Gage Bilt GB703 Installation Manual
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Gage Bilt GB703 Installation Manual

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ORIGINAL INSTRUCTIONS
S/N: 3191 AND ABOVE
PLEASE CONTACT GAGE BILT FOR
ALL OTHER SERIAL NUMBERS.
GB703
INSTALLATION TOOL
GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE
E-MAIL US FOR A DISTRIBUTOR NEAR YOU.
GAGE BILT
44766 Centre Court Clinton Twp. MI 48038 USA
Ph: +1 (586) 226-1500 Fax: +1 (586) 226-1505
MADE in USA
solutions@gagebilt.com / www.gagebilt.com

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  • Page 1 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS. GB703 INSTALLATION TOOL GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE E-MAIL US FOR A DISTRIBUTOR NEAR YOU. GAGE BILT 44766 Centre Court Clinton Twp. MI 48038 USA Ph: +1 (586) 226-1500 Fax: +1 (586) 226-1505 MADE in USA solutions@gagebilt.com / www.gagebilt.com...

  • Page 2: Table Of Contents

    Overhaul ....................................13-15 Parts Lists ....................................16 DEXRON® III Oil Safety Data Sheet (SDS) ..........................17 Nose Assembly selection chart / accessories ........................18-20 S/N: 3191 AND ABOVE 4/12 Rev. 1/17 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 3: Eu Conformity And Warranty

    GAGE BILT DECLARATION OF CONFORMITY MANUFACTURER: Gage Bilt Inc. 44766 Centre Ct. Clinton Twp. Michigan U.S.A. +1(586-226-1500) WE DECLARE THAT THE EQUIPMENT SPECIFIED HEREIN CONFORMS TO THE FOLLOWING DIRECTIVES AND STANDARDS Machinery Directive 2006/42/EC EN12100-1 & EN12100-2 EN792-1:2000+A1 EU REPRESENTATIVE Edgar Hausmann GmbH Förster-Busch-Str.

  • Page 4: Description And Technical Specifications

    2200 lbs. (9.8 kN) with 90 psi. (6.2 bar) air pressure at the air inlet. The GB703 riveter operates on 90 to 100 psi. (6.2-6.9 bar) of air pressure, with 90 psi. (6.2 bar) providing the maximum efficiency. At 90 psi. (6.2 bar) air pressure, the GB703 does not exceed 81.5 dB(A) and consumes 3 cfm at 20 cycles a minute.

  • Page 5: Description Of Functions

    DESCRIPTION OF FUNCTIONS Deflector Head Cylinder Nose Assembly Actuator Air Inlet Handle S/N: 3191 AND ABOVE 4/12 Rev. 1/17 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 6: Safety Warnings

    6. Check that the means of protection from ejection of fastener and/or stem is in place and operative (such as the deflector). 7. Forcible ejection of the mandrel from the front of the nose assembly is possible. S/N: 3191 AND ABOVE 4/12 Rev. 1/17 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 7: Principle Of Operation

    Air Piston moves down Air exhaust Air exhaust Pressurized Oil Pressurized Air Return Oil Exhaust Air Image may not reflect actual tool S/N: 3191 AND ABOVE 4/12 Rev. 1/17 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 8: How To Setup The Gb703

    NOSE ASSY HEAD CYLINDER DEFLECTOR RIVET WORK ACTUATOR RED SHIPPING PLUG AIR INLET USER QUICK DISCONNECT FITING AIR HOSE Image may not reflect actual tool S/N: 3191 AND ABOVE 4/12 Rev. 1/17 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 9: How To Use The Gb703

    Insert rivet into nose assembly. Press actuator to start cycle. Release actuator as soon as fastener breaks. Repeat steps 1-4. Images may not reflect actual tool or fastener S/N: 3191 AND ABOVE 4/12 Rev. 1/17 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 10: Maintenance

    WARNING: Tool must be maintained in a safe working condition at all times and examined on a daily basis for damage or wear. Any repair should be done by qualified personnel trained on Gage Bilt procedures. WARNING: Excessive contact with hydraulic oil and lubricants should be avoided.

  • Page 11: Filling And Bleeding

    Bleeder hole on head cylinder assy (703109). Button head cap screw (402482) & stat-o-seal (S572). Air Bleeder Assy (704153) Image may not reflect actual S/N: 3191 AND ABOVE 4/12 Rev. 1/17 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 12: Troubleshooting

    Replace worn or broken parts. Clean the surface the jaws ride on. b) Stems lodged side by side in the follower. Disassemble, remove stems, and reassemble. Incorrect follower. S/N: 3191 AND ABOVE 4/12 Rev. 1/17 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 13: Overhaul

    Perform overhaul in a clean, well lit area using care not to scratch or nick any smooth surface that comes in contact with an o'ring. Use of Lubriplate® (Gage Bilt part no. 402723) or other lubricant is recommended during reassembly to prevent tearing or distorting of o'rings.
  • Page 14 Thread the actuator assy-air (704130) all the way into handle assy (704132) with fingers. Insert and turn 5/8” (15.9 mm) open end box wrench and snug tight approximately 1/4-1/2 turn. S/N: 3191 AND ABOVE 4/12 Rev. 1/17 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 15 (703607) surface. The re-assembly sequence is the opposite of disassembly. (See Filling and Bleeding instructions.) Apply Loctite® #242 (Gage Bilt #A-1006) and torque the button head cap screws (A-928) uniformly to 40 inch lbs. to prevent leakage around the gasket (704129).

  • Page 16: Parts Lists

    PARTS LIST S/N: 3191 AND ABOVE 4/12 Rev. 1/17 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 17: Dexron® Iii Oil Safety Data Sheet (Sds)

    Use material for its intended purpose or recycle if possible. Oil collection services are available for used oil recycling or disposal. Place contaminated materials in containers and dispose of in a manner consistent with applicable regulations. S/N: 3191 AND ABOVE 4/12 Rev. 1/17 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 18: Nose Assembly Selection Chart / Accessories

    NOTE: THE LAST 2 DIGITS OF THE NOSE ASSEMBLY REPRESENTS THE LENGTH THE NOSE EXTENDS FROM THE TOOL I.E. -20 = 2.0 INCHES REV. 1/17 S/N: 3191 AND ABOVE 4/12 Rev. 1/17 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 19 This page intentionally left blank S/N: 3191 AND ABOVE 4/12 Rev. 1/17 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 20 8N-743A-24 and spare nose tip 10204 to convert to 6N-743A-24. All other nose tips must be ordered separately. When ordering tool rivet specific, contact Gage Bilt for more information. “VT“ riveters are not furnished with the nose assemblies above and must be ordered for your specific rivet.

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