Primus MB 90 Installation And Maintenance Manual
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Primus MB 90 Installation And Maintenance Manual

Hygienic washer extractor
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www.groupdynamics-laundry.com
sales@groupdynamics.lv
INSTALLATION AND MAINTENANCE MANUAL
PUBLICATION DATE : 07/04
513 289
MB 90/140/180
HYGIENIC WASHER EXTRACTOR

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  • Page 1 MB 90/140/180 INSTALLATION AND MAINTENANCE MANUAL HYGIENIC WASHER EXTRACTOR PUBLICATION DATE : 07/04 513 289...

  • Page 2: Table Of Contents

    www.groupdynamics-laundry.com sales@groupdynamics.lv 1. CONTENTS Publication date 07/04 Page: 1. CONTENTS........................1 2. WARNINGS AND SYMBOLS ..................2 2.1. PERSONAL SAFETY RULES......................2 2.2. SYMBOLS ON THE MACHIME ......................3 2.3. IMPORTANT INFORMATION BEFORE INSTALLATION ..............3 3. TECHNICAL SPECIFICATION ..................4 3.1. TECHNICAL DATA MACHINES WITH 90 KG / 198 LBS, 140 KG / 308 LBS, 180 KG / 396 LBS CAPACITY ..4 3.2.

  • Page 3: Warnings And Symbols

    www.groupdynamics-laundry.com sales@groupdynamics.lv 2. WARNINGS AND SYMBOLS TO MINIMIZE THE RISK OF FIRE, INJURY BY ELECTRIC SHOCK OR SERIOUS INJURIES OF PERSONS OR PROPERTY DAMAGE, PLEASE READ AND FOLLOW THE FOLLOWING INSTRUCTIONS: 2.1. PERSONAL SAFETY RULES GENERALY – This English version is the original version. –...

  • Page 4: Symbols On The Machime

    www.groupdynamics-laundry.com sales@groupdynamics.lv – Under certain conditions, hydrogen gas may be created in the hot water system that has not been used for two or more weeks. Hydrogen gas is explosive. If the hot water system has not been used for such period open all hot water taps and let the water run out for few minutes.

  • Page 5: Technical Specification

    www.groupdynamics-laundry.com sales@groupdynamics.lv 3. TECHNICAL SPECIFICATION 3.1. TECHNICAL DATA MACHINES WITH 90 KG / 198 LBS, 140 KG / 308 LBS, 180 KG / 396 LBS CAPACITY CAPACITY: 90 KG / 198 LB 140 KG / 308 LB 180 KG / 396 LB DIMENSIONS CAPACITY: loading ratio 1/10...
  • Page 6 www.groupdynamics-laundry.com sales@groupdynamics.lv CAPACITY: 90 KG / 198 LB 140 KG / 308 LB 180 KG / 396 LB TOTAL INPUT OF THE MACHINE WITH: steam heating 11,5 kW 19 kW 22,5 kW hot water + extra electrical heating 54 kW + 11,5 kW 112 kW + 19 kW 72 kW + 11,5 kW nominal output of the motor...

  • Page 7: Dimensions And Components Of The Machine

    www.groupdynamics-laundry.com sales@groupdynamics.lv 3.2. DIMENSIONS AND COMPONENTS OF THE MACHINE 1. Hard cold water inlet 2. Soft cold water inlet 3. Hot water inlet 4. Steam inlet 5. Supply of pressure air 6. Power supply 7. Main drainage valve 8. Recycling drainage valve 9.

  • Page 8: Installation

    www.groupdynamics-laundry.com sales@groupdynamics.lv 4. INSTALLATION 4.1. HANDLING, TRANSPORT AND STORAGE TRANSPORT AND STORAGE WARNING ! FORKS OF HIGH LIFTING TRUCK MUST HAVE SUFFICIENT LENGTH (SEE FIG. 4.1). For handling the machine in packing, use the fork lift truck or four (alternatively two) manual pallet trucks. The machine pallet is designed for handling in both (mutually vertical) directions, see fig.
  • Page 9 www.groupdynamics-laundry.com sales@groupdynamics.lv – All passages and spaces the machine has to be transported through at installation should be reasonably dimensioned to meet the height and width of the machine including the package. – Never push, pull or press the components protruding from the contour line of machine (front part of the machine, filling door, control elements, belt cover, water inlet and outlet pipes etc.).

  • Page 10: Space Requirements

    www.groupdynamics-laundry.com sales@groupdynamics.lv Fig.4.1.E. Hanging eyes for the hook suspension 4.2. SPACE REQUIREMENTS REQUIRED MACHINE WORKING CONDITIONS: See chapter „3. TECHNICAL SPECIFICATION“. The machine must not be installed within the reach of directly spraying water. Do not install the machine where it will be exposed to weather condition and excessive humidity. When steamed up due to temperature changing, water must not run over the machine walls and covers, nor to cover the floor under and around it.
  • Page 11 www.groupdynamics-laundry.com sales@groupdynamics.lv Fig. 4.3.A Installation plan * * * - Retain minimal distance 10 mm between the parting wall and side covering of the machine. - Increased basement is not necessary for the machine 180 KG / 396 LB INSTALLATION AND MAINTENANCE MANUAL PUBLICATION DATE 07/04 513289...

  • Page 12: Connections

    www.groupdynamics-laundry.com sales@groupdynamics.lv RECYCLING MAIN DRAIN DRAIN VALVE VALVE Fig.4.3.B. Basement plan 4.4. CONNECTIONS CONNECTION OF WATER SUPPLY WATER HARDNESS It is advisable to contact the water supplier for information concerning the properties of the water in your area. Good wash results are dependent also on the water hardness. For medium to very hard water, consideration should be made to make the water softer.
  • Page 13 www.groupdynamics-laundry.com sales@groupdynamics.lv dH - fH - gr/gal Characteristics mmol / dm England Germany France soft 0 - 1,25 0 - 7° 0 - 12° 0 - 8,75° 0 - 3 medium 1,25 - 2,5 7 - 14° 12 - 25° 8,75 - 17,5°...
  • Page 14 www.groupdynamics-laundry.com sales@groupdynamics.lv A capacity of discharged water is approximately 600 dm / min. (158 US gallons / min). PRESSURE AIR CONNECTION The pressure air distribution system of the machine ends in a connection pipe with an inner thread G 1/4“, fig.3.2.
  • Page 15 www.groupdynamics-laundry.com sales@groupdynamics.lv 1. Earth leakage trip 2. Laundry electrical switchboard 3. Power supply protection 4. Washing machine 5. Phase conductors 6. Protective conductor 7. Main switch inlet terminal switchboard Fig.4.4.A. Recommended machine connection to electrical network (with an earth leakage trip) INLET CONDUCTORS AND POWER SUPPLY PROTECTION –...
  • Page 16 www.groupdynamics-laundry.com sales@groupdynamics.lv SUPPLY MACHINE HEATING TYPE MAX. CURRENT (A) VOLTAGE steam 29,00 3AC 400V electrical 54 kW 99,00 electrical 72 kW 128,00 90 KG / 198 LB steam 50,00 3AC 230V electrical 54 kW 175,00 electrical 72 kW 220,00 steam 49,00 3AC 400V 140 KG / 308 LB...
  • Page 17 www.groupdynamics-laundry.com sales@groupdynamics.lv 1. Main switch Obr.4.4.C. Connection of main power inlet 2. Protection terminal 3. Bush 4. Sag of inlet cable MACHINE PROTECTIVE CONNECTION Due to safety reasons it is necessary to connect the washing machine to the laundry protection system. The external protective terminal M8, fig.4.4.D pos.3 located on the right of the machine frame and identified by an earthing mark (5) serves for this purpose.

  • Page 18: Putting The Machine In Operation

    www.groupdynamics-laundry.com sales@groupdynamics.lv 1. 2 mixer 5. Liquid soap tanks 2. Mixer 6. Water supply 3. Electrical water valve 7. Liquid soap inlet in the machine rear part 4. Liquid soap pumps CHECK IF THE HOSES CONNECTED TO THE MIXER(S) AND TO THE MACHINE ARE TIGHTENED BY CLAMPS ! ANY LEAKAGE OF CHEMICALS MAY CAUSE DAMAGE OF PARTS INSIDE THE MACHINE.
  • Page 19 www.groupdynamics-laundry.com sales@groupdynamics.lv WARNING ! THE TRANSPORT BRACES MUST BE REMOVED PRIOR PUTTING YOUR MACHINE INTO SERVICE. OTHERWISE YOUR WASHING MACHINE CAN BE SERIOUSLY DAMAGED ! FOLLOWING ACTION MUST BE UNDERTAKEN: 1. A check of the transport braces removal. 2. Removal of the cabinet protective foil. 3.

  • Page 20: Maintenance

    www.groupdynamics-laundry.com sales@groupdynamics.lv 5. MAINTENANCE WARNING ! ALWAYS FOLLOW SAFETY INSTRUCTIONS! DO NOT BYPASS ANY SAFETY DEVICES OR THEIR PARTS. ANY INTERFERENCE TO THE MACHINE FUNCTIONS AND CONSTRUCTION ARE PROHIBITED! USE THE PROPER CHEMICAL AGENTS WHICH AVOID CALCIUM SEDIMENTS ON HEATING ELEMENTS AND OTHER MACHINE PARTS.

  • Page 21: Safety Vibration Switch

    www.groupdynamics-laundry.com sales@groupdynamics.lv BEFORE REMOVING TOP OR BACK PANEL OF THE MACHINE, SWITCH POWER OFF AND WAIT FOR AT LEAST 10 MINUTES. BEFORE STARTING INSPECTION OF FREQUENCY INVERTER, CHECK FOR RESIDUAL VOLTAGE ACROSS MAIN CIRCUIT TERMINALS + AND -. THIS VOLTAGE MUST BE BELOW 30VDC BEFORE YOU CAN ACCESS THE INVERTER FOR INSPECTION.

  • Page 22: Tightening Moments

    www.groupdynamics-laundry.com sales@groupdynamics.lv 5.7. TIGHTENING MOMENTS WARNING ! REGULARLY, EVERY THREE MONTHS OR EVERY 500 WORKING HOURS (WHICH EVER COMES FIRST) INSPECT THE TIGHTNESS OF THE BOLTS ! If any of the bolts has been damaged, exchange it with the bolt of the same strength value marked on its head.

  • Page 23: Driving Mechanism

    www.groupdynamics-laundry.com sales@groupdynamics.lv Fig.5.8. Lubrications points QUANTITY OF LUBRICANT: Monthly: Sealing (left + right) = 10 g + 10 g Bearing (left + right) = 10 g + 10 g The motor bearings are maintenance-free (do not lubricate). 5.9. DRIVING MECHANISM On a new machine and after a belt replacement, make an inspection of the belt tightness: 1.

  • Page 24: Water And Steam Filters

    www.groupdynamics-laundry.com sales@groupdynamics.lv 5.10. WATER AND STEAM FILTERS Machines are equipped with filters on water and steam inlets (if the machine has steam heating). It is necessary to clean up the filters occasionally to avoid a prolongation of filling the machine with water. Intervals of cleaning depends on the quantity of extraneous particles in the water line.

  • Page 25: Values Of Fuses

    www.groupdynamics-laundry.com sales@groupdynamics.lv 5.13. VALUES OF FUSES Values of fuses you can find on electrical scheme delivered with machine. Marking Destined for: FU1, FU2 transformer - primary winding control circuits motor ventilator Tab.5.13. 5.14. EARTH LEAKAGE TRIPS If the laundry is equipped with the earth leakage trip in the supply circuit of the electric switchboard, it is necessary to test it regularly.

  • Page 26: Trouble Shooting Aids

    www.groupdynamics-laundry.com sales@groupdynamics.lv 6. TROUBLE SHOOTING AIDS 6.1. DOOR BLOCKING DESCRIPTION OF OUTER DOOR LOCK FUNCTION – The door is closed by the hook closure with electro-pneumatic control. In case of power failure or compressed air failure, the door remains closed. –...

  • Page 27: Too Long Heating Time

    www.groupdynamics-laundry.com sales@groupdynamics.lv WARNING ! STOP THE HOT WATER INLET TO THE MACHINE AND WAIT UNTIL THE COMPONENTS COOL DOWN! – shut the main water inlet, take off the inlet valve filters, clean and put them back. A damaged hose: – replace the hose or its gasket. Defective inlet valve: –...

  • Page 28: List Of Recommended Spare Parts

    www.groupdynamics-laundry.com sales@groupdynamics.lv 7. LIST OF RECOMMENDED SPARE PARTS For more detailed information concerning the spare parts contact your manufacturer, please. CODE DESCRIPTION: POINT OF FILLING AND DRAINING 506 599 Inlet valve 1 1/2“ (water) 506 600 Inlet valve 1“ (steam) PRI 340 020 035 2-way inlet valve 3/4“...
  • Page 29 www.groupdynamics-laundry.com sales@groupdynamics.lv 514 181 Main switch, 200V, valid for 140 kg / 308 LB 514 182 Main switch, 200V, valid for 180 kg / 396 LB PNEUMATIC COMPONENTS 347 600 100 112 Regulator 1/4“ + filter + manometer 506 588 Shutt-off valve 506 589 Solenoid valve 3/2, 230V AC...

  • Page 30: Putting The Machine Out Of Service

    www.groupdynamics-laundry.com sales@groupdynamics.lv 8. PUTTING THE MACHINE OUT OF SERVICE If the machine is out of service, possibly moved, follow these instructions. 8.1. DISCONNECTING THE MACHINE 1. Switch off the external electric power inlet to the machine. 2. Turn off the main switch located on the electro distributor door. 3.
  • Page 31 www.groupdynamics-laundry.com sales@groupdynamics.lv 9. APPENDIX A 523347 INSTALLATION AND MAINTENANCE MANUAL PUBLICATION DATE 07/04 513289...
  • Page 32 www.groupdynamics-laundry.com sales@groupdynamics.lv IMPORTANT ! MACHINE TYPE: CONTROLLER: - ELECTRONIC TIMER MCB FC INSTALLATION DATE: INSTALLATION CARRIED OUT BY: SERIAL NUMBER: ELECTRICAL DETAILS: ....VOLT....PHASE....Hz NOTE: ANY CONTACTS WITH YOUR DEALER REGARDING MACHINE SAFETY, OR SPARE PARTS, MUST INCLUDE THE ABOVE IDENTIFICATION. MAKE CERTAIN TO KEEP THIS MANUAL IN A SECURE PLACE FOR FUTURE REFERENCE.
  • Page 33 www.groupdynamics-laundry.com sales@groupdynamics.lv INDUSTRIAL WASHER 90kg / 198lb, 140kg / 308 lb, 180kg / 396lb WITH THE VALVE FOR WASH BATH SAMPLE) Addition to Installation and maintenance manual „513289“ publication date July 2004 and User´s manual „507427“ pub. date Mar 2006. Code: 523360 Publication date: Apr 2006 1.
  • Page 34 www.groupdynamics-laundry.com sales@groupdynamics.lv Bend the hose around the overflow elbow, so that it is sufficiently long due to vibration of washing machine. Place the valve for bath sample collection 300mm from the bottom edge of the right side cover of the dirty side.
  • Page 35 www.groupdynamics-laundry.com sales@groupdynamics.lv Drill the opening ∅ 28mm into the machine corner cover. Put the rubber bushing PRI501000071 on the garden cock 523728, insert the valve into the opening, put the bushing on the opening edge. Put the valve holder 525471, the socket 523729 and the socket 235134107315 on the valve.
  • Page 36 www.groupdynamics-laundry.com sales@groupdynamics.lv INDUSTRIAL WASHER 90kg / 198lb, 140kg / 308 lb, 180kg / 396lb WITH TWO RECYCLING TANKS Addition to Installation and maintenance manual „513289“ publication date July 2004 and programming manual „100962“ pub. date October 2004. Code: 525660 Pub date: Apr 2006 1.
  • Page 37 www.groupdynamics-laundry.com sales@groupdynamics.lv 2. ADDITION TO INSTALLATION MANUAL AND MAINTENANCE MANUAL 2.1. TECHNICAL SPECIFICATION CAPACITY: 90 kg / 198 lb 140 kg / 308 lb 180 kg / 396 lb DIMENSIONS MACHINE DIMENSIONS : height 2340 mm / 92,12“ 2660 mm / 104,72“ 2780 mm / 109,45“...
  • Page 38 www.groupdynamics-laundry.com sales@groupdynamics.lv 2.2. DIMENSIONS OF THE MACHINE 1. Hard cold water inlet 2. Soft cold water inlet 3. Hot water inlet 4. Steam inlet 90kg/198lb=324 90kg/198lb=1251 90kg/198lb=625 140kg/308lb=330 140kg/308lb=1384 140kg/308lb=636 180kg/396lb=374 180kg/396lb=1500 180kg/396lb=636 525661 90kg/198lb=2200 140kg/308lb=2330 180kg/396lb=2510 Fig. 2.2. Placement of components on the machine (dimensions are given in mm) Pub.
  • Page 39 www.groupdynamics-laundry.com sales@groupdynamics.lv 2.3. WATER CONNECTION 2.4. CHECKING INSTALLATION OF PUMP WARNING ! CHECK RIGHT DIRECTION OF ROTATION, FOR SHAFT PUMP, ACCORDING ARROWS ON MOTOR BODY. Pub. date Apr 2006 525660 manual addition of Install. and Program. man. 90-180kg, 198-396lb with recycling tanks.doc.
  • Page 40 www.groupdynamics-laundry.com sales@groupdynamics.lv 3. ADDITION TO INSTALLATION AND MAINTENANCE MANUAL 3.1. TANK CLEANING Frequency of cleaning depends on operation and number deposit in tank. Ordinary time of cleaning is 6 months. Remove the tank top cover and clean the tank with running water. 3.2.
  • Page 41 www.groupdynamics-laundry.com sales@groupdynamics.lv 4. ADDITION TO PROGRAMMING MANUAL 4.1. LAYOUT OF WASH PROGRAM FOR MACHINE WITH RECYCLING TANKS AND FOR SET WITH RECYCLING PROCESS WASH PROGRAM 20: HOT WASH 90°C Sequence Supply Inlet Wash Time Drai R.P. Fron Fron Fron action ning Prewa 35°...

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