Page 2
If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired. In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.
350 drive). Kinetix 300 AC Line Filter Installation Instructions, Provides information on how to install and wire the Kinetix 300 drive AC line filter (also compatible with the publication 2097-IN003 Kinetix 350 drive). Rockwell Automation Publication 2198-RM004A-EN-P - February 2020...
Page 6
Provides information on how to install and wire the Kinetix 300 drive I/O terminal expansion block (also compatible Instructions, publication 2097-IN005 with the Kinetix 350 drive). Industrial Automation Wiring and Grounding Guidelines, Provides general guidelines to install a Rockwell Automation industrial system. publication 1770-4.1 Product Certifications website: rok.auto/certifications Provides declarations of conformity, certificates, and other certification details.
DI signals. I/O mode The servo drive receives commands from the Logix controller through the EtherNet/IP network connection. Commands are issued through the Add-On Instruction (AOI) instructions in the Logic Designer application. Rockwell Automation Publication 2198-RM004A-EN-P - February 2020...
The objective is to determine which areas of a design must be changed. This publicationpublication provides you with knowledge about the type and extent of work required to change successfully from a Kinetix 300 system to a Kinetix 5100 system. Rockwell Automation Publication 2198-RM004A-EN-P - February 2020...
Page 9
Kinetix 300 system when considering replacement with a Kinetix 5100 system. See Appendix A for a comparison of features. See the Kinetix Servo Drives Specifications Technical Data, publication KNX-TD003 for complete specifications. Rockwell Automation Publication 2198-RM004A-EN-P - February 2020...
In no event will Rockwell Automation® be responsible or liable for indirect or consequential damage resulting from the use or application of these products.
Peak output current (0-pk) 8.5 A 17.0 A 39.9 A 50.9 A Continuous power output @ 240V nom or 0.50 kW 1.00 kW 2.00 kW 3.00 kW 120V (Voltage-doubler mode) Shunt On 390V DC Rockwell Automation Publication 2198-RM004A-EN-P - February 2020...
Page 17
Short-circuit current rating 5,000 A (rms) symmetrical (1) Kinetix 5100 drive modules are limited to one AC mains power cycling per minute. (2) Peak RMS current that is allowed for up to 1.8 seconds. Rockwell Automation Publication 2198-RM004A-EN-P - February 2020...
All Kinetix 300 drives and Kinetix 5100 have a comprehensive set of digital I/O I/O Availability and and analog I/O. Use the following specifications to verify if the operation Specifications between drives will be consistent. Rockwell Automation Publication 2198-RM004A-EN-P - February 2020...
Page 20
Following is some of the digital input functionality that is supported: • Alarm Reset (ARST) • Clear pulse counter (CCLR) • Command triggered (CTRG) • Emergency stop (EMGS) Rockwell Automation Publication 2198-RM004A-EN-P - February 2020...
Page 21
Figure 1 - Kinetix 300 Drive Digital Input Circuit Sourcing of Digital Inputs Sinking of Digital Inputs 1.2 kΩ 1.2 kΩ +24V IN_A1 IN_A1 1.2 kΩ 1.2 kΩ IN_A2 IN_A2 IN_A_COM IN_A_COM +24V Rockwell Automation Publication 2198-RM004A-EN-P - February 2020...
Digital outputs type Open collector or open emitter Digital outputs ON state current 40 mA max continuous Digital outputs ON state voltage drop 1.5V max @40mA Digital outputs OFF state current 100 μA max Rockwell Automation Publication 2198-RM004A-EN-P - February 2020...
Page 23
The digital outputs of Kinetix 300 drive are optically isolated. Figure 3 shows the digital output circuit of the Kinetix 300 drives. Figure 4 is the Digital Output Circuit of the Kinetix 5100 drives. Rockwell Automation Publication 2198-RM004A-EN-P - February 2020...
ACOM. If used in Differential mode, the voltage source is connected across AIN1+ and AIN1- and the driving circuit common, if available, is connected to the drive Analog Common (ACOM) terminal. Rockwell Automation Publication 2198-RM004A-EN-P - February 2020...
Figure 5 - Kinetix 300 Drive Analog Output Circuit Kinetix 300 Drive Table 25 - Kinetix 300 Drive Analog Output Specifications Parameter Value Scan time 0.0625 ms Current max 10 mA Voltage range -10…10V DC Rockwell Automation Publication 2198-RM004A-EN-P - February 2020...
Page 26
1 mA Analog Output Voltage –8V … +8V DC, or –10…+10V DC, configurable Analog Outputs Scan Time 0.25 ms max Offset Error 100 mV max Gain Error 5% max Bandwidth 50 Hz min Rockwell Automation Publication 2198-RM004A-EN-P - February 2020...
Accessories Kinetix 300 drives in Kinetix 5100 applications. Dimensions, Cables, and Wiring for more detail. In some instances, existing shunt resistors used with Kinetix 300 drives can be reused with Kinetix 5100 drives. Rockwell Automation Publication 2198-RM004A-EN-P - February 2020...
The Kinetix 300 drives do not have internal shunt resistors. The Kinetix 300 drives have pre-defined passive shunt modules that are used with the particular drives. Table 33 lists the passive shunts for the Kinetix 300 drives. Rockwell Automation Publication 2198-RM004A-EN-P - February 2020...
I/O assembly (drive configured at EtherNet/IP External Reference) or via Explicit Messaging. Kinetix 5100 Servo Drive System The Kinetix 5100 servo drives can accept commands from controllers over the Ethernet port, communicating to either a ControlLogix®, CompactLogix™ Rockwell Automation Publication 2198-RM004A-EN-P - February 2020...
Page 34
KNX5100C, Studio 5000, or Connected Components Workbench software. For information on using KNX5100C software, see the Kinetix 5100 Single-axis EtherNet/IP Servo Drives User Manual, publication 2198-UM004. Rockwell Automation Publication 2198-RM004A-EN-P - February 2020...
Memory module socket Back-up power (BP) connector Ethernet communication port (Port 1) Display control push buttons (3) I/O (IOD) connector Motor power (MP) connector Motor feedback (MF) connector Safe Torque Off (STO) connector Rockwell Automation Publication 2198-RM004A-EN-P - February 2020...
Analog input signal ground AGND Reserved – Analog input signal ground AGND Reserved – Not in use Reserved – Analog monitor output 2 MON2 Reserved – Analog monitor output 1 MON1 Reserved – Not in use Rockwell Automation Publication 2198-RM004A-EN-P - February 2020...
Page 39
Not in use – Programmable output #3 emitter OUT3-E Encoder Z pulse open-collector output OCZMOUT Programmable output #4 collector OUT4-C Not in use – Programmable output #4 emitter OUT4-E Encoder Z+ pulse output ZMOUT+ Rockwell Automation Publication 2198-RM004A-EN-P - February 2020...
Safety COM Safety common STO 2 + Safety Input 2 Safety input 2 (+24V DC to STO 2 _ enable) — — Safety Status or Feedback — — Safety Status or Feedback Rockwell Automation Publication 2198-RM004A-EN-P - February 2020...
Cat. No. A mm (in.) B mm (in.) C mm (in.) D mm (in.) 2198-E1004-ERS 35.0 (1.37) 178 (7.0) 170 (6.68) 52.0 (2.05) 2198-E1007-ERS 50.0 (2.0) 188 (7.41) 180 (7.10) 47.0 (1.84) 2198-E1015-ERS Rockwell Automation Publication 2198-RM004A-EN-P - February 2020...
Page 46
B mm (in.) C mm (in.) D mm (in.) E mm (in.) 2198-E2055-ERS 120 (4.72) 37.0 (1.47) 59.0 (2.32) 209 (8.24) 273 (10.75) 2198-E2075-ERS 141 (5.55) 16.0 (0.65) 35.0 (1.36) 225 (8.87) 312 (12.28) 2198-E2150-ERS Rockwell Automation Publication 2198-RM004A-EN-P - February 2020...
Kinetix 300 drives and the Kinetix 5100 drives. Factory-made motor power and feedback cables with premolded connectors are designed to minimize electromagnetic interference (EMI). Rockwell Automation recommends factory-made cables to achieve the expected system performance. For details and drawings of recommended cables see the Kinetix Motion...
Bonded Cabinet Ground Bus Ground Grid or Power Distribution Ground Transformer Secondary 2097-V33PRx AC Line 230V AC Filter Output L2/N L2/N Input L2 (Neutral) Contactor Fusing Bonded Cabinet Ground Bus Ground Grid or Power Distribution Ground Rockwell Automation Publication 2198-RM004A-EN-P - February 2020...
This example illustrates grounded three-phase power that is wired to three-phase Kinetix 5100 drives when phase-to-phase voltage is within drive specifications. You must supply input power components. The three-phase AC line filter is wired as shown in Figure Rockwell Automation Publication 2198-RM004A-EN-P - February 2020...
Page 50
2198-E1004-ERS, 2198-E1007-ERS, 2198-E1015-ERS, and 2198-E1020-ERS Drives with Single-phase Operation Bonded Cabinet Ground Bus Ground Grid or Power Distribution Ground Reducing the transformer output reduces motor speed. Feeder and branch short-circuit protection is not illustrated. Rockwell Automation Publication 2198-RM004A-EN-P - February 2020...
Page 51
Mains AC Input Power AC Line Filter 230V AC Connector Output Circuit L1 (Neutral) Contactor Protection 2198-E1004-ERS, 2198-E1007-ERS, 2198-E1015-ERS, and 2198-E1020-ERS Drives with Single-phase Operation Bonded Cabinet Ground Bus Ground Grid or Power Distribution Ground Rockwell Automation Publication 2198-RM004A-EN-P - February 2020...
Page 52
Chapter 4 Dimensions, Cables, and Wiring Notes: Rockwell Automation Publication 2198-RM004A-EN-P - February 2020...
Page 53
RSLogix 500 software is used to program MicroLogix 1100 or 1400 controllers. Kinetix TLP Compatible rotary motors include Kinetix TLP servo motors. Rotary Servo Motors Kinetix MP Compatible rotary motors include Kinetix MPL, MPM, MPF, and MPS servo motors. Rockwell Automation Publication 2198-RM004A-EN-P - February 2020...
Page 54
Feedback cables have flying leads that wire to connector kits on the drive end and straight connectors on the motor end. Rockwell Automation Publication 2198-RM004A-EN-P - February 2020...
Motor Power Cables Bulletin 2090 Motor Feedback Cables MP-Series and TL-Series Electric Cylinders (MPAR-Bxxxx electric cylinders shown) MP-Series and TL-Series Rotary Motors MP-Series Heavy Duty Electric Cylinders (MPL-Bxxxx motors shown) (MPAI-Bxxxx electric cylinders shown) Rockwell Automation Publication 2198-RM004A-EN-P - February 2020...
Scenario 1: Analog Command to Analog Command Figure 33 is an example of the Properties window for Analog Velocity Input and Analog Current Input in MotionView for the Kinetix 300 servo drive. Rockwell Automation Publication 2198-RM004A-EN-P - February 2020...
Page 60
KNX5100C software also allows a way to monitor the status of the incoming Analog Command or other parameters (for example, motor speed, DC bus voltage and others) for an online drive in the Monitoring Output tab, which is shown in Figure Rockwell Automation Publication 2198-RM004A-EN-P - February 2020...
Kinetix 300 servo drive. Figure 36 - Indexing Window in MotionView Figure 37 shows the Properties window for Digital Input that is used for Indexing in MotionView for the Kinetix 300 drive. Rockwell Automation Publication 2198-RM004A-EN-P - February 2020...
Page 62
Figure 38 - PR Mode Setting Window in KNX5100C Software Like the Kinetix 300 drive, the Kinetix 5100 drive PR mode provides the indexing control operation by executing preconfigured motion commands (Homing and Indexing) through Digital Inputs. Rockwell Automation Publication 2198-RM004A-EN-P - February 2020...
The Kinetix 300 servo drive provides the Step and Direction mode and allows you to connect a step and direction signal pair for position control. Figure 39 shows the Properties window for Master To System Ratio in MotionView for Kinetix 300 servo drives. Rockwell Automation Publication 2198-RM004A-EN-P - February 2020...
Page 64
The Numerator and Denominator are used to specify the ratio between Master and Slave counts. The E-Gear parameters are shown in Figure 40. The Kinetix 5100 servo drive provides four selectable gear ratios that can be switched by using digital inputs. Rockwell Automation Publication 2198-RM004A-EN-P - February 2020...
Page 65
The Kinetix 5100 drive also provides the ability to filter pulse input and to reject high-frequency noise. Using a filter width that is four times smaller than the actual pulse width is recommended. The supported filter widths are shown in Table Rockwell Automation Publication 2198-RM004A-EN-P - February 2020...
Figure 41 - Kinetix 5100 Add-On Instruction Project in the Logix Designer Application RA Add- Program your project. Kinetix 5100 Drive Choose your Ethernet Communication Module. See the Kinetix 5100 Single-axis Ethernet/IP Servo Drives User Manual, publication 2198-UM004 for more details on Add-On Instruction. Rockwell Automation Publication 2198-RM004A-EN-P - February 2020...
Page 67
Ability to home the drive — Rotary mode support Yes* *Kinetix 5100 drive: Not natively, uses the Indexing Coordinate System. See the Kinetix 5100 Single-axis EtherNet/IP Servo Drives User Manual, publication 2198-UM004 for more details. Rockwell Automation Publication 2198-RM004A-EN-P - February 2020...
Page 68
*Kinetix 5100 - not natively. Programming is required. Batch Count Yes* *Kinetix 5100 - not natively. Programming is required. Homing, Active/Switch/Marker — Homing, Absolute — Home to Torque Limit — Define Home current position — Stop (Abort) Indexing — Rockwell Automation Publication 2198-RM004A-EN-P - February 2020...
Page 70
Allen-Bradley, CompactLogix, Connected Components Workbench, ControlLogix, GuardLogix, Kinetix, LDC-Series, LDL-Series, Logix 5000, Logix PAC, Micro800, Micro830, Micro850, MicroLogix, ProposalWorks, RSLogix 500, Rockwell Automation, Rockwell Software, RSLogix 5000, SLC, Studio 5000, Studio 5000 Logix Designer, and are trademarks of Rockwell Automation, Inc.
Need help?
Do you have a question about the Allen-Bradley Kinetix 5100 and is the answer not in the manual?
Questions and answers