant for
engine gearbox
FLOAT PRE-SET / DECK SHIFT switch allows for
auto-memory of three different trim cylinder
positions. For example:
Cab A/C system
#1 - Border Width LH 5.0, RH 6.5
#2 - Normal Width LH 5.0, RH 5.0
Cab A/C compressor
#3 - Rocky Width LH 6.5, RH 6.5
Lubricant
D-Series with Hydraulic Deck Shift
DECK SHIFT switch activates hydraulic deck shifting
600 - 65 R28 bar
when the header is engaged, and allows for
35 psi (241 kPa)
auto-memory of trim cylinder adjustments in each
delivery opening position.
23.1 - 26 turf
34 psi (234 kPa)
Allows for compensation of weight shifts to the
float springs.
M155E4 Windrower Quick Card - Form 147797 Rev. A
Supplement to M155E4 Windrower Operator's Manual
M155E4 Windrower Operator's Station Features
7 ENGAGE GPS
8 REEL UP
9 REEL AFT
10 SCROLLS THE TOP LINE OF DISPLAY
11 HEADER TILT UP (Retracts center-link)
12 HEADER DOWN
13 HEADER TILT DOWN (Extends center-link)
14 HEADER UP
15 REEL (D65/A40) / DISC SPEEDS (R-Series)
16 REEL DOWN
17 REEL FORE
Normal Start - Engine Temp above 60°F (16°C)
1. Main battery disconnect switch - POWER ON.
2. GSL in N-DETENT. HEADER DRIVE switch OFF.
3. Seat Belt ON. Set throttle to LOW IDLE position - "fully back".
4. Sound horn three times.
5. Turn ignition key to RUN position. Single loud tone sounds.
Engine warning lights flash in self-test mode, and CDM displays
"HEADER DISENGAGED" and "IN PARK".
6. Turn ignition key to START position until engine starts.
Release key. Allow engine to run at IDLE until temperature reach-
° °
es 100 F (40 C).
7. CDM displays programmed header data for five seconds,
and then returns to previous display.