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RoboLabs CP-100SR User Manual

Caramel coating machine
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Caramel coating machine
CP-100SR
User manual
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Summary of Contents for RoboLabs CP-100SR

  • Page 1 Caramel coating machine CP-100SR User manual Read this manual before use and keep for future reference!
  • Page 2 Safety requirements This is the safety alert symbol. It is used to alert you to potential physical injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. DANGER • Not grounded equipment can cause electric shock. Power outlet MUST HAVE PROPER GROUNDING to avoid electric shock.

  • Page 3: Table Of Contents

    Contents 1 General information 1.1 Technical specifications ........1.2 Manufacturer details .

  • Page 4: General Information

    1 General information Caramel coating machine CP-100SR is used for making caramel coated popcorn (hereinafter “the machine”, or “the equipment”). The machine can work as a stand-alone unit, or as a part of popcorn processing line. Commercial use only. 1.1 Technical specifications...

  • Page 5: Warranty Obligations

    (in accordance with transport documentation); or, in case of purchase directly through Trapeza LLC or RoboLabs Ltd., from the date of purchase, given that terms of using, transportation, and storage are met.

  • Page 6: Installation

    2 Installation 2.1 Delivery set Machine assembled Documentation set 2.2 Assembling 1. Unpack the machine carefully. 2. Remove protective film from all surfaces. 3. Wipe all surfaces with a clean soft cloth dampen with mild soap. Remove soap residues with a clean cloth dampen in clear water.

  • Page 7: Design And Principle Of Operation

    3 Design and principle of operation Figure 1: Structural components of the machine Structural components of the machine are shown on Fig.1. Base frame installed on four lockable swivel casters bears all the elements of the machine. Kettle is mounted on the base frame, in such a way that it can be tilted with the means of tilt motor.

  • Page 8: Intended Use

    4 Intended use DANGER • DO NOT USE MACHINE if power cord, or plug, or wall outlet are damaged. WARNING • MAKE SURE ALL FOUR SWIVEL CASTERS IS LOCKED. Unlocked swivel casters might lead to accidental move of the machine. •...

  • Page 9: Operating Order

    4.2 Operating order 1. Press ON push button on the control panel. Wait until HMI display shows the start screen: 2. Press to enter the operating screen: v 1.1 3. Add caramel ingredients in the kettle. Close the lid. 4. Press to start the process.

  • Page 10: Hmi Interface

    5 HMI interface 5.1 Start screen Upon turning machine on, the HMI panel represents the start screen, see Fig.3. Figure 3: Start screen v1.0 – version of software. – press to see the operating screen. v 1.1 – current temperature in the kettle. –...

  • Page 11: Operating Screen

    5.2 Operating screen Operating screen is the main screen operator interacts with during working with the machine, see Fig.4: Figure 4: Operating screen – activates and de-activates heating. White if inactive. Green if active. Red circle back- slash if cannot be activated. Timer in the low right corner of the button starts when the temperature in the kettle (PV) reaches SV-10 C.

  • Page 12: Settings Screen

    5.3 Settings screen Settings screen allows operator to change parameters of the machine, see Fig.5: Figure 5: Settings screen mixer on timer – defines the time (in seconds) of "ON" phase for mixing during heating stage. mixer off timer – defines the time (in seconds) of "OFF" phase for mixing during heating stage. mixing time –...

  • Page 13: Temperature Graph Screen

    5.4 Temperature graph screen Temperature graph screen allows operator to monitor the process of heating, see Fig.6: Figure 6: Temperature graph screen T: 145.0/150.0 – current temperature (145.0) in the kettle, and goal temperature (150.0). – access to parameters of PID regulator, password required. –...

  • Page 14: Cleaning

    6 Cleaning DANGER • DO NOT USE EXCESSIVE WATER OR WATERJET for cleaning the equipment. • DO NOT SPILL WATER on electric panel(s). • ALWAYS KEEP power cord plug OFF THE FLOOR AND WATER. WARNING • Hot steam coming out from under covering lid is very hot and might cause severe scald burns.

  • Page 15: A Components Setup

    A Components setup DANGER • THIS SECTION IS FOR SKILLED TECHNICIANS ONLY. • ALWAYS unplug the machine before servicing, unless you need it to be en- ergized for performing setup procedures. WARNING • ALWAYS wear eye protection while servicing this equipment to avoid possible injury.

  • Page 16: Vfd (Inverters)

    A.1 VFD (inverters) DANGER • Capacitors in the output circuit of the VFD maintain high voltage at output terminals U, V, W for up to 10 minutes after power cut off. WAIT AT LEAST 10 MINUTES before replacing connections. NOTE 1: VFD setup must be performed only when the drive is stopped.

  • Page 17: Temperature Regulator

    A.2 Temperature regulator DANGER • High voltage inside electric panel. DO NOT TOUCH bare terminals and/or wires. There are three modes of operation of DT3 unit (Fig.9): Operation, Regulation, and Initial setting. When power is applied, controller gets into the operation mode. Press the key to switch to regulation mode.

  • Page 18: Temperature Limiter

    A.3 Temperature limiter DANGER • High voltage inside electric panel. DO NOT TOUCH bare terminals and/or wires. There are three setting groups in TC4SP unit (Fig.10): 1st setting group, 2nd setting group, and SV setting group (the main indication mode). When power is applied, the unit gets into SV setting group (Run mode).

  • Page 19: B Electric Components Designations

    B Electric components designations Below is the designations for electric components as they appear in the wiring diagram.

  • Page 20: C Parts List

    C Parts list Pos. Item Part no. Conduit w/wires asm 31249 Key 8х7х130 DIN 6885-1 30705 Motor w/gearbox МТ71M KW 0,25/4 B14/IRWD040-20-71B14/IRWD090-40-90B5 31246 Lock KY05.1.2 25786 Swivel caster w/brk 3300 PUR 125 F18 24731 Kettle asm ТМ 3618.02.00.000 25844 Kettle housing ТМ 3618.02.04.000 32878 Motor w/gearbox МТ80М...
  • Page 21 Pos. Item Part no. Temp sensor ДТПК 124-00.32/4 25105 Mixer asm ТМ 3618.02.05.000 25070 Deflector w/fasteners ТМ 2653.02.00.001 23365 Kettle lid ТМ 2653.05.00.000 21692 Handle ТМ 2625.06.00.005 22870 PTFE pad ТМ 2653.02.05.004 23360 Heating element 252 E 10/3,2 LH 230 31013 Temp sensor ДТПК...
  • Page 22 Pos. Item Part no. Nut ТМ 3618.02.00.024 33846 Liner ТМ 2653.02.00.018 23380 Shaft sealing set 26299 Shaft asm 26305 Collar ТМ 3618.02.00.025 33118 Washer ТМ 3618.02.00.026 26303 Nut M48 26302 Shaft fasteners set 26300 Temp sensor ДТПК 124-00.32/4 25105 Key 8х7х116 DIN 6885-1 26301...
  • Page 23 Pos. Item Part no. Touchscreen DOP-103BQ 25154 Connector DS1033-09M 31481 Push button NP2-BW8465 25888 Switch B200E 25138 Protective collar M22-XGPV 25473 Inverter VFD015EL43A 25631 Contactor NXC-25 31025 Circuit breaker PL6-C50/3 33612 Terminal block AVK 10 30676 Shielded cable 9YSLCY-JB 4G1,5 17728 SS relay SBDH-6044.ZD3 26252...

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