RoboLabs SugarLips 100 Technical Manual
Caramel coating machine
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Also See for SugarLips 100:
- User manual (12 pages) ,
- Technical manual (20 pages) ,
- Manual (20 pages)
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Summary of Contents for RoboLabs SugarLips 100
- Page 1 Caramel coating machine SugarLips 100 (CP-100SU) 208 V 60 Hz Technical manual Read this manual before use and keep for future reference! PDF version of this manual is available on www.robolabs.pro...
- Page 2 Safety requirements This is the safety alert symbol. It is used to alert you to potential physical injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. DANGER • THIS MANUAL IS FOR SKILLED TECHNICIANS ONLY! •...
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Page 3: Table Of Contents
Contents 1 Components setup 1.1 Temperature regulator setup ......1.2 Temperature limiter setup ....... . 1.3 VFDs setup . -
Page 4: Components Setup
1 Components setup 1.1 Temperature regulator setup Temperature regulator TCN4S (Fig.1) has three setting groups: 1st setting group, 2nd setting group, and SV setting group (the main indication mode). The settings must be changed in the same order as they appear in the list. Note that after changing In-t... -
Page 5: Temperature Limiter Setup
1.2 Temperature limiter setup DANGER • Electric shock hazard! High voltage inside electric panel. DO NOT touch bare terminals and/or wires. TC4SP unit (Fig.2) has three setting groups: 1st setting group, 2nd setting group, and SV setting group (the main in- dication mode). -
Page 6: Vfds Setup
1.3 VFDs setup DANGER • Electric shock hazard! High voltage inside electric panel. DO NOT touch bare terminals and/or wires. NOTE 1: VFD setup must be performed only when the drive is stopped. NOTE 2: After setting parameter 02.00 to 9, VFD displays End , and gets back to the main indication mode. -
Page 7: Diagnostic Procedures
2 Diagnostic procedures DANGER • Electric shock hazard! High voltage inside electric panel. DO NOT touch bare terminals and/or wires. • ALWAYS unplug the machine before resistance measurement, or open circuit check, or circuit continuity check. CAUTION • Some diagnostic procedures requires to turn the heating on. Pour enough water in the kettle so to cover the kettle bottom before perform- ing such procedures. -
Page 8: Main Temperature Sensor (Bt2)
2.2 Main temperature sensor (BT2) 1. Unplug the machine. Wait until the kettle is cooled down to room temperature. 2. Ensure sensor wires are properly connected to (10)/DC3 and (11)/DC3. 3. Check the resistance between (10)/DC3 and (11)/DC3. It should be about 10 . IF open circuit, replace the sensor. -
Page 9: Solid-State Relays (Vs1-Vs4)
4. Ensure 230 VAC presents at (11)/K. IF voltage DOES NOT present: 4.1. Ensure continuity and terminal tightening for the wires: 1.9 1.8 1.2 1.1 1.0 5. Ensure 24 VDC presents at (A1)/K and (A2)/K. IF voltage DOES NOT present: 5.1. -
Page 10: Power Supply Unit (Psu)
4. Ensure there is no ground fault between ground and any of 1.18 1.19 2.14 2.15 3.5 3.4 IF found, replace fault heating element. 2.8 Power supply unit (PSU) 1. Set the main switch to CARAMEL. 2. Ensure 230 VAC presents between (L)/PSU and (N)/PSU. IF voltage DOES NOT present: 2.1. -
Page 11: Switch (Sa1)
2.11 Switch (SA1) 1. Unplug the machine. 2. Disconnect wires 1.5 and 1.6 from (5)/SA1 and (2)/SA1, respectively. 3. Set the switch in OFF. 3.1. Ensure the status of following terminal pairs: (1)/SA1 to (2)/SA1 – open; (3)/SA1 to (4)/SA1 – open; (5)/SA1 to (6)/SA1 –... -
Page 12: Vfd Units (Uz1, Uz2)
2.13 VFD units (UZ1, UZ2) DANGER • Electric shock hazard! High voltage inside electric panel. DO NOT touch bare terminals and/or wires. • ALWAYS unplug the machine before resistance measurement, or open circuit check, or circuit continuity check. • Capacitors in the output circuit of the VFD might maintain high voltage at output terminals U, V, W for up to 10 minutes after power cut o . -
Page 13: Motors (M1, M2)
2.14 Motors (M1, M2) DANGER • Capacitors in the output circuit of the VFD might maintain high voltage at output terminals U, V, W for up to 10 minutes after power cut o . Kettle tilt motor (M1) 1. Unplug the machine and wait at least 10 minutes. 2. -
Page 14: Fans (Mf1,Mf2)
4.2. Try to rotate the mixer manually. IF mixer cannot be rotated, replace mixer shaft assembly. 5. Before replacing, ensure the new motor is wired in delta. 2.15 Fans (MF1,MF2) 1. Set the main switch to CARAMEL. 2. Ensure both fans are spinning. 3. -
Page 15: Parts List
3 Parts list Pos. WD sign Item Order no. Lock 25786 AC motor with gearbox (kettle tilt) 25629 Shaft fasteners set 26300 Shaft key 30705 Conduit assembled w/wires 26304 Kettle assembled 25844 AC motor with gearbox (mixer) 25628 Shielded cable 17728 Power cord 30819... - Page 16 Parts list (continued) Pos. WD sign Item Order no. Heat insulation 25965 Heating coils hook-up wires set 30818 EK1-EK6 Heating coil 25231 Kettle temperature sensor 23226 Heaters temperature sensor 24922 Kettle lid handle 22870 Kettle lid (semi-round) 21692 Deflector w/fasteners 23365 Mixer assembled 25070...
- Page 17 Parts list (continued) Pos. WD sign Item Order no. Shaft fasteners set 26300 Kettle temperature sensor 23226 Mixer fixing nut (left-thread) 23386 Nut M48 26302 Washer 26303 Mixer shaft repair set 26305 Mixer shaft sealing 26299 Silicone liner 23380 Shaft key 26301...
- Page 18 Parts list (continued) Pos. WD sign Item Order no. Switch 2NO 12978 Contact block 1NO 22451 Temperature regulator 25111 SB1-SB4 Push button 25121 Contact-block with LED 25113 Yellow protective cover 25473 Emergency stop switch 25138...
- Page 19 Parts list (continued) 41 42 Pos. WD sign Item Order no. Shielded cable 17728 Temperature limiter 16848 Temperature limiter socket 22599 MF1,MF2 25143 VS1-VS4 Solid-state relay 26252 Inductive relay 25147 25145 I/O extension unit 16324 Power supply unit 15355 Contactor 80 A 26249 Buzzer 22951...
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