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RoboLabs ROBOSUGAR CPA-10 Operation Manual

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OPERATION MANUAL
ROBOSUGAR CPA-10, CPA-10A
2018

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Summary of Contents for RoboLabs ROBOSUGAR CPA-10

  • Page 1 OPERATION MANUAL ROBOSUGAR CPA-10, CPA-10A 2018...

  • Page 2: Safety Requirements

    ROBOSUGAR CPA-10(A) Sep-18 SAFETY REQUIREMENTS DO NOT DISASSEMBLE CARAMELIZER OR REMOVE SEPARATE COMPONENTS WHILE EQUIPMENT IS CONNECTED TO THE MAINS! READ CAREFULLY THE MANUAL BEFORE START! ONLY INSTRUCTED PERSONNEL ARE ALLOWED TO OPERATE THE MACHINE! IT IS PROHIBITED TO RUN THE MACHINE WITH EMPTY KETTLE! IT...

  • Page 3: Technical Specifications

    ROBOSUGAR CPA-10(A) Sep-18 1. OVERVIEW 1.1 DESIGNATION RoboSugar CPA-10A and RoboSugar CPA-10 caramelizers are intended for making caramel coated popcorn. 1.2 TECHNICAL SPECIFICATIONS Productivity up to 14 kg/h Operating volume 37,5 L Single phase 208… 240 Vac Rated voltage Rated frequency...

  • Page 4: Intended Use

    ROBOSUGAR CPA-10(A) Sep-18 1.4. OVERVIEW General view of RoboSugar CPA-10A machine is shown on the Fig.1 below. RoboSugar CPA-10 (semi-automatic) doesn’t have pulling mechanism for popcorn container. Apart from that, machines have the same design. Рис.1 RoboSugar CPA-10A general appearance (1) –...

  • Page 5: Getting Started

    RH at 20°C. Altitude above sea level should not exceed 1000 m. Ingress protection rating IP22 (IEC 60529). While in operation, kettle of RoboSugar CPA-10(A) emits a lot of steam and heat. It is essential to provide exhausting hood (800x800 mm, 500 m3/h or more) installed over the kettle.

  • Page 6: Power Requirements

    ROBOSUGAR CPA-10(A) Sep-18 2.4 POWER REQUIREMENTS EQUIPMENT MUST BE GROUNDED! MAINS CONNECTIONS MUST BE DONE BY QUALIFIED ELECTRICIAN ONLY! IT IS PROHIBITED TO USE POWER SUPPLY WITH CHARACTERISTICS OTHER THAN SPECIFIED! Machine uses power supply with voltage range from 208 to 240 volts, 50 or 60Hz.
  • Page 7 ROBOSUGAR CPA-10(A) Sep-18 2.5 CARAMEL RECIPES Below are few caramel recipes to start with. Depending on customer’s needs, those recipes may be modified or substituted with your own recipes. Feel free to experiment with different recipes to get the best results.

  • Page 8: Machine Operation

    ROBOSUGAR CPA-10(A) Sep-18 2.6 MACHINE OPERATION RoboSugar CPA-10 (A) has following controls (Fig.4): temperature regulator main switch (ON-OFF) HEATING push button with backlight MIXING push button with backlight COOLING push button with backlight Each button actuates one of the named stages.
  • Page 9 ROBOSUGAR CPA-10(A) Sep-18 continuously for 1.5 minutes, providing smooth coating. Once time is expired, coated popcorn will be dumped to the cooling belt automatically. Upon completion of mixing stage machine will give an audible audio alarm. IMPORTANT! See STARTING NEXT BATCH section below! COOLING STAGE Caramel coated popcorn needs to be cooled down and separated.
  • Page 10 ROBOSUGAR CPA-10(A) Sep-18 CPA-10/CPA-10A OPERATION ORDER RoboSugar CPA-10 (semi-automatic) To make caramel coated popcorn, do the following: 1. Put caramel ingredients into the kettle. Put popped popcorn into popcorn container. 2. Turn the main switch to ON position, set temperature if needed, and press HEATING button.

  • Page 11: Temperature Adjustment

    ROBOSUGAR CPA-10(A) Sep-18 2.7 END PRODUCT QUALITY TEMPERATURE ADJUSTMENT constructive features, temperature value thermoregulator may be different, depending on recipes used. The goal is to get good taste rather than reach some temperature value. The following recommendations will help you to find out the right temperature that should be set on the thermoregulator.

  • Page 12: Machine Settings

    ROBOSUGAR CPA-10(A) Sep-18 2.8 MACHINE SETTINGS Some aspects of machine operation may be adjusted. To adjust settings do the following: Turn the machine off, then press and hold HEATING and COOLING pushbuttons together and turn the main switch in ON position. You will see flashing buttons and hear buzzer signals.

  • Page 13: Technical Maintenance

    ROBOSUGAR CPA-10(A) Sep-18 3. TECHNICAL MAINTENANCE 3.1 GENERAL INSTRUCTIONS The maintenance purpose is to keep the machine operable during the entire service life. The recommended maintenance schedule with types of actions is presented below: PROCEDURE PERIOD Kettle cleaning once a day...
  • Page 14 ROBOSUGAR CPA-10(A) Sep-18 3.2 MAINTENANCE ORDER KETTLE CLEANING Pour not more than 4 liters of water in the kettle, close the kettle with lid provided in the delivery set, and turn the main switch in ON position. Wait until water is started to boil; let it boil for a few minutes, so hot water steam will be able to fill the kettle properly.

  • Page 15: Transportation And Storage

    ROBOSUGAR CPA-10(A) Sep-18 CONVEYOR BELT CLEANING During normal operation belt contamination is minimal. Use warm water with cloth for cleaning. It is convenient to use a steam generator as well. DURING MACHINE OPERATION SOME AMOUNT DARK- COLOURED CONDENSATE MAY BE FOUND BELOW THE KETTLE, ON MIXER MOTOR HOUSING AND AROUND.

  • Page 16: Acceptance Certificate

    ROBOSUGAR CPA-10(A) Sep-18 5. ACCEPTANCE CERTIFICATE Equipment is met mandatory requirements of the state standards, actual technical documentation, and approved for use. TEST CERTIFICATE CPA-10 _____________ Product Name Serial No. The equipment is made with accordance to mandatory requirements of the state standards, actual technical documentation, and approved for use.

  • Page 17: Warranty Obligations

    ROBOSUGAR CPA-10(A) Sep-18 6. WARRANTY OBLIGATIONS The manufacturer guarantees trouble-free operation of the equipment during 12 months from the date of receiving the equipment by dealer (in accordance with transport documentation); or, in case of purchase directly through Trapeza LLC, from the purchase date, given that terms of using, transportation, and storage are met.
  • Page 18 ROBOSUGAR CPA-10(A) Sep-18 ANNEX A. DUMPING MECHANISM SETTING UP 1. Remove three fasteners; take screws out: 2. Mount the pillar, fix it with the fasteners. 3. Connect electric magnet. Wire colour codes are not important. Insulate joints if needed. 5. Stuff wires inside the pillar, then put end-piece with the wire into the...
  • Page 19 ROBOSUGAR CPA-10(A) Sep-18 6. Install gas spring assembly. It is convenient to do with kettle turned down. Adjust assembly position it the way that steel bar doesn’t touch anything during kettle movement. Fix the assembly’s position with two screws: 7. Put the popcorn container into the cradle and fix it with two plastic ties.

  • Page 20: Dimension Requirements

    ROBOSUGAR CPA-10(A) Sep-18 ANNEX B. DIMENSION REQUIREMENTS All dimensions in mm.
  • Page 21 ROBOSUGAR CPA-10(A) Sep-18 ANNEX C. ELECTRIC COMPONENTS LIST SIGN DESIGNATION MODEL SPECIFICATIONS ТК24-13-1-220 Thermorex Safety thermostate 230 Vac, 16 A ДТС124-РТ100-А3.10/2 Temperature sensor Pt100 Owen ДПС-0,45-30 Electrointer Capacitor 450 Vac, 30 uF ДПС-0,45-12 Electrointer Capacitor 450 Vac, 12 uF Temperature...
  • Page 22 ROBOSUGAR CPA-10(A) Sep-18 ANNEX D. TEMPERATURE REGULATOR SETTINGS GROUP PARAMETER VALUE DESCRIPTION Temperature sensor Pt100 Temperature sensor thermocouple K type Low limit set point value High limit set point value Control output: to solid-state relays Alarm operation mode Alarm output hysteresis...

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